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© BAUER Maschinen GmbH, D-86529 Schrobenhausen1

BAUER MaschinenTiefbohrtechnik

Deep Drilling

Equipment

Ulrich Schoepf


Deep Drilling Division Steelwork and Assembly Factories


Deep Drilling Division Design and Manufacturing

Standards and Regulations

All BAUER equipment is manufactured according to ISO standards as well as API

standards and is CE certified.

• Certified in accordance with ATEX 95 Directives

• CE marked and delivered with a declaration of conformity in accordance with Machinery Directive

98/37/EC Annex IIA

• 2006/42/EC Machinery

• 94/9/EC Equipment explosive atmosphere ATEX 95

• 2006/95/EG Low Voltage

• 89/336/EC Electromagnetic Compatibility (EMC)

• 97/23/EC Pressure equipment

• PED-EN764 part 4 Pressure equipment, Establishment of

technical delivery conditions for metallic

materials

• PED-EN764 Part 5 Pressure equipment, compliance and

inspection, documentation of materials

• PED-EN764 Part 6 Pressure equipment, operating instructions

…. etc.


Deep Drilling DivisionTBA-Series


Deep Drilling DivisionTBA 100 T1

Main Features TBA 100 T1:

• max. hoisting capacity 100 tn

• trailer-based

• super single rig (Range III)

• telescopic mast (max. stroke 16,4 m)

• hydraulic top drive (max. torque 40 kNm)

• cylinder hoisting system (pull and push)

• pipe handling system

• direct-screwing or elevator technology

• max. clearance under drillfloor 4,1 m

• weight (rig & semi-trailer) 49 t


Deep Drilling Division TBA 100 T1

„Elevator-Technology“




• max. width 2,5 m

• max. height 4,2 m

• max. transport weight 49 t





• trailer-based

• telescopic mast

• hydraulic top drive

• HYBRID hoisting system


• Range II DP and Range III casing operation





• drilling depth app. 4.500 m

• trailer-based

• super single rig (Range III)

• telescopic mast

• hydraulic top drive

• cylinder hoisting system


• elevator technology



Transport and Set-up:

• transport weight: 58 t (excl. TDK)

• L x W x H: 16,5 x 2,65 x 4,2 m

• positioning and rigging platform

• substructure lifting system


Deep Drilling Division TBA 300/440 M1

Main Features TBA 300/440 M1:


• total height 42 m

• HYBRID hoisting system

• top drive with 500 tn capacity

• super single drill pipe Range III operation

• horizontal pipe handling system

• skidding system possible


Deep Drilling Division TBA 300/440 M1

Compact Design:

• reduced costs for site preparation

• reduced environmental impact

• reduced tip-over protection zone

• ideal for urban areas


Deep Drilling Division TBA 300/440 M1 - Skidding


Deep Drilling Division TBA 440 M2

Main Features TBA 440 M2:


• electric driven drawworks 2000 HP

• total height 43 m

• top drive with 500 tn capacity

• double drill pipe operation

(max. 19 m – 2x Range II)

• vertical pipe handling system

• vertical pipe stoarge

(max. 6.000 m capacity of 5“ DP)

• tripping speed up to 700 m/hr

• box-on-box substructure

• skidding and walking system possible


Deep Drilling Division TBA 440 M2 – Pipe Handling System

Main Features Pipe Handling System:

• automated storage & handling system

• hands-off technology

•no fingerboard, no derrickman necessary

• double drill pipe operation (2x Range II)

• storage capacity up to 6.000 m (5“ DP)

• tripping speed up to 700 m/hr


Deep Drilling Division TBA 440 M2 – Walking System

Main Features Walking System:

• linear, lateral & spinning mode

• app. 30 m/hr linear movement

• minimized friction

(travelling by hard rollers on walking beam)

• low ground-bearing pressure

• precise positioning

• integrated and covered system


Deep Drilling Division TBA 440 M2 - Layout


Deep Drilling Division Top Drive

Main Features TDK 65-500:

• load capacity 500 tn

• 4 hydraulic variable displacement motors

• nominal performance 530 kW

• max. breaking torque 120 kNm

• speed range 0 – 180 rpm

• 4“ flush head; pressure stage 5.000 psi

• length compensation 200 mm by cylinder

• clamping tong 400 mm adjustable


Deep Drilling Division Hydraulic Power Unit

power station E 1*160 kW (400 V)

as backup unit, for rig up and skidding

/walking system

big valve manifolds

small valve manifolds

oil cooler

noise reduction unit

(optional)

hydraulic oil tank

power station E 2*400 (500) kW

(690 V) for redundancy

electrical cabinets


Deep Drilling Division Hydraulic Power Unit


Deep Drilling Division TBA-Series Advantages

Highest Safety Level

• hydraulic driven bolts





• man-riding system for mast & top drive inspection






• no fingerboard, no derrickman needed







• hands-free operation

• automated pipe handling system







• hands-free operation

• automated pipe handling system

• spacious drillfloor for safe operation

• additional observation via colour camera system



Automation and Control

• ergonomic workplace with joystick control

• drilling information system (real-time & historical)

• data acquisition system

• optional satelite data transfer

• automated drilling control systems (e.g. WOB)

• anti-collission systems



Increased Equipment Availability

• redundancy of key systems

electro-hydraulic power unit with parallel circuits

additional emergency function

electric drawworks with emergency drives

pipe handling system and catwalk

• equipment maintenance

installation of low-maintenance components

easy equipment access (e.g. service platforms, man-riding system)

implementation of maintenance programs

remote fault diagnosis system

• after-sales service

24 hrs after sales service 365 days a year

worldwide spare and wear parts availability



Reduction of Project Costs

• compact footprint





• reduction of transport costs

container-sized components

limited amount of heavy loads

components with container locks









• fast and safe rig-up operation

minimized crane capacity

modular design











modular design

• optimized and flexible rig moves

skidding system

walking system











modular design


skidding system

walking system

• enhanced safety

• automation of repetitive sequences











modular design


skidding system

walking system

• enhanced safety

• automation of repetitive sequences

• reduced man power

• increased equipment availability


Deep Drilling Division Mud Handling Systems

Mud Handling Components

• mud pumps up to 1600 HP• shale shakers• centrifuges• mixing systems• storage systems


Deep Drilling Division Top Drive System

Top Drive System TDK-65-500:

• top drive system to upgrade existing drilling rigs

• hydraulic top drive TDK-65-500 500tn hook load

• torque beam (according to client‘s requirements)

• control panel for operation

• matching hydraulic power pack


BAUER MaschinenTiefbohrtechnik

Thank you for

your attention

deep drilling equipment - euro khaneuro-khan.com/images/02 bauer deep drilling.pdf · deep drilling...

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