dc09 083a. 294 kw (400 hp) - scania · scania industrial engines dc09 083a. 294 kw (400 hp) us tier...
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SCANIA industrial engines
dC09 083a. 294 kW (400 hp)us tier 4i, eu stage iiiB
Standard equipment• ScaniaEngineManagementSystem,EMS• Extrahighpressurefuelinjectionsystem,XPI• Turbocharger• Fuelfilterandextrapre-filterwithwater
separator• Fuelheater• Oilfilter,fullflow• Centrifugaloilcleaner• Oilcooler,integratedinblock• Oilfiller,invalvecover• Deepfrontoilsump• Oildipstick,inblock• Magneticdrainplugforoildraining• Starter,1-pole6.0kW• Alternator,1-pole100A• Flywheel,forusewithfrictionclutch• Siluminflywheelhousing,SAE1flange• Front-mountedenginebrackets• SCRsystem• Opencrankcaseventilation• Operator’smanual
Optional equipment• Coolingpackage• Pullerandpusherfans• Fanringwithsealing• Hydraulicpump• Aircompressor• ACcompressor• Side-mountedPTO• Front-mountedPTO• Exhaustconnections• Electricalbasesystem• Controlandinstrumentpanels• Acceleratorpositionsensor• Engineheater• Flywheels:SAE11.5”,SAE14”,DANA15/16”,
DANA17”flexplate,ZFWG260• Stiffrubberenginesuspension• Aircleaner• Closedcrankcaseventilation• Studsinflywheelhousing• Externalthermostatforextraoilcooler• Lowcoolantlevelreaction• Variableidlespeedsetting• Lowoilsump• Oillevelsensor
TheindustrialenginesfromScaniaarebasedonarobustdesignwithastrength
optimisedcylinderblockcontainingwetcylinderlinersthatcaneasilybeexchanged.
Individualcylinderheadswith4valvespercylinderpromotesrepairabilityandfuel
economy.
TheengineisequippedwithaScaniadevelopedEngineManagementSystem,
EMS,inordertoensurethecontrolofallaspectsrelatedtoengineperformance.
TheinjectionsystemisScania’sXPI(ExtraHighPressureInjection),acommonrail
systemthatincombinationwithSCR(SelectiveCatalyticReduction)giveslowexhaust
emissionswithgoodfueleconomyandahightorque.Theenginecanbefittedwith
manyaccessoriessuchasaircleaners,silencers,PTOsandflywheelsinordertosuit
avarietyofinstallations.
Thisspecificationmayberevisedwithoutnotice.
Engine speed (rpm)
Rating 1200 1500 1800 2100
Grosspower(kW) IFN 244 291 294 294
Grosspower(hp,metric) IFN 332 396 400 400
Grosstorque(Nm) IFN 1942 1855 1560 1337
Specfuelconsumption.Fullload(g/kWh) 196 200 205 216
Specfuelconsumption.3/4load(g/kWh) 192 194 204 222
Specfuelconsumption.1/2load(g/kWh) 194 198 210 235
Reductantconsumption.Fullload(g/kWh) 24 21 18 17
Heatrejectiontocoolant(kW) 98 111 120 129
IFN – Intermittent service:Ratedoutputavailable1/6h.Unlimitedh/yearservicetimeataloadfactorof80%.
SCANIA industrial engines
se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]
dC09 083a. 294 kW (400 hp)us tier 4i, eu stage iiiB
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230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
170
180
190
200
210
220
230
240
250
260
270
280
290
300 hp kW
130
140
150
160
170
180
190
200
1275
1375
1475
1575
1675
1775
1875
1975 kpm Nm
0 10 20 30 40 50 60 70 80 90 100
180
185
190
195
200
205
210
215
220
1000 1200 1400 1600 1800 2000
g/kWh Reductant
g/kWh Fuel
rpm
Reductant
Fuel
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
170
180
190
200
210
220
230
240
250
260
270
280
290
300 hp kW
130
140
150
160
170
180
190
200
1275
1375
1475
1575
1675
1775
1875
1975 kpm Nm
0 10 20 30 40 50 60 70 80 90 100
180
185
190
195
200
205
210
215
220
1000 1200 1400 1600 1800 2000
g/kWh Reductant
g/kWh Fuel
rpm
Reductant
Fuel
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
170
180
190
200
210
220
230
240
250
260
270
280
290
300 hp kW
130
140
150
160
170
180
190
200
1275
1375
1475
1575
1675
1775
1875
1975 kpm Nm
0 10 20 30 40 50 60 70 80 90 100
180
185
190
195
200
205
210
215
220
1000 1200 1400 1600 1800 2000
g/kWh Reductant
g/kWh Fuel
rpm
Reductant
Fuel
Output
Torque
Spec fuel and reductant consumption
Engine description
Noofcylinders 5in-line
Workingprinciple 4-stroke
Firingorder 1-2-4-5-3
Displacement 9.3litres
Borexstroke 130x140mm
Compressionratio 16:1
Weight 950kg(excloilandcoolant)
Pistonspeedat1500rpm 7.0m/s
Pistonspeedat1800rpm 8.4m/s
Camshaft Highpositionalloysteel
Pistons Aluminiumpistons
Connectionrods I-sectionpressforgingsofalloysteel
Crankshaft Alloysteelwithhardenedandpolishedbearingsurfaces
Oilcapacity 32-38dm3
Electricalsystem 1-pole24V
1:69
64
1242
1:69
65
427 447
674
430
Test conditionsAirtemperature+25°C.Barometricpressure100kPa(750mmHg).Humidity30%.Dieselfuel
acc.toECER24Annex6.Densityoffuel0.840kg/dm3.Viscosityoffuel3.0cStat40°C.Energyvalue42700kJ/kg.
Power test codeISO3046.Powerandfuelvalues+/-3%.
all dimensions in mm
SCANIA industrial engines
sCr systemus tier 4i, eu stage iiiB
SCR (Selective Catalytic Reduction) technology is used on Scania’s engines for Stage IIIB and Tier 4i to reduce the NOX content in the exhaust gases. A chemical process is started by injecting reductant, a urea and water mixture, into the exhaust gas stream. During injection the water evaporates and the urea breaks down to form ammonia. The ammonia then reacts with the nitrogen gases in the catalytic converter and forms harmless products such as nitrogen gas and water. Through the use of SCR the exhaust gases are purged of poisonous levels of NOX in the best possible way. Scania is making use of a system that is carefully developed and tested in our own laboratory.
The reductant tank holds 38 or 60 litres and is heated by the engine’s cooling system in order to avoid freezing of the urea solution, urea freezes at -11°C. The reductant tank and a pump module are delivered as a unit which is fi tted to brackets for an easy installation. The Scania system contains all mechanical and electrical parts needed except from the exhaust piping which is to be adapted according to the customers installation.
Mechanical system Standard Optional
1 Reductant tank and pump module 38 l 60 l
2 Reductant fl uid return line 2 m 3.5 m
3 Coolant valve –
4 Reductant pressure line 2 m 3.5 m
5 Coolant hose for tank and pump heating
– –
6 Evaporator module / Hydrolysis catalyst with reductant doser
–
7 NOX sensor with control unit –
8 SCR catalyst –
9 Temperature sensor –
10 Coolant hose, return from tank and pump heating
– –
Mechanical system Electric system
Electric system Standard Optional
1 Customer interface, SCR system –
2 Pipe network between engine and SCR control unit
3 m 6 m
3 Electrical interface, SCR system –
4 Temperature sensor electrical cable 3 m 6 m, 9 m
5 Reductant doser electrical cable 3 m 6 m
6 NOX sensor electrical cable 3 m 6 m
The principle for Scania SCR system
This specifi cation may be revised without notice.
6
1
9
2
8
3
7
5
10
4
1:70
58
3
1
2
6
5
4
1:70
59
SCANIA industrial engines
se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]
sCr systemus tier 4i, eu stage iiiB
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Engine Power (kw) Volume (litres) Measure A (mm)
DC09 202-294 24 765
DC13 257-405 33 857
DC16 405-515 48 1060
SCR catalyst
Hydrolysis catalyst (DC16)with reductant doser
720 280
8521 1:
7060
575
725280
8514
705
1:70
61
466
Ø18
5
Ø19
0
1:70
62
Reductant tank - 38 litresTotal volume: 50 litresFilling volume: 38 litres
Reductant tank - 60 litresTotal volume: 75 litresFilling volume: 60 litres
This specification may be revised without notice.
Evaporator module (DC09, DC13)with reductant doser