denholm rees & o'donnell + c e edwards - partnership for performance

Partnershipfor

Performance

• Two manufacturing sites

• Liverpool • Denholm Rees &

O’Donnell

• Stoke-on-Trent• C E Edwards Engineering

Our UK Operations

“Working Together for Success.”

Group History

• Denholm Rees & O’Donnell established 1931 as a precision engineering company

• Historical manufacturing partnerships with Blue chip OEM’s since 1965

• Supplier to the Valve & Pump industry since 1970’s

• Global supplier to the Oil & Gas industry since early 1980’s

• Acquired C E Edwards Ltd in 1995 as part of Denholms strategic growth plan


Recent History

• 2001 - New Senior Management Team• 2002 – New business strategies introduced• 2003 – Invested into World Class Manufacturing

through Cranfield University• 2004 – Identified the need to reinvest in plant &

equipment within the group to stay ahead of market competition

• 2005 - New management control system ‘M1’ purchased and installed

• To date our investments in both plant & equipment have totalled over €10m across both sites and are planned to continue into the future


How has this been achieved?

• Management integrated across the whole business

• Best working practices introduced between sites

• Cellular Manufacturing Concepts• Open book philosophy with all staff• Bonus and Profit sharing at all levels• Commitment to continuous improvement

through staff development • Empowerment of complete workforce


What has this achieved?

• Consolidated focus of business goals• Improved communication• Increased capacity• Standardisation of systems, processes and

equipment• Improved efficiencies & costs• Improved Customer satisfaction throughout • Staff culture change


Where are we going?

• Developing Existing and new Partner relationships to satisfy all needs

• Identifying and Developing New Markets Together

• More regular Client Interface• Developing Long Term Agreements (LTA’s) as

a positive partnership• Continuous improvement in cost reduction,

quality and delivery to the benefit of all• Continuing to Invest in new plant and

equipment to completely satisfy clients future requirements

• Table: 1600mm x 2000mm – 20T

• X – 5000mm• Y – 2000mm• Z – 800mm• W – 1500mm• B – 360 ° in 0.001 increments• U – 125mm• Spindle Ø125mm

Sacem MSMG-125Horizontal Boring and

Milling6 Axis CNC- Heidenhain TNC

430 Control

Sacem MSMG-125 Horizontal Boring / Milling

6 Axis CNC - Heidenhain TNC 430 Control

40 International Taper Angle HeadHead Size = 99 mmBore Size = 100 mm (4”) Bore

50 International Taper Angle HeadHead Size = 149 mmBore Size = 150 mm (6”) Bore

Pump Shaft Cell

• Pump Shaft manufacturing for over 40 years• €3m investment since 2005• Complete CNC Production solutions• Special and Conventional solutions• State of the art quality inspection

procedures• Preferred Supplier to the Industry• NDT Partnerships with local suppliers

2 x Doosan Puma 700LY Turning CentresMax Ø = Ø850mmLength =3200mm

2 x Doosan Puma 3100XLY Turning CentresMax Ø = Ø420mmLength =2000mm

• Full milling capabilities• Shorter Lead times

• ISO 50 Power Tooling• Less operations

Turning centre benefits

Pump shaft precision turn & keyway manufacture in single operation

ROBBI - 3620 CNC Grinding Machine

Max Ø = Ø355Length = 2000mm

Conventional Machinery

Examples of Pump Shafts

Latest inspection technology

Some examples of other productswe have manufactured

Volute Cases

Impellers

Split & Solid Bearing Housings

Machined from Solid


Single Volute Cases

Inner Cases

More conventional machined pump parts

Quality is our game

CMM Inspection of large components

How do we meet your requirements ?

• Proven Infrastructure• ECi M1 ERP Software

ECi M1 is a complete enterprise resource planning (ERP) system that provides total automation of financials, inventory, production, sales/quoting, and production planning. The software is designed for small to midsized firms who manufacture via repetitive, make-to-stock, make-to-order, engineer-to-order processes. We have worked closely with M1 over the past 8 years to develop our own tailor made package which best suits both ourselves and our customers needsThe system can allow for linking directly to your host to allow a clear view of your current orders.

Engineering Capacity

• We have an excellent engineering department with many years experience

• We have long established disciplines in our Quality System which has driven our team to ensure that all aspects of the job are well detailed at the planning stage and consideration is given to both the tooling and inspection requirements of the component

• All parts undergo an extensive contract review before the part is released for manufacture, our engineers will communicate with your own engineers to ensure the best practices are worked to and any known traits are handed over from your own experience

• Our M1 system allows for us to initiate and record any engineering change requests which may occur through quality issues or possible design change to help reduce manufacturing costs for the future

Change request screen shot

M1 Shop Load Explorer

Shop loading & Scheduling• Our M1 system allows us real time visibility of what

capacity we have in any department

M1 Scheduling Screen

Shop loading & Scheduling• M1 further allows us to drill down to each machine

and see is loading

Job Analysis Screen• Individual jobs can hen be broken down further

to allow for individual processes to be monitored

Stock Holding

• We can review your components to see what the most economical batch sizes are for manufacture

• We look to see whether parts may be best part manufactured thus allowing them to be modified into more than one component

• Based on our findings we can make provision for holding these parts on stock at our expense

• This can not only reduce cost and lead time but will allow for quick delivery of spares items for aftermarket sales

Quality

• Denholm’s currently holds ISO 9001:2008 certification and works to controlled documents and procedures within that system

• To support that we have a dedicated inspection team of highly skilled Quality Engineers

• They are equipped with the latest forms of inspection equipment and gauges

• We currently have a large CMM with a 3.5m table which will allow us measure your shafts in one position, as a back up to that we also have Faro gauges which are portable and may be taken to the job for checking features on or around the component whilst at or on the machine thus reducing the need to take large components out of the machine to inspect critical features

Partnership for performance

Thank you for your attention