design, construction and building of the pilot-plant...design, construction and building of the...
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Design, construction andbuilding of the pilot-plant
Berend Jan HorstmanForeco Dalfsen B.V.
Bôke TjeerdsmaSHR Hout Research
ECOTAN-meeting 27 and 28 april
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27/28 april 2004 2e ECOTAN-meeting
From nothing to
something
Design, construction and building of the pilot
FOR
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27/28 april 2004 2e ECOTAN-meeting
Design, construction and building of the pilot
FOR
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27/28 april 2004 2e ECOTAN-meeting
Demands and characteristics
• pilot-plant should be mobile
• answer to all environmental and safety demands
• horizontal stabilisation
• impregnation installation
• heating system
• pumping and circulation system
• degassing/dewatering - degassing tank
• control panel
• measuring and analysing equipment
Design, construction and building of the pilot
FOR
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27/28 april 2004 2e ECOTAN-meeting
• pilot-plant should
be mobile
• Minimal working area
• Standard containernot available
• Constructing a specialcontainer
• Dimensions: 3 x 7,5mtr
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
2. answer to allenvironmental andsafety demands
• leakages
• maintenance
• handling
• collecting (put)
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
3 horizontalstabilisation
• Because pilot ismobile
• Level measurements
• Drainage of oil
Design, construction and building of the pilot
Adaptablesupport
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27/28 april 2004 2e ECOTAN-meeting
3 impregnationinstallation
• Impregnation vessel
• Quick-closer at thefront
• Sealing ring specialmaterial – testedagainst hightemperature andpressure
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
3 impregnationinstallation
• Impregnationvessel
• Storage tanks
• Measure andpressurevessel
Design, construction and building of the pilot
FOR
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27/28 april 2004 2e ECOTAN-meeting
3 impregnationinstallation
• Impregnation vessel
Design, construction and building of the pilot
The originalThe original
heart of the pilot plantheart of the pilot plant
Lorry for transportingLorry for transporting
woodwood
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27/28 april 2004 2e ECOTAN-meeting
Design, construction and building of the pilot
• filters for circulation of the oil
• double vessel wall for steam oroil heating
• also for the storage vessel
• measure and pressure vessel
• degassing-dewatering of the oil
Insulation around,maintainingtemperature and forsafety
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27/28 april 2004 2e ECOTAN-meeting
3 impregnationinstallation
storage tanks 1 and 2
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
5 heating system
• Thermal oil heating
• steam heating
• electrical heating
steam temp max180 °C
oil can be heated toappr. 160 °C
Design, construction and building of the pilot
Steam unit
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27/28 april 2004 2e ECOTAN-meeting
5 heating system
• thermal oil heating
• steam heating
• electrical heating
heating to more than300 °C
Design, construction and building of the pilot
Electrical heating
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27/28 april 2004 2e ECOTAN-meeting
6 pumping andcirculation system
• vacuum
• air pressure
• (hot) oil pump
Design, construction and building of the pilot
vacuum pumps
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27/28 april 2004 2e ECOTAN-meeting
6 pumping andcirculation system
• vacuum
• air pressure
• (hot) oil pump
Design, construction and building of the pilot
Air compressors
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27/28 april 2004 2e ECOTAN-meeting
6 pumping andcirculation system
• vacuum
• air pressure
• (hot) oil pump
Design, construction and building of the pilot
(hot) oil pump
FOR
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27/28 april 2004 2e ECOTAN-meeting
7 control panel
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
8 measuring andanalyses
data monitoring system
monitoring:
several temperature
- in the oil
- in the wood
- oil in…….
pressure
Design, construction and building of the pilot
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27/28 april 2004 2e ECOTAN-meeting
9 building and transport of the pilot-plant
Design, construction and building of the pilot
Building the pilot-plantindoor at theconstruction site ofForeco
FOR
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27/28 april 2004 2e ECOTAN-meeting
9 building and transport of the pilot-plant
Design, construction and building of the pilot
moving it to outside….
doors just big enough….
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27/28 april 2004 2e ECOTAN-meeting
9 building and transport of the pilot-plant
Design, construction and building of the pilot
picking it up…....
drive with it….
and put it on its place….
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27/28 april 2004 2e ECOTAN-meeting
birth of a shiny new pilot-plant
Design, construction and building of the pilot