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Design Documentation i in ME 2110 Jeffrey Donnell MRDC 3104 894-8568 January, 2010

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Page 1: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Design Documentationiin

ME 2110

Jeffrey DonnellMRDC 3104894-8568

January, 2010

Page 2: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Agenda

• What reports are for• Format and information in technical reportsFormat and information in technical reports• Quick tips on presentations• Our expectations for drawingsOur expectations for drawings• How to integrate drawings and discussion

J. Donnell / ME 2110 2010 2J. Donnell / ME 2110, 2010

Page 3: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

What you will do in ME 2110

• Design and evaluate devices.Design and evaluate devices.

• Document these designs using drawings• Document these designs using drawings.– Drawings should be computer-prepared– All design illustrations should represent your workg p y

• Characterize and evaluate the designs in written reports. g p

3J. Donnell / ME 2110, 2010

Page 4: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Reports in ME 2110

During studio sessionsg

h d f h jAt the end of each project

Homework

4J. Donnell / ME 2110, 2010

Page 5: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Technical Communication—IFiFigures

• Drawings display designs• Flowcharts display sequences of events• Tables display data

G h h i• Graphs show comparisons• Matrices display decision criteria

S ifi ti Sh t di l l ti it i• Specification Sheets display evaluation criteria

5J. Donnell / ME 2110, 2010

Page 6: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Technical Communication—IIDescribing FiguresDescribing Figures

• What is shown?• What is important in the figure or table?What is important in the figure or table?• What does this system do?

Wh d hi i h l d ?• What does this matrix help you to do?

6J. Donnell / ME 2110, 2010

Page 7: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Reports present accomplishments

Accomplishments are tangible:

• A device (shown in a drawing)

• A plan for solving a problemA plan for solving a problem(shown in flowcharts and tables)

7J. Donnell / ME 2110, 2010

Page 8: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Reports do not present d i i t tiadministration

• Team meetingsg

• Brainstorming sessionsg

• Concepts that were discussed but not drawnConcepts that were discussed but not drawn

8J. Donnell / ME 2110, 2010

Page 9: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Reports require teamwork

Team members must take charge of:

• Text• Drawing• QualityQuality

– Coordinate figure numbers with citations– Proofread the documentProofread the document– Verify that page design is appropriate– Verify that the document is complete

9

Ve y t at t e docu e t s co p ete

J. Donnell / ME 2110, 2010

Page 10: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Typical Report Sections

• Abstract

• Introduction

• OverviewOverview– As appropriate

• Discussion• Discussion– As appropriate

C l i10

• ConclusionsJ. Donnell / ME 2110, 2010

Page 11: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Abstract

• State Objective.• State Result.

(Use numbers when available)• State Evaluation / Recommendation

(such as lessons learned)(such as lessons learned)• List Report Contents.

Do not use figures in the Abstract

11J. Donnell / ME 2110, 2010

Page 12: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Introduction

• State the assigned taskState the assigned task.– Customer Needs

Overall Product Function– Overall Product Function

D fi h d i h ll• Define the design challenges.

• State what is presented in the report.

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Page 13: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Overview(for human transporter report)

Design Overview• Display and describe drawings of the selected

design

(for reports on large project)Planning Presentation• Display and describe Planning Toolsp y gConcept / Evaluation Presentation• Display and describe alternatives and

13

Display and describe alternatives and evaluation tools J. Donnell / ME 2110, 2010

Page 14: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Discussion

Justification: How was the design selected?• Present and describe alternatives and evaluation.• Present and describe planning tools.

OR

Analysis: Did the design perform as expected?Analysis: Did the design perform as expected?• Report system performance.• Account for failures and for successes

14

• Account for failures and for successes.J. Donnell / ME 2110, 2010

Page 15: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Conclusions

• Restate the project task.

• Restate the result and evaluation.

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Page 16: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Oral Presentations in ME 2110

• State your name and your teammates’ namesS h j bj i d h h ll (• State the project objective and the challenge (as available)D ib d i ( th li h t )• Describe your design (or other accomplishments)– Display design drawings (or other charts)

l l• Evaluate your results – What worked

Wh t f il d– What failed– What you would do differently

• Summarize points and ask for questions16

• Summarize points and ask for questionsJ. Donnell / ME 2110, 2010

Page 17: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Displaying Illustrations

• Make your own drawingsIf an illustration is not original, you will be in trouble

• Label the drawings• Number the figures • Provide captions• Cite and describe figures:g

“Figure 3 shows…..”

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Page 18: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

H di l i f iHow to display information in drawingsg

18J. Donnell / ME 2110, 2010

Page 19: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Overview Drawings

Drawing

The Leatherman Tool Group

Labels

Number with Caption

19Figure 1. Overview of Leatherman SuperTool

The Leatherman Tool GroupNumber with Caption

Page 20: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Subsystem Drawings

BLADE END

DrawingsLANYARD ATTACHMENT

Labels

20

The Leatherman Tool Group

Figure 2. Pliers OperationNumber with Caption

Page 21: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Detail drawings isolate components

Drawing

The Leatherman Tool GroupFigure 3. Hard Wire Cutter LocationLabel

21

Number with CaptionJ. Donnell / ME 2110, 2010

Page 22: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Formal Figure Descriptiong p

See also section 9.1.3 of the book

22J. Donnell / ME 2110, 2010

Page 23: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Describing Figures

D i i S

g g

Description Statements1) Citation2) Objective 3) Listing of labeled features3) Listing of labeled features4) Explanation of operation5) Di i ( d d)5) Discussion (as needed)

State potential challenges or actual results

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Page 24: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

A fully labeled drawing is shown

Launch Platepennn

L AAir Reservoir

Hinge

Lever Arms

T-Valve SolenoidValve

Hinge

PneumaticActuators Base Plate

24

Figure 9.3 An Air CatapultJ. Donnell / ME 2110, 2010

Page 25: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

The Figure is described

Figure 9.3 is a concept drawing of an air powered catapult. It is used to hurl tennis balls to the scoring zone of the design

12 g g

tournament field. The tennis balls are initially placed on a launch plate, which is connected to a hinge by two lever arms. Two pneumatic actuators are attached to these arms and are anchored to

3pneumatic actuators are attached to these arms and are anchored to a base plate. Hoses connect these actuators to a T-Valve, which is connected to an air reservoir through a solenoid valve. The solenoid

l i d ll b hi h i h fivalve is connected to a controller box, which is not shown. To fire this catapult, the controller sends a signal to the solenoid valve. The valve opens to allow a burst of pressurized air to flow from the

4p p

reservoir to the pneumatic actuators. The actuators extend, thereby forcing the lower arms and platform upward. This motion hurls the tennis ball towards the target

25

tennis ball towards the target.

J. Donnell / ME 2110, 2010

Page 26: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

L b l di i hLabels coordinate with text discussion

26J. Donnell / ME 2110, 2010

Page 27: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Launch Platepenn

Air ReservoirLever Arms

T-Valve SolenoidValve

Hinge

PneumaticActuators Base Plate

Fi 9 3 A Ai C lFigure 9.3 is a concept drawing of an air powered catapult. It is used to hurl tennis balls to the scoring zone of the design tournament field. The tennis balls are initially placed on a launch plate, which is connected to a hinge by two lever arms. Two pneumatic

t t tt h d t th d h d t b l t H t

Figure 9.3 An Air Catapult

actuators are attached to these arms and are anchored to a base plate. Hoses connect these actuators to a T-Valve, which is connected to an air reservoir through a solenoid valve. The solenoid valve is connected to a controller box, which is not shown. To fire this catapult, the controller sends a signal to the solenoid valve. The valve opens to allow

b t f i d i t fl f th i t th ti t t Th

27

a burst of pressurized air to flow from the reservoir to the pneumatic actuators. The actuators extend, thereby forcing the lever arms and platform upward. This motion hurls the tennis ball towards the target.

Page 28: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Information Resources

http://www.me.gatech.edu/undergraduate/microsoft tools.shtml_

(A collection of tips for using Microsoft W d d P P i i h E lWord and PowerPoint with Excel, AutoCAD, and Matlab)

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Page 29: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Description ofPl i T lPlanning Tools

See also section 2.2 of the book

29J. Donnell / ME 2110, 2010

Page 30: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Planning Tool Description

1) Cite the tool2) State what the tool helps designers do2) State what the tool helps designers do3) Call out significant entries

(C t N d t l ft E Ch t t I t(Cust Needs at left, Eng Char at top, Importance on the side, Strong relationship between…..)

4) St t h it i t k4) State how it impacts your work

30J. Donnell / ME 2110, 2010

Page 31: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

HOQ for Cup of Coffee

Tem

p

ury

ury

Leve

l

ndar

d

eigh

sisan

ce

Eng. Characts.

Hows

Serv

ing

T

Tast

e Ju

Smel

l Ju

Caf

fein

e L

Col

or S

tan

Filte

r / W

e

Ana

lys

Impo

rta

Whats

Hot 8 ● ○Smell 6 ○ ○ ●Taste 9 ● ● ▲ ●Color 2 ●f C

offe

e

Color 2 ●Stimulating 10 ▲ ●Grounds 3 ○ ●Not Poisonous 10 ●

Cup

of

Organizational Diffic

130°

F

95%

95%

x m

g/l

NIS

T st

d co

lor

y m

g /l

LDSOTargets

Organizational Diffic

31

181 132 54 99 18 108 900.27 /

10.19/

20.08 /

60.15 /

40.03/

70.16 /

30.13/

5

ABSOLUTE IMPORTANCERELATIVE IMPORTANCE /

RANK

Page 32: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

Description of HOQ(1) Figure 1 presents the House of Quality (2) that was prepared to aid in the design of a cup of coffee (3) This toolprepared to aid in the design of a cup of coffee. (3) This tool allows the designer to assign values that relate the customer’s needs, or Whats on the left to the designer’s requirements, orneeds, or Whats on the left to the designer s requirements, or Hows across the top. (4) In this House of Quality, the design requirement for serving temperature is ranked as most important, as it strongly relates with many customer needs. (4) The product’s color is shown to have no significant

l ti hi ith th d i i t (4) d threlationships with other designer requirements, (4) and the caffeine level is shown to relate to the user’s need for taste and stimulating (5) Based on the information presented hereand stimulating. (5) Based on the information presented here, the serving temperature and taste of the coffee are more important than are color and smell.

32

Page 33: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

ing

Tem

p

ste

Jury

mel

l Jur

y

eine

Lev

el

r Sta

ndar

d

r / W

eigh

naly

sis

mpo

rtan

ce

Eng. Characts.

Hows

Serv Ta

s

Sm

Caf

fe

Col

or

Filte A

n

Hot 8 ● ○Smell 6 ○ ○ ●Taste 9 ● ● ▲ ●Color 2 ●

Im

f Cof

fee

Whats

Color 2 ●Stimulating 10 ▲ ●Grounds 3 ○ ●Not Poisonous 10 ●

° F

% % g/l

T st

d or g

/l

SO

Cup

of

Targets

Organizational Diffic

130 95%

95%

x m

NIS

Tco

lo

y m

g

LDS

181 132 54 99 18 108 900.27 /

10.19/

20.08 /

60.15 /

40.03/

70.16 /

30.13/

5

Targets

ABSOLUTE IMPORTANCERELATIVE IMPORTANCE /

RANK

(1) Figure 1 presents the House of Quality (2) that was prepared to aid in the design of a cup of coffee. (3) This tool allows the designer to assign values that relate the customer’s needs or Whats on the left to the designer’s requirements or Hows acrosscustomer s needs, or Whats on the left to the designer s requirements, or Hows across the top. (4) In this House of Quality, the design requirement for serving temperature is ranked as most important, as it strongly relates with many customer needs. (4) The product’s color is shown to have no significant relationships with other designer

33

p g p grequirements, (4) and the caffeine level is shown to relate to the user’s need for taste and stimulating. (5) Based on the information presented here, the serving temperature and taste of the coffee are more important than are color and smell.

Page 34: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

HOQ from the bookHOQ from the book

Page 35: Design Documentation ME 2110singhose.marc.gatech.edu/courses/me2110 Spring10/Lectures...What you will do in ME 2110 • Design and evaluate devices.Design and evaluate devices. •

35J. Donnell / ME 2110 2010

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36J. Donnell / ME 2110 2010

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37J. Donnell / ME 2110 2010