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Page 1: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working
Page 2: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working
Page 3: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working

Simulationbehavior

Pre-concept Concept Pre-study Industrialisation

Requirement specification Decision basis

G-3 G-1 G-1

Investigation problem

Design concept

Formulateproblem

Createbe-vioursystem

Production

G-8

Design model Design model Design model

Requirementspecification Requirement

specification

Problemstatement

Simulationresult

Simulationfile

Requirementspecification

VISPdemonstrator

VISPdemonstrator

Subsystemmodels

Activeenvironment

ADAMS ANSYS

Formulateproblem

Problemstatement

Create behavioursystem

Simulationbehavoiur

Simulationmodel

Page 4: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working

Requirement specificationProject: (Requirement-kinematics-20120830)Attribute: The static maximum working range and the

performance in lifting, digging, horizontalpushing condition of the work device

The static maximum working range: worl-envelop.jpg

Decision basisProject: (Decision-basis-20120830)Context: Work deviceGate : G-1Wok envelop: work-envelop.jpgDecision basis: prob-envelop-2012830

Design concept CreateBeviour system

Formulateproblem

Subsystemmodels

Workcondition

ADAMS

Simulationbehavoiur

Page 5: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working

Prob-envelop-2012830

The work device of hydraulic excavator

How much is the static maximum working range of the work device?How much about the performance of lifting, digging and horizontalpushing condition?

Req-kinematic-2012830

Work-envelop-2012830

Simulation-envelop-2012830

Answer-envelop-2012830

Name

Context

Description

Applies to

Attribute

Simulation model

Problem answer

Work-envelop-2012830

The work device of hydraulic excavator

The static maximum range and the performance in lifting digging,horizontal pushing conditions of the work device

Maximum digging radius (>15.35 m), maximum digging height(>17.85 m), maximum digging depth (<-3.42 m), both cylindermaximum arm of force (>2.6 m), boom cylinder minimum arm offorce (>1.24 m), arm of force (>1.54 m)

Work-envelop-2012830

Simulation-envelop-2012830

Answer-envelop-2012830

Name

Context

Description

Value

Image

Problem answer

Problem answer

Bucket

Arm

Boom

a

b

f

h

i

c

g

de

Page 6: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working

Model-specificetion-2012830

The work device of hydraulic excavator

Calculate the static maximum working range of the work device

Problem-envelop-2012830

Application ADAMS

Bucket, arm, boom, bucket cylinder, arm cylinder, boom cylinder

Name

Context

Description

Problem

Target application

Submodel

Simulation-specificetion-2012830

The work device of hydraulic excavator

Calculate the static maximum working range of the work device,verify the perform of the work device in lifting, digging andhorizontal pushing codition

Model-specification-2012830

WE-calculation-20120830

Bucket, arm, boom, bucket cylinder, arm cylinder, boom cylinder

Name

Context

Description

Problem

Model specification

Simulation file

3500.0

3000.0

2500.0

1500.0

1000.0

500.0

0.000.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0

Time (sec)

Boom

Arm

Bucket

Len

gth

(mm

)

Page 7: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working

20.0

15.0

10.0

5.0

0.0

-5.00.0 4.0 8.0 12.0 18.0

X (L/m)

Y (L

/m)

Decision-basis-2012830Decision basis for optimization designof the work device

15.392 (m)

6.427 (m)

17.921 (m)

2.601(m)

1.306(m)

1.561(m)

0-33°

5.51(m)

Problem-envelop-2012830

Name

Description

General attributes

Maximum digging radius

Maximum digging depth

Maximum digging height

Boom cylinder maximum arm of force

Boom cylinder minimum arm of force

Arm cylinder maximum arm of force

Change of bucket angle in lifting

Bucket relief angle in digging

Maximum distance in horizontal pushingwithout changing in bucket relief angle

Decision basis

Page 8: Design in Face-shovel Hydraulic Excavator Based on ...docsdrive.com/pdfs/ansinet/jas/2013/2196-2202.pdf · The work device of hydraulic excavator Calculate the static maximum working