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Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar Ali Civil Engineering Department UET Peshawar drqaisarali.com [email protected]

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Page 1: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Structure Codes and the Design Basis of RC Structures

By: Prof Dr. Qaisar Ali

Civil Engineering Department

UET Peshawardrqaisarali.com

[email protected]

Page 2: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Topics Addressed

Building Codes and the ACI Code

Objectives of Design

Design Process

Limit States and the Design of Reinforced Concrete

Basic Design Relationship

Structural Safety

Page 3: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Topics Addressed

Design Procedure Specified in the ACI Code

Design Loads for Buildings and other Structures

Customary Dimensions and Construction Tolerances

Admixtures

Factors Affecting Strength of Concrete

High Strength Concrete

Page 4: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Topics Addressed

Durability of Concrete

Concrete Subjected to High Temperatures

Reinforcing Steel

Chapter 3 : Materials

Chapter 4 : Durability of Concrete

Chapter 5 : Concrete Quality, Mixing and Placing

Page 5: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Building Codes and the ACI Code

General Building Codes

Cover all aspects of building design and construction from

architecture to structural to mechanical and electrical---.

UBC, IBC and Euro-code are general building codes.

Seismic Codes

Cover only seismic provisions of buildings such as SEAOC

and NEHRP of USA, BCP-SP 07 of Pakistan.

Page 6: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Material Specific Codes

Cover design and construction of structures using a specific

material or type of structure such as ACI, AISC, AASHTO

etc.

Others such as ASCE

Cover minimum design load requirement, Minimum Design

Loads for Buildings and other Structures (ASCE7-02).

Building Codes and the ACI Code

Page 7: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

General Building Codes in USA

The National Building Code (NBC),

The Standard Building Code (SBC),

The Uniform Building Code (UBC),

Building Codes and the ACI Code

Page 8: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

General Building Codes in USA

The International Building Code IBC,

Published by International Code Council ICC for the first time in 2000,

revised every three years.

The IBC has been developed to form a consensus single code for USA.

Currently IBC 2012 is available.

UBC 97 is the last UBC code and is still existing but will not be

updated. Similarly NBC, SBC will also be not updated.

In future only IBC will exist.

Building Codes and the ACI Code

Page 9: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Seismic Codes in USA

NEHRP (National Earthquake Hazards Reduction Program) Recommended

Provisions for the Development of Seismic Regulations for New Buildings

developed by FEMA (Federal Emergency Management Agency).

The NBC, SBC and IBC have adopted NEHRP for seismic design.

SEAOC “Blue Book Structural Engineers Association of California

(SEAOC), has its seismic provisions based on the Recommended Lateral

Force Requirements and Commentary (the SEAOC “Blue Book”) published by

the Seismology Committee of SEAOC.

The UBC has adopted SEAOC for seismic design.

Building Codes and the ACI Code

Page 10: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Building Code of Pakistan

Building Code of Pakistan, Seismic Provision BCP SP-07

has adopted the seismic provisions of UBC 97 for seismic

design of buildings.

IBC 2000 could not be adopted because some basic input

data required by IBC for seismic design does not exist in

Pakistan.

Building Codes and the ACI Code

Page 11: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The ACI MCP

ACI MCP (American Concrete Institute Manual of Concrete

Practice) contains 150 ACI committee reports; revised every

three years.

ACI 318: Building Code Requirements for Structural Concrete.

ACI 315: The ACI Detailing Manual.

ACI 349: Code Requirement for Nuclear Safety Related Concrete

Structures.

Many others.

Building Codes and the ACI Code

Page 12: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The ACI 318 Code

The American Concrete Institute “Building Code

Requirements for Structural Concrete (ACI 318),”

referred to as the ACI code, provides minimum requirements

for structural concrete design or construction.

The term “structural concrete” is used to refer to all plain or

reinforced concrete used for structural purposes.

Prestressed concrete is included under the definition of reinforced

concrete.

Building Codes and the ACI Code

Page 13: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The ACI 318 Code

7 parts, 22 chapters and 6 Appendices.

Brief visit of the code

Building Codes and the ACI Code

Page 14: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Legal Status of The ACI 318 Code

The ACI 318 code has no legal status unless adopted by a

state or local jurisdiction.

It is also recognized that when the ACI code is made part of

a legally adopted general building code, that general

building code may modify some provisions of ACI 318 to

reflect local conditions and requirements.

Building Codes and the ACI Code

Page 15: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The Compatibility Issue in BCP SP-2007

Building Code of Pakistan, Seismic Provision BCP SP-07 has adopted

the seismic provisions of UBC 97 for seismic design of buildings.

As the UBC 97 has reproduced ACI 318-95 in Chapter 19 on concrete,

the load combinations and strength reduction factors of ACI 318-02

and later codes are not compatible with UBC 97 and hence BCP SP-

07. Therefore ACI 318-02 and later codes cannot be used directly for

design of a system analyzed according to the seismic provisions of

UBC 97.

Building Codes and the ACI Code

Page 16: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The Compatibility Issue in BCP SP-2007

To resolve this issue, BCP SP-2007 recommends using ACI

318-05 code for design except that load combinations and

strength reduction factors are to be used as per UBC 97.

The IBC adopts the latest ACI code by reference whenever it

is revised and hence are fully compatible.

Building Codes and the ACI Code

Page 17: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The Design & Design Team

General:

The design covers all aspects of structure, not only the

structural design.

The structural engineer is a member of a team whose

members work together to design a building, bridge, or

other structure.

Page 18: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Objectives of Design

Four Major Objectives of Design

1. Appropriateness: This include,

Functionality, to suit the requirements.

Aesthetics, to suit the environment.

2. Economy

The overall cost of the structure should not exceed the client’s budget.

Page 19: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Objectives of Design

Four Major Objectives of Design

3. Structural Adequacy (safety)

Strength.

Serviceability.

4. Maintainability

The structure should be simple so that it is maintained easily.

Page 20: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The Design Process

Three Major Phases of Design

1. The client’s needs and priorities.

2. Development of project concept.

3. Design of Individual systems.

Page 21: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Basic Design Relationship

Limit State Design approach

Capacity is reduced and demand is increased based on

scientific rationale. In LSD approach, we have

Mn ≥ Mu (α Ms )

Vn ≥ Vu (α Vs )

Pn ≥ Pu (α Ps )

Tn ≥ Tu (α Ts )

= strength reduction factor

α = load amplification factor

Page 22: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Variability in Resistance

Effects of simplifying

assumptions

The fig shows Comparison of

measured (Mtest) and

computed (Mn) failure

moments for 112 similar RC

beams

Structural Safety

Page 23: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Variability in Loads

Fig shows variation of Live loads in a

family of 151sft offices.

The average (for 50 % buildings)

sustained live load was around 13 psf

in this sample.

1% of measured loads exceeded 44

psf.

Building code specify 50 psf for such

buildings (ASCE 7-02)

Structural Safety

Page 24: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Structural Safety

Conclusion

Due to the variability of resistances and load effects, there

is definite chance that a weaker-than-average structure will

be subjected to a higher- than-average load.

In extreme cases, failure may occur.

The load factors and resistance factors are selected to

reduce the probability of failure to a very small level.

Page 25: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Design Procedures Specified in the ACI Code

The Design Philosophy of the ACI Code

9.1.1- structures and structural members shall be designed to

have design strengths at all sections at least equal to the

required strength calculated for the factored loads and forces

in such combinations as are stipulated in this code.

9.1.2- members also shall meet all other requirements of this

code to ensure adequate performance at service load levels.

Page 26: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The Design Philosophy of the ACI Code

This process is called strength design in the ACI code.

In the AISC Specifications for steel design, the same design process is

known as LRFD (Load and Resistance Factor Design).

Strength design and LRFD are methods of limit-state design, except that

primary attention is always placed on the ultimate limit states, with the

serviceability limit states being checked after the original design is

completed.

Design Procedures Specified in the ACI Code

Page 27: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI 318-02, Section 8.2-LOADING:

8.2.2: Service loads shall be in accordance with the general building

code of which this code forms a part, with such live load reductions as

are permitted in the general building code.

Section R8.2 :The provisions in the code are for live, wind, and earthquake loads

such as those recommended in “Minimum Design Loads for Buildings and Other

Structures,”(ASCE 7).

If the service loads specified by the general building code (of which ACI 318 forms a

part) differ from those of ASCE 7, the general building code governs. However, if the

nature of the loads contained in a general building code differs considerably from

ASCE 7 loads, some provisions of this code may need modification to reflect the

difference.

A

Design Loads for Buildings and Other Structures

Page 28: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ASCE Recommendations on Loads:

ASCE 7-02 sections 1 to 10 are related to design loads for

buildings and other structures.

The sections are named as: general, load combinations,

dead, live, soil, wind, snow, rain, earthquake and ice loads.

Brief visit of ASCE 7-02, Section 1 to 10

Design Loads for Buildings and Other Structures

Page 29: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Design Loads for Buildings and Other Structures

Loads on Structure During Construction

During the construction of concrete buildings, the weight of

the fresh concrete is supported by formwork, which

frequently rests on floors lower down in the structure.

ACI section 6.2.2 states the following:

No construction loads exceeding the combination of superimposed dead

load plus specified live load (un-factored) shall be supported on any un-

shored portion of the structure under construction, unless analysis

indicates adequate strength to support such additional loads

Page 30: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Customary Dimensions and Construction Tolerance

Difference in Working and As-Built Drawings’ Dimensions

The actual as-built dimensions will differ slightly from those

shown on the drawings, due to construction inaccuracies.

ACI Committee 117 has published a comprehensive list of

tolerance for concrete construction and materials.

As an example, tolerances for footings are +2 inches and –

½ inch on plan dimensions and – 5 percent of the specified

thickness.

Page 31: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Admixtures

A material (usually in liquid form) other than cement, water

and aggregates, that is used as an ingredient of concrete

and is added to the batch immediately before or during

mixing to change properties of fresh or hardened concrete.

Page 32: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Admixtures

Uses

Admixtures are used to:

achieve certain properties in concrete more effectively than by other means.

maintain the quality of concrete during the stages of mixing, transporting, placing, and curing in adverse weather conditions.

reduce the cost of concrete construction.

Page 33: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Admixtures

Types As per ACI Committee 212, admixtures have been

classified into following groups:

Air-entraining Admixtures: causes the development of a

system of microscopic air bubbles in concrete, mortar, or

cement paste during mixing. Air-entrained concrete should

be used wherever water saturated concrete may be

exposed to freezing and thawing. Air entrainment also

improves the workability of concrete.

Page 34: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Admixtures

Types

Accelerating Admixtures: causes an increase in the rate of

hydration of the hydraulic cement and thus shortens the

time of setting, increases the rate of strength development,

or both.

Water Reducing and Set-Controlling Admixtures: Reduce

the water requirements of a concrete mixture for a given

slump, modify the time of setting, or both.

Page 35: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Admixtures

Types

Admixtures for Flowing Concrete: Flowing Concrete is

concrete that is characterized as having a slump greater

than 190 mm (7-1/2 in.) while maintaining a cohesive

nature.

Miscellaneous

Freeze Resistant, Pigments, Bonding, Grouting etc. (Refer

ACI 212 for details and more types of miscellaneous

admixtures)

Page 36: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Factors Affecting Concrete Strength

In addition to mixing, conveying, placing and compaction,

the strength of concrete primarily depends on:

Water Cement Ratio: Decrease in water cement ratio increases the

strength.

Aggregate Cement Ratio: Decrease in aggregate cement ratio

increases the strength up to a value of around 2.0. Further decrease may

cause decrease in strength.

Properties of Concrete

Page 37: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Factors Affecting Concrete Strength

Aggregate: The concrete strength is affected by the aggregate strength,

its surface texture, its grading and maximum size of the aggregate.

Curing: Prolonged moist curing leads to the highest concrete strength

Properties of Concrete

Page 38: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Rate of Strength Gain

ACI Committee 209 [3-21] has proposed the following

equation to represent the rate of strength gain for concrete

made from Type 1 cement and moist-cured at 70°F.

f ’c(t) = f ’

c(28) {t/(4 + 0.85t)}

Where f ’c(t) = is the compressive strength at age t in days.

Properties of Concrete

Page 39: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Rate of Strength Gain and Cement Types Figure shows the effect of type of cement on strength gain of concrete

(moist cured; w/c = 0.49).

I = NormalII = ModifiedIII = High early strengthIV = Low heatV = Sulfate resisting

Properties of Concrete

Page 40: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

High Strength Concrete

Concretes with strengths in excess of 6000 psi are referred to

as high strength concrete.

The resulting concrete has a low void ratio.

Only the amount of water needed to hydrate the cement in the

mix is provided.

Page 41: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

High Strength Concrete

UET Lab Results for Producing High Strength Concrete Mix design results for 6000 and 8000 psi concrete.

Admixture used: Sikament 520BA

Table-A

Trial Test Proportion No. of cylinders

Date of preparation

Date of Testing

Slump (in)

Avg. Strength

(psi)

6000 psi (1:1:2)w/c (0.36)

6 25/6/2010 22/7/2010 2.5 6100

8000 psi (1:0.8:1.5)w/c (0.31)

6 28/6/2010 25/7/2010 2 8000

Page 42: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Durability of Concrete

Three most common durability problems in concrete are: Corrosion of steel in concrete.

Breakdown of the structure of concrete due to freezing and thawing.

Breakdown of the structure of concrete due to chemical action.

Page 43: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Concrete Subjected to High Temperatures

Compressive Strength of Concrete at High Temperatures

Page 44: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ASTM A 615, Specification for

Deformed and Plain Carbon-Steel

Bars for Concrete Reinforcement.

ASTM A 706, Specification for Low-

Alloy Steel Deformed and Plain Bars

for Concrete Reinforcement.

ASTM A 996, Specification for Rail-

Steel and Axle-Steel Deformed Bars

for Concrete Reinforcement.

Deformed Bar Reinforcement

Page 45: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Deformed Bar Reinforcement

Variation in Yield Strength

Distribution of mill test yield strength for grade 60 steel.

Page 46: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Deformed Bar Reinforcement

Strength of Reinforcing Steel at High temperatures

Deformed reinforcement subjected to high temperatures in

fires tends to lose its strength.

Page 47: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI Chapter 3: Materials

Tests of Materials

A complete record of tests of materials and of concrete shall be

retained by the inspector for 2 years after completion of the project,

and made available for inspection during the progress of the work.

Water

Water used in mixing concrete shall be clean and free from injurious

amounts of oils, acids, alkalis, salts, organic materials, or other

substances deleterious to concrete or reinforcement.

Page 48: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI Chapter 3: Materials

Steel Reinforcement

Reinforcement shall be deformed reinforcement, except

that plain reinforcement shall be permitted for spirals or pre-

stressing steel; and reinforcement consisting of structural

steel, steel pipe, or steel tubing shall be permitted as

specified in this code.

Page 49: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI Chapter 4: Durability of Concrete

Sulfate exposures

Concrete to be exposed to sulfate-containing solutions or

soils shall conform to requirements of Table 4.3.1 or shall

be concrete made with a cement that provides sulfate

resistance and that has a maximum water-cementitious

materials ratio and minimum compressive strength from

Table 4.3.1.

Page 50: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI Chapter 5: Concrete Quality, Mixing and Placing

Average Strength of Concrete Produced in the Field

It is emphasized in this chapter that the average strength of

concrete produced in the filed should always exceed the

specified value of fc′ used in the structural design calculations.

This is based on probabilistic concepts, and is intended to

ensure that adequate concrete strength will be developed in the

structure.

Page 51: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Average Strength of Concrete Produced in the Field Variation in Strength

Variations in the properties or proportions of constituents of

concrete, as well as variations in transporting, placing, and

compaction of the concrete, lead to variations in the strength of

the finished concrete. In addition, discrepancies in the tests will

lead to apparent differences in strength.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 52: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Average Strength of Concrete Produced in the Field Variation in Strength

Figure shows the distribution of strengths in a sample of 176 concrete

cylinder tests for the concrete having nominal strength of 3000 psi

Strength less than nominal = 9

Strength more than nominal = 167

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 53: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

ACI recommendations for achieving specified strength in the field

The ACI code recommends that selection of concrete

proportions for achieving a specified concrete strength in the

field shall be based on the required average compressive

strength of concrete f cr′ and not on the specified strength. ACI table 5.2.2.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 54: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Selection of Concrete Proportions

Proportions of materials for concrete shall be established to

provide:

Workability and consistency to permit concrete to be worked

readily into forms and around reinforcement under conditions

of placement to be employed, without segregation or

excessive bleeding;

Resistance to special exposures as required by Chapter 4 of

ACI;

Conformance with strength test requirements of ACI 5.6.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 55: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Selection of Concrete Proportions

Recommendations for selecting proportions for concrete

are given in detail in “Standard Practice for Selecting

Proportions for Normal, Heavyweight, and Mass Concrete”

(ACI 211.1).

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 56: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Sampling Frequency for Strength Tests

ACI R5.6.2.1: As a measure of quality control, the code

recommends following criteria for collecting samples of

concrete cylinders from a given class of concrete:

Once each day a given class is placed, nor less than

Once for each 150 yd3 of each class placed each day, nor less than

Once for each 5000 ft2 of slab or wall surface area placed each day.

In calculating surface area, only one side of the slab or wall should be considered.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 57: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Strength Test

A strength test shall be the average of the strengths of two

cylinders made from the same sample of concrete and

tested at 28 days or at test age designated for

determination of fc′.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 58: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Criterion for Satisfactory Concrete Strength ACI 5.6.3.3: Strength level of an individual class of concrete

shall be considered satisfactory if both of the following requirements are met:

(a) Every arithmetic average of any three consecutive strength

tests equals or exceeds fc′;

(b) No individual strength test (average of two cylinders) falls

below fc′ by more than 500 psi when fc′ is 5000 psi or less; or by

more than 0.10fc′ when fc′ is more than 5000 psi.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 59: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The steps taken to increase the average level of

test results: It will depend on the particular circumstances, but could include

one or more of the following:

An increase in cementitious materials content

Changes in mixture proportions

Reductions in or better control of levels of slump supplied

Closer control of air content

An improvement in the quality of the testing, including strict compliance with standard test procedures

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 60: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Investigation of Low Strength Test Results

If any strength test of laboratory-cured cylinders falls below

specified value of fc′ by more than the values given in

5.6.3.3(b), steps shall be taken to assure that load-carrying

capacity of the structure is not jeopardized.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 61: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Investigation of Low Strength Test Results

If the likelihood of low-strength concrete is confirmed and

calculations indicate that load-carrying capacity is

significantly reduced, tests of cores drilled from the area in

question in accordance with “Method of Obtaining and

Testing Drilled Cores and Sawed Beams of Concrete”

(ASTM C 42) shall be permitted.

In such cases, three cores shall be taken for each strength

test that falls below the values given in 5.6.3.3(b).

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 62: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Investigation of Low Strength Test Results

According to ACI 5.6.5.4, concrete in an area represented

by core tests shall be considered structurally adequate if

the average of three cores is equal to at least 85 percent of

fc′ and if no single core is less than 75 percent of fc′.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 63: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Investigation of Low Strength Test Results

If criteria of ACI 5.6.5.4 are not met and if the structural

adequacy remains in doubt, the responsible authority shall

be permitted to order a strength evaluation in accordance

with Chapter 20 for the questionable portion of the

structure, or take other appropriate action.

ACI Chapter 5: Concrete Quality, Mixing and Placing

Page 64: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

Regular refresher courses for field staff at least twice a year

Code implementation in full letter and spirit

Provision for structural design cost in PC-1

Field execution check lists to be developed

Certification courses for contractors, fabricators and masons

Dissemination of FPM and the like material

Retrofitting of vulnerable structures

Strong link with Universities.

Some Humble Suggestions

Page 65: Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar

Department of Civil Engineering, University of Engineering and Technology Peshawar

The End

contact: drqaisarali.com