design engineering manufacturing erection … · • ladle transfer car • ladles and slide gates...
TRANSCRIPT
COMPANY INTRODUCTION
As a competent partner in manufacturing and
engineering counts the joint project solution with
customers of our strengths. Thanks to the
extensive expertise of CTS MAKINA in house and
field service we are able to offer our customers
tailored solutions along the entire product process
chain.
We are geared our services quite specifically to
your requirement and do the tasks completely in
your sense.
COMPANY INTRODUCTION
CTS has reached the position and had the right to
say by using resources effectively, as well as
Turkish engineering and well-skilled labour power
and became one of the leading heavy machinery
manufacturing company in Turkey with a 15.000
tons/year capacity.
CTS focuses on the following main aspects:
• Reducing conversion costs in all aspects;
• Improving product quality;
• Improving product ranges;
• Operator safety and environmental
sustainability;
• Predictive and minimized maintenance
procedures;
• Short implementation and shut down periods.
.
Turn Key supply offers a unique responsibility for engineering procurement, technology performance,
construction, commissioning and technical assistance, for metal and steel processing plants, with
related auxiliary plants.
Timing and quality of a project implementation is the essence of a Turn-Key plant execution.
CTS designs and commisions all kind of turn-key projects related to rolling mill and meltshops with the
equipment are fabricated as per CTS Makina’s own plant.
At the same time, not only turn-key projects, but also spare parts and equipment are provided by CTS
and it generates the most suitable solution based upon the costumer satisfaction correspond to
industry’s conditions. CTS also renders engineering and consultancy services to rewamping of current
systems.
COMPANY INTRODUCTION
.
With our Engineering division and our partners MWE - Magdeburger Walzwerk Engineering , we
support our customers in the manufacturing of partial or complete projects. This enables us to provide
highly qualified staff teams with manpower for shortages, or we offer the entire order processing.
COMPANY INTRODUCTION
PRODUCTION ENGINEERING
CTS GROUP Headquarter Turkey
MWE GmbH Headquarter Germany
İLMAK MAKİNA Headquarter Turkey
ENGINEERING PARTNER
The MWE - Magdeburger Walzwerk Engineering GmbH was founded 2001 to uphold the many years of
German tradition maintained by SKET through buildingplants and plant components for the rolling mill and
metallurgical industry.
MWE manufactures their high-grade products in a tailored and reliable approach, as fast as practical and
meeting challenging requirements.
MWE provides one-stop services by supplying plant, equipment, technology and automation as an overall
solution to satisfy the ever rising requirements to be satisfied by rolled products with respect to flatness,
thickness tolerances and surface finish. The systems solutions MWE offers based on the comprehensive
process expertise we boast.
MWE supplies long-product rolling mills and their components for rolling wire, steel bars and profiles. State-
of-the-art technologies are used therefore;
• Rolling with high speed in mono and vario wire rod blocks
• Using state-of-the-art housingless mill stands
• Flying shears with speeds up to 40 m/s
• Garret coilers and winding technologies up to 35 m/s
• High-speed delivery systems for cooling beds
• Thermocoil® water-quenching technology for wire rods and small section products
• Using industrial robots for handling rolled material
• Developing rolling technologies with help of software systems for pass design developed by MWE
• MWE is experienced in relocating and revamping old plants as well as reinstalling and modernising
them.
ENGINEERING PARTNER
CORPORATE STRUCTURE
TURKEY
GERMANY
Schilfbreite 3
D-39120 Magdeburg
Ulukent Sanayi Bolgesi
10009 Sok. No.3
Izmir
Construction
Documentation
Calculation
& Simulation
Testat
Procedures
QUALITY PROCESSES
.
Since world steel production landscape has been changing dramatically since the 1980s. One notable trend
is for firms in industrialized countries to reallocate iron and steel production facilities to developing countries.
CTS Makina, by co-operating with internatonal companies in the application of up to date technologies, has
already upgraded its rank as one of the leading companies in Turkey in the field of heavy machinery.
Direct cooperation among all areas such as planning, controlling, calculation and production enable a high
performance at every stage of project phases
Quality processes:
• Implementation of continuous improvement processes (CIP)
to the existing high quality standards to continue to be one step ahead
• Efficient management of projects through optimized Teams
• Securing your results through a proven attestation procedure
• Ongoing qualification of our employees using an internal training program
• Compliance with the processes in a modern document management system
The 3Q's represent the initial letters of Quality, Quantity, and Quickness, which are expressions of our
thankfulness to our customers for their business. CTS’s systems are designed according to the 3Q
concepts.
• Quality – Excellence in quality and product quality certification;
• Quantity – High productivity;
• Quickness – Quick response to market demand.
According to 3Q concepts, CTS’s goal which are focused on satisfying our customers’ needs and
requirements.
CTS Makina’s engineering department aims the following main objectives;
• Minimum operation and maintenance costs;
• Optimal utilization of spaces inside/outside the rolling mills / meltshops;
• Automatic operation, “hands‐off” type;
• Environmental respectfulness;
• Maintenance friendly operation.
QUALITY PROCESSES
THE ENGINEERING-PROCUREMENT-CONSTRUCTION PROCESS
.
Project Management:
• Create a time and cost plans;
• Support and implementation of an overall financial plan;
• Project costs and –schedule control;
• Monitoring the quality of projects and create safety programs;
• Development and implementation of project status and document management;
• Implement cost monitoring.
P roject
M anagement
E ngineering
Lead
Engineering-
P rocurement
Lead
Procurement
C onstruction
Lead
On Site
BUSINESS FIELDS
Iron & Steel Industry
Cement Industry
Power Plant
Material Handling Systems
and Cranes
Oil & Gas Industry
.
Automotive Industry
P&M SUPPORT
CTS MAKINA supports clients in projects in the field of Iron & Steel Industry, Cement Industry, Power Plant,
Automative Industry, Material Handling System and Cranes.
The services offered cover a broad spectrum of disciplines:
• Civil / structural
• Mechanical / piping / vessels
• Electrical / instrumentation
• Equipment installation
• Construction Management
• Project Management
• Program Management
P&M SUPPORT
CTS MAKINA answers the costumer’s requests consisting of investment planning, machinery and technical
support with the low production costs and high flexibility which improves the quality of the finished products.
Decreasing of production costs and manpower by considering of practical solutions, latest technology and
manufacturing with the national and international standards are provided by CTS’s targets which proceeds on
its way are;
• Revision of exist systems and if needed, to build up new systems according to the costumer requirements;
• Designing new products by means of R&D applications and technics for quality fabricating;
• Execution of innovated techniques in the field of R&D studies on projects;
• Application of known and developed quality procedures and requirement;
• Manufacturing of high quality products considering customer satisfaction.
SITE-BASED SUPPORT
The Division Support Services and its
operating companies are specialized in the
provision and management of resources in
various industries. CTS MAKINA’s main
objective is to increase flexibility, minimize
idle capacities, reduce capex requirements
and optimize cash flow as added value for
our customers.
• Placement of qualified personnel in
industrial, technical, technical-
commercial sectors and administrative
positions
• Supply and troubleshoot for machines
and equipment
• Subcontracting services for work
package including prefabrication
CERTIFICATIONS
DIN EN ISO 9001:2008 Since 2007 the CTS MAKINA uses an integrated
quality management system according to DIN EN
ISO 9001 for effective strategy tracking and control
of business activities.
Customer-oriented and high-quality engineering
services ensure competitiveness and promote confidence in the company's performance.
DIN EN ISO 14001:2004 Since 2009 the CTS MAKINA uses an environmental
management system to enable an organization to
develop and implement a policy and objectives which
take into account legal requirements and other
requirements to which the organization subscribes,
and information about significant environmental
aspects.
.
CERTIFICATIONS
OHSAS 18001:2007
DIN EN ISO 1090-1:2009
.
DIN EN ISO 1090-2:2008-2
DIN EN ISO 3834-2:2005
ACTIVITIES FOR TURN-KEY SOLUTIONS
As a turn-key plant specialist and thanks to our experts and qualified engineers and technical personel capable
of the developing and executing projects as;
• Turn-key Bar Mills / Wire Rod Mills / Section Mills
• Turn-key Meltshops
• Revamping of Existing Plants
• Training and Consulting Services
• Erection Services
• Supervision Services
CTS’s scope of turn-key project works consist
of the following;
• Engineering
• Equipment Manufacturing
• Equipment Supply
• Erection and Commissioning
• Training on Site
TURN-KEY ROLLING MILLS
CTS designs and manufactures rolling mill equipment from furnace to packing and bundling area. Including;
Reheating Furnaces
Rolling Mill Train
Cooling Bed Area
Packing and Bundling Area
TURN-KEY ROLLING MILLS
REHEATING FURNACE AREA
Walking beam / hearth / pusher furnaces
Furnace charging and discharging area equipment
Furnace billet feeding station (chain / pawl type)
Charging roller table
Furnace discharging equipment
Furnace exit pinch rolls
Furnace exit roller tables
Billet rejecting systems
ROLLING MILL TRAIN
Pinch rolls
Rolling mill stands
Gearboxes
Shafts, shaft holders, couplings
Loopers
Guides
Shears
Controlled quenching systems
TURN-KEY ROLLING MILLS
COOLING BED AREA
Pinch rolls
Cut-to-length finishing shears
Connecting roller table
Run-in roller table equipped with aprons
Cooling bed (rake / chain / twin)
Cooling bed entry side equipment
Cooling bed exit side equipment
PACKING AND BUNDLING AREA
Cold shears
Take-in car system
Packing chain conveyor
Bundle forming statio
Automatic weighing and bundle collecting system
Straightener machine
TURN-KEY MELTSHOPS
• Scrapyard and Scrap Handling Equipment
• Scrap bucket and scrap bucket transfer cars
• Scrap bucket press systems
• Scrap pre-heating systems
• Scrap yard management automation
• Electric Arc Furnaces
• Induction Furnaces
• Ladle Furnaces
• Tilting mechanisms
• Furnace shell and tapping systems
• Furnace turret
• EBT Handling Device
• CCM
• Ladle transfer car
• Ladles and slide gates
• Ladle slide gate exchange stands
• Ladle relining stands
• Ladle turrets
• Dedusting systems
• Preheater systems
• Ladle gabdling equipment
• Tundish equipment
• Mould and oscillation equipment
• Dummy bar equipment
• Cutting equipment
• Roller tables
• Discharge equipment
ENGINEERING
CTS MAKINA, by co-operating with internatonal companies in the application of up to date technologies, has
already upgraded its rank as one of the leading companies in Turkey in the field of heavy machinery.CTS
performs project and engineering services incorporating contemporary high technology for general engineering
and design of steel mill equipment, cranes, material handling equipment and also cement industry and general
machinery using AUTOCAD 2009 and Mechanical 2009 Engineering software.
CTS is proud of its know-how and experience. Investing in R&D and believe in our engineering prowess. From a
single piece of equipment to the most complicated turn-key project; CTS design team offers efficient and
feasible solutions to our customer.
TRAINING AND CONSULTING
Whenever CTS receives an order for steelmaking equipment, engineering services and know‐how transfer are
mutually agreed upon between both parties. Thanks to our experience, there is no question that we know that
this is fundamental basis for succesful production equipment.
The second step of know‐how transfer is an off‐site training of customer’s engineers, technicians and skilled
workers.
The main target of training on the customer’s site is to familiarise their personel with hands‐on operation of
the supplied machines and equipment.
The operators and maintenance personel are trained step by step to prepare them for successful operation of
the equipment.
ERECTION AND CIVIL WORKS
For erection engineering, site management and site monitoring, our professional handling of the site ensures
the quality of the plant and guarantees adherence to both the budget and the schedule.
Erection / Civil Works engineering & site management
Cost estimation for site management and execution of Erection / Civil Works
Preparation of time schedules for greenfield and brownfield projects
Preparation of site organization, site regulations and safety rules
Preparation of tender documents for the execution of Erection / Civil Works
Final accounting of subcontractors
Enforcing safety rules and site regulations
Follow-up of progress and budget
Assuring quality requirements
Consistent coordination with customer
REFERENCES IN TURN-KEY BASIS
Ege Çelik Endüstri A.Ş.
1.200.000 Tpy Bar Mill
Engineering: CTS
Manufacturing: CTS
Foolad Nasr Iranian Company
200.000 Tpy Section Mill
Engineering: CTS
Manufacturing: CTS
Zoub Ahan Nasr Azarbaijan
200.000 Tpy Section Mill
Engineering: CTS
Manufacturing: CTS
İzmir Demir Çelik A.Ş.
500.000 Tpy Medium Section Mill
Engineering: Siemens Vai
Manufacturing: CTS
Foolad Alborz Iranian Company (FAICO)
500.000 Tpy Bar Mill
Engineering: CTS
Manufacturing: CTS
Foolad Alborz Iranian Company (FAICO)
500.000 Tpy Medium-Section Mill
Engineering: MWE
Manufacturing: CTS
Navard Foolad Shomal Company
400.000 Tpy Bar Mill
Engineering: CTS
Manufacturing: CTS
Diril Demir Çelik A.Ş.
200.000 Tpy Section Mill and Bar Mill
Engineering: CTS
Manufacturing: CTS
REFERENCES IN TURN-KEY REVAMPING BASIS
Azar Foulad Amin
The equipment supplied for300.000 Tpy
Section Mill including; Cold Shear (200
Tons/Open Type), Gearbox for Finishing
Stand, Classical Type Rolling Stand for
Finish Group, UM610 Crop and Cobble
Shear.
Semnan Hot Rolling Mills
the equipment supplied for 150.000 Tpy Bar
Mill including modernization of furnace area
with automation parts, roughing group area
and parts, finishing group area and parts,
CQS with pinch roll, UM-920 start-stop flying
shear, cooling bed and equipments cold
shear with equipments, handling area
equipments, bundle forming and semi
automatic binding station, guides for Ф8 mm
production, electric/electronic equipments,
auxiliaries and spare parts.
Soma Steel
The equipment supplied for 400.000 Tpy Bar Mill
including rolling mill stands, shafts, mill guides, 2-3-4
slit applications, complete calibration, billet product
magnet system
SteelTech
The equipment supplied for 350.000 Tpy Bar Mill
including fly wheel, 3-HI pinion gear, cooling bed,
quenching system, flying shear, head-tail & emergency
shear, cold shear and various rolling mill gearboxes,
rolling mill guides
Okan Haddecilik
The equipment supplied for 150.000 Tpy Bar Mill mill
including manufacturing of cooling bed, 3-HI pinion
gear, various gear boxes and rolling mill stands
Syria Steel Co
Erection (Engineering: SMS-Meer )
REFERENCES IN SPARE PART BASIS
Siemens-Vai Italy
Cold Shear (200 Tons/Open Type)
Gearbox for Finishing Stand
Classical Type Rolling Stand for
Finish Group
Crop and Cobble Shear
Erbil Steel Co
Roll Chocks
Guides
ANDRITZ METAL
Furnace / Continuous annealing line
(CAL)
ANDRITZ HYDRO
Set of Mechanical and Welding Parts
for Pelton Turbine (Nozzles,
Distributors, Runners, Collectors and
Deflectors)
Set of Mechanical and Welding Parts
for Francis Turbine
MWE
Rolling Mill Stands
Tilting Devices (With its automation,
electrical and hydraulic works)
Moveable stop
Approach Roller Table for plates
Valve Stands
Dividing Shears
Pinch Rolls
Flying Shears
Cooling Bed and Its Extensions
Crank Lever Shears
Stlaro Sohar Steel
CCM Tarreet 5 Strand Expansion
Meltshop Cooling Bed Group
Pusher Plumber Block Housing
Rouging Mill Housing
Crop and Cobble Shear
Gearboxes
Danielli Spa
Gearboxes
Loopers
Pistons and various type of spare
parts
Ezz Steel
Charging Roller Shaft for Walking
Hearth Furnace (60tph)
Charging Motoroller Shaft
Discharging Motoroller Shaft
Walking Hearth Furnace 60 t/h
Discharging Roller Head
Rings
Flanges
Plain Blade
Plain Blade
Parallel Pinions
Sprocket Wheels