design of a variably compliant leg using shape deposition

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Design of a Variably Compliant Leg Using Design of a Variably Compliant Leg Using Shape Deposition Manufacturing Shape Deposition Manufacturing Viktor Orekhov Tennessee Tech University Cookeville, TN SUNFEST 2007 University of Pennsylvania August 10, 2007

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Page 1: Design of a Variably Compliant Leg Using Shape Deposition

Design of a Variably Compliant Leg Using Design of a Variably Compliant Leg Using Shape Deposition ManufacturingShape Deposition Manufacturing

Viktor OrekhovTennessee Tech University

Cookeville, TN

SUNFEST 2007University of Pennsylvania

August 10, 2007

Page 2: Design of a Variably Compliant Leg Using Shape Deposition

August 10 , 2007 Slide 2/12

Energetics

Stability

Robustness

ComplianceCompliance

Lessons from Nature

Passive Leg Control

Variable Stiffness

Page 3: Design of a Variably Compliant Leg Using Shape Deposition

Control and Communication

Sensors

Position Control

Motor

Gearing

Flex Sensor

Rotary Pot

PICMicrocontroller

IRDA

August 10 , 2007 Slide 3/12

Design ChallengeDesign Challenge

Page 4: Design of a Variably Compliant Leg Using Shape Deposition

Shape Deposition Shape Deposition ManufacturingManufacturing

Layered Prototyping Technique

Complex Designs

Multiple Materials

Embedded components

(Cham 1999)

August 10 , 2007 Slide 4/12

Page 5: Design of a Variably Compliant Leg Using Shape Deposition

Leg DesignLeg Design

August 10 , 2007 Slide 5/12

Geared Slider Flex Sensor

Motor

Rotary Pot

Circuit Board

Battery

IRDA

Page 6: Design of a Variably Compliant Leg Using Shape Deposition

Slider ActuationSlider Actuation

August 10 , 2007 Slide 6/12

Motor Insert

Pot Shaft

Page 7: Design of a Variably Compliant Leg Using Shape Deposition

SlidersSliders

August 10 , 2007 Slide 7/12

Original

Nylon Rack

Laser Cut

SDM

Press Fit Design

Symmetric Stops

Page 8: Design of a Variably Compliant Leg Using Shape Deposition

ElectronicsElectronics

August 10 , 2007 Slide 8/12

Flex SensorResistance vs. Deflection

12.9

13.4

13.9

14.4

14.9

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Deflection (mm)R

esis

tanc

e (K

ilohm

)

Page 9: Design of a Variably Compliant Leg Using Shape Deposition

SDM AnimationSDM Animation

August 10 , 2007 Slide 9/12

Page 10: Design of a Variably Compliant Leg Using Shape Deposition

Final ProductFinal Product

August 10 , 2007 Slide 10/12

Page 11: Design of a Variably Compliant Leg Using Shape Deposition

AcknowledgmentsAcknowledgments

August 10 , 2007 Slide 11/12

Dr. Dan Koditschek

Dr. Jonathan Clark

Kevin Galloway

Sam Russem

Mulea Bereketab

Page 12: Design of a Variably Compliant Leg Using Shape Deposition

QuestionsQuestions

August 10 , 2007 Slide 12/12