dazon 1100 - jge13 re1100 engine (huai hai)

Version Revision Pricing Update Remarks1.0 2007-1

200701

465MYG

Raider Extreme 1100 Engine (Huaihai) Price Book Version:Jan 2007

4

1 2


Ref. No Function Code Chinese Description Part Name Spec. Reqd. No. Remarks

13121-SEC0-0000 Ring, 1st 4

13131-SEC0-0000 Ring, 2nd 4

13141-SEC0-0000 Ring, 3rd 4

2 13101-SEC0-0000 Piston 4

3 13111-SEC0-0000 Pin, Piston 4

4 13115-SEC0-0000 Circlip, Piston Pin 8

5 13201-SEC0-0000 Connecting Rod Assy. 4

6 13202-SEC0-0000 Bush, Connecting Rod 8

7 13300-SEC0-0000 Crankshaft 1

8 13333-SEC0-0000 L25 Bolt, Rear End of Crankshaft 2 zinc-coating

9 91202-SEC0-0000 Oil Seal, Rear End of Crankshaft 1

10 95710-06020-0B M620 Bolt M620 4 zinc-coating

11 13330-SEC0-0000 Cap, Rear End of Crankshaft 1

12 13331-SEC0-0000 Seal, Rear End Cap of Crankshaft 1

13 13332-SEC0-0000 Positioning Sleeve, Rear End of Crankshaft 2

14 13302-SEC0-0000 Bush, Main 10

15 13301-SEC0-0000 Thruster, Crankshaft 2

16 14314-SEC0-0000 Stopper, Timing Belt 1

17 14311-SEC0-0000 Pulley, Crankshaft 1

18 90701-SEC0-0000 519 Pin 519 1

19 15133-SEC0-0000 Pulley, V-belt 1

20 91201-SEC0-0000 Oil Seal, Front End of Crankshaft 1

21 14315-SEC0-0000 Washer, Camshaft Timing Pulley 1

22 93211-12025-0B M121.2525 Bolt M121.2525 1 zinc-coating

1

E-4 Crankshaft

2 2


5

1 2



1 91203-SEC0-0000 Camshaft Oil Seal, Front 1

2 14100-SEC0-0000 Camshaft 1

3 14150-SEC0-0000 Thruster, Camshaft 1

4 93500-06012-0B M612 Screw M612 2 zinc-coating

5 14711-SEC0-0000 Valve, Air-intake 4

6 14751-SEC0-0000 Spring, Valve 8

7 14771-SEC0-0000 Spring Seat, Valve 8

8 14431-SEC0-0000 Rocker Arm 8

9 14452-SEC0-0000 Spring, Rocker Arm Shaft 8

10 14451-SEC0-0000 Shaft, Rocker Arm 2

11 93500-06016-0B M616 Screw, Phillips M616 10 zinc-coating

12 14433-SEC0-0000 Adjust Nut, Rocker Arm 8

13 14432-SEC0-0000 Adjsut Screw, Rocker Arm 8

14 14782-SEC0-0000 Taper Lock, Valve 16

15 12209-SEC0-0000 Oil Seal, Valve 8

16 14775-SEC0-0000 Holder, Valve Spring 8

17 14721-SEC0-0000 Valve, Air-exhaust 4

18 14453-SEC0-0000 Taper Plug, Rocker Arm Shaft 4

E-5 Camshat

2 2


6

1 2



1 95710-06010-0B M610 Bolt, Cylinder Cover Shroud M610 6 zinc-coating

2 23310-SEC0-0000 Shroud, Front 1

3 11411-SEC0-0000 Rubber Gasket, Front Shroud 1

4 93211-12028-0B M121.2528 Bolt M121.2528 1 zinc-coating

5 14111-SEC0-0000 Washer, Camshaft Timing Pulley 1

6 14110-SEC0-0000 Timing Pulley, Camshaft 1

7 23100-SEC0-0000 Belt, Timing 1

8 90701-SEC0-0000 519 Pin 519 1


10 94110-06E02-0B 6 Washer 6 4

11 23324-SEC0-0000 Bush 4

12 23325-SEC0-0000 Rubber Gasket, Rear Shroud 2


14 23328-SEC0-0000 Washer, Spring 1

15 23327-SEC0-0000 Bush, Spring 1

16 23326-SEC0-0000 Spirng 1

17 23320-SEC0-0000 1

18 23321-SEC0-0000 Washer (Oval-shape) , Sponge 2

19 23322-SEC0-0000 Washer, Sponge 1

20 23323-SEC0-0000 Washer, Sponge 1

21 14502-SEC0-0000 Tensioner Assy. 1

22 23329-SEC0-0000 Washer (Round-shape) , Sponge 1


24 94120-08B01-0B 8 Washer 8 1

25 94110-08E02-0B 8 Washer 8 1

26 23325-SEC0-0000 Washer (Round-shape) , Rear Shroud 2

27 23311-SEC0-0000 Supporting Plate, Long 2

28 23312-SEC0-0000 Supporting Plate, Short 4

29 23313-SEC0-0000 Cover, Front Shroud Window 1

30 23314-SEC0-0000 Circlip, Frong Shroud 1

E-6 Cyliner cover shroud

2 2


7 ---

1 2



1 17110-SEC0-0000 Manifold, Air-intake 1

2 37751-SEC0-0000 Sensor II, Water Temperature 1

3 37750-SEC0-0000 Sensor Assy., Water Temperature 1

4 19300-SEC0-0000 Thermostat Assy. 1

5 19311-SEC0-0000 Seal, Thermostat Cap 1

6 19310-SEC0-0000 Cap, Thermostat 1

7 93215-08030-0B M830 Bolt, Hex M830 2 zinc-coating


9 17118-SEC0-0000 Positioning Sleeve 2

10 17915-SEC0-0000 Bracket, Throttle Cable 1

11 95710-06010-0B Bolt, Cylinder Cover Shroud M610 2

12 95710-06035-0B M635 Bolt, Flange M635 4 zinc-coating

13 31380-SEC0-0000 Sensor, Air-intake Pressure & Temperature 1

14 93600-06010-0B M610 Screw, Phillips M610 1 zinc-coating

15 31340-SEC0-0000 Throttle Assy. 1

16 31342-SEC0-0000 Connecting Tube, Vacuume 1

17 31343-SEC0-0000 PCV Rubber Pipe, PCV 1

18 31344-SEC0-0000 Circlip, Metal Band Q673B14 2

19 31341-SEC0-0000 Seal, Throttle 1


21 31350-SEC0-0000 PCV Valve, PCV 1

22 94010-08B01-0B M8 Nut M8 5

23 94110-08E03-0B 8 Washer 8 8

24 17119-SEC0-0000 Seal, Air-intake Manifold 2


E-7 Air Intake Manifold

2 2


8

1 2



1 17680-SEC0-0000 Distribution Pipe Assy., Fuel 1

2 93215-08016-0B M816 Bolt, Hex 2 zinc-coating

3-1 31310-SEC0-E000 ECU Electronic Control Unit (ECU ) 1

3-2 31310-SEC0-0000 ECU Electronic Control Unit (ECU ) 1

E-8 Fuel Distribution Pipe Assy

2 2

Raider Extreme 1100 Engine(Huaihai) Price Book Version:Jan 2007

9 ---

1 2



1 18360-SEC0-0000 Manifold, Air-exhaust 1

2 31370-SEC0-0000 Sensor, Oxygen 1

3 18361-SEC0-0000 Heat-insulating Washer, Air-exhaust Manifold 1

4 90033-SEC0-0000 M8 Stud Bolt, Air-exhaust Manifold M8 8 zinc-coating

5 94110-08E03-0B 8 Washer 8 8

6 94010-08B01-0B M8 Nut M8 8

7 94010-06B01-0B M6 Nut M6 2

8 94110-06E03-0B 6 Washer 6 2

9 95710-06010-0B

M610Bolt, Cylinder Cover Shroud M610 1

zinc-coating

10 18365-SEC0-0000 Heat-insulating Shroud, Air-exhaust Manifold 1

11 90032-SEC0-0000 M612 Bolt, Stud M612 2 zinc-coating

E-9 Air-exhaust Manifold Assy

2 2


10

1 2


Ref.

NoFunction Code Chinese Description Part Name Spec. Reqd. No. Remarks

1 95710-06012-0B Bolt, Flange M612 4

2 94120-06B01-0B 6 Washer, Spring 6 4

3 94110-06E01-0B 6 Washer 6 4

4 31401-SEC0-0000 Pulley, V-belt 1

5 95710-06030-0B Bolt, Flange M630 2

6 19220-SEC0-0000 Water pump assy 1

7 19229-SEC0-0000 Washer,water pump 1

8 90040-SEC0-0000 Fixed threaded stud,water pump assyM638 2

90210-06E01-0B M6 Nut M6 2

94120-06B01-0B 6 Washer, Spring 6 2

10 95710-06040-0B Bolt, Flange M640 1

11 19215-SEC0-0000 Water pump pulley 1

12 15100-SEC0-0000 Oil pump,assy 1

13 95710-06035-0B Bolt, Flange M635 5

14 95710-06030-0B Bolt, Flange M630 1

15 95710-06040-0B Bolt, Flange M640 2

16 94120-08B01-0B 8 Washer, Spring 8 1

17 93215-08012-0B Bolt M812 1

18 15119-SEC0-0000 Washer,oil pump 1

9

2 2


11

1 2



1 31400-SEC0-0000 Generator Assy. 1 65A

2 31410-SEC0-0000 Strut, Generator 1

3 31411-SEC0-0000 Washer, Generator Bracket 1

4 94140-08E01-0B 8 Washer 8 3


6 31420-SEC0-0000 Bracket, Generator 1

7 94110-08E01-0B 8 Washer 8 6

8 95710-08030-0B

M830Bolt M830 2

zinc-coating

E-11 Generator

2 2


12

1 4


2 4



1 31110-SEC0-0000 Coil, Ingition 1

2 31121-SEC0-0000

3 31122-SEC0-0000

4 31123-SEC0-0000

5 31124-SEC0-0000

6 32921-SEC0-0000 Clip, Anti-interference Cable 1


E-11 Ignition coil

Anti-interference Cable, 1st,

2nd, 3rd, 4th Clylinders

1234

3 4


4 4


13

1 2



1 31210-SEC0-0000 Starter Assy. 1

2 95710-08060-0B M860 Bolt M860 1

2 90803-SEC0-0000 1112 Dowel Pin, Starter 1112 1

E-13 Starter

2 2


14

1 2



1 20101-SEC0-0001 Suspension Assy., Right 1

2 20102-SEC0-0001 Cushion, Left Suspension Assy. 1

3 90291-SEC0-0000-0C M101.25 Nut M101.25 5

4 94140-10E01 10 Washer, Spring 10 11

5 94140-08E01 8 Washer, Spring 8 4



8 50410-BEB0-0000 1

9 20104-SEC0-0001 Suspension Assy., Rear 1

10 20105-SEC0-0001 Suspension Assy., Left 1

11 20106-SEC0-0001 Cushion, Left Support 1

12 94010-08B01-0B M8 Nut 2

13 94110-08E03-0B 8 Washer 8 2


15 93211-10020-0B M101.2520 Bolt, Hex M101.2520 3 zinc-coating

16 90034-SEC0-0000

M812Stud Bolt, Air-intake Manifold Support M812 1

E-14 Suspension Assy

2 2


15

1 2



1 22110-SEC0-0000 Ring, Flywheel 1

2 22119-SEC0-0000 M101 Bolt, Flywheel M101 6 oxygenation

3 22010-SEC0-0000 Friction Disc, Clutch 1

4 22350-SEC0-0000 Press Plate Clutch comp 1

5 90804-SEC0-0000 612 Dowel Pin, Front End Cover 612 1

6 96100-60000-ZZ 6000-2Z Bearing, Rolling 6000-2Z 1

E-15 Flywheel

2 2


16



1 2480A-SEC0-0000 Transmission assy(5 gears) 5T07 1

2 96095-10045-0B Hexagonal double-pad bolt M101.2545 1

3 90801-SEC0-0000 Cylinder cover locating pin 2

4 37753-SEC0-0000 Sensor,crankshaft position 1



7 96080-06016-0B Hexagonal double-pad bolt M616 1

E-16 Transmission parts


17

1 2



1 25100-SEC0-0000 Crankcase, Right 1

2 25200-SEC0-0000 Crankcase, Left 1

3 15431-SEC0-0000 Cover, Side 1

4 22701-SEC0-0000 Throw-out Bearing, Clutch 1

5 22702-SEC0-0000 Shaft, Declutch Shift 1

6 22703-SEC0-0000 2 Collar, Declutch Shift Shaft 2

7 22704-SEC0-0000 Seal, Declutch Shfit Shaft 1

8 22705-SEC0-0000 1 Collar, Declutch Shift Shaft 1

9 94251-SEC0-0000 310 Pin 310 1

10 95710-08040-0B AM840 Bolt AM840 14 zinc-coating

11 32961-SEC0-0000 Clip 1

12 90805-SEC0-0000 Pin, Dowel 2

13 22711-SEC0-0000 Plug, Oil-filling 1

14 22712-SEC0-0000 Washer, Oil-filling Plug 1

15 91304-SEC0-0000 O 5 1.51.9 O-seal 1.51.9 1

16 22713-SEC0-0000 Plate 1

17 95710-06012-0B AM612 Bolt AM612 11 zinc-coating

18 35190-SEC0-0000 Switch, Reverse Light 1

19 91301-SEC0-0000 O 11.81.8 O-seal 11.81.8 1

20 22714-SEC0-0000 Z1/2 Plug Z1/2 1

21 90036-SEC0-0000 Bolt, Stud 1

22 22715-SEC0-0000 Clip, Steel Wire 1

23 22716-SEC0-0000 Guard, Bearing 1


25 15661-SEC0-0000 Deflector, Oil 1


27 94110-06B01-0B 6 Washer 4

28 44815-SEC0-0000 Groove, Oil 1

29 44810-SEC0-0000 Driven Gear Assy., Tachometer 1

30 44813-SEC0-0000 Collar, Tachometer Driven Gear 1

31 44814-SEC0-0000 Washer, Tachometer Driven Gear 1

32 44812-SEC0-0000 Driven Gear, Tachometer 2

33 94252-SEC0-0000 316 Pin 316 1

34 91305-SEC0-0000 O 163.55 O-seal 163.55 1

35 95710-06016-0B BM616 Bolt M616 1

36 24630-SEC0-0000 Revolving Arm, Clutch 1

37 95710-08035-0B AM835 Bolt M835 1 zinc-coating

38 94010-08B01-0B M8 Nut M8 1

E-17 Left/Right Crankcase

2 2


18

1 2


Ref.


1 23433-SEC0-0000 Shaft, Center 1

2 23441-SEC0-0000 1st Gear Assy., Center Shaft 1

3 23442-SEC0-0000 2nd Gear Assy., Center Shaft 1

4 23443-SEC0-0000 3rd Gear Assy., Center Shaft 1

5 23444-SEC0-0000 4th Gear Assy., Center Shaft 1

6 96100-33005 33005 Bearing 2

7 91111-SEC0-0000 Needle Bearing, 1st Gear 1

8 23445-SEC0-0000 Ring, 2nd Gear Synchronizer 1

9 23450-SEC0-0000 Synchronizer, 1st Gear & 2nd Gear 1

10 23454-SEC0-0000 Spirng, 1st Gear & 2nd Gear Synchronizer 2

11 23451-SEC0-0000 Hub, 1st Gear & 2nd Gear Synchronizer 1

12 23452-SEC0-0000 Collar, 1st Gear & 2nd Gear Synchronizer 1

13 23453-SEC0-0000 Slider, 1st Gear & 2nd Gear Synchronizer 2

14 23455-SEC0-0000 Circlip, 1st Gear & 2nd Gear Synchronizer 1

15 91112-SEC0-0000 K303525 Bearing, Needle 1

16 23446-SEC0-0000 Ring, 2nd Gear Synchronizer 1

17 23447-SEC0-0000 Spacer, 3rd Gear & 4th Gear 1

18 96100-32004 32004 Bearing 1

19 23434-SEC0-0000 Adjust Washer, Center Shaft Bearing 1

20 23435-SEC0-0000 1

21 23436-SEC0-0000 Nut, Center Shaft 1

22 2344A-SEC0-0000 Shaft Assy., Center 1

E-18 Center shaft

2 2


19

1 2


Ref. Function Code Chinese Description Part Name Spec. Reqd. No. Remarks1 24511-SEC0-0000 Shaft, Input 1

2 24512-SEC0-0000 Seal, Input Shaft 1

3 96100-62040 6204 Bearing 1

4 24521-SEC0-0000 3rd Gear Assy., Input Shaft 1

5 91113-SEC0-0000 Needle Bearing, 3rd Gear 1

6 24522-SEC0-0000 Ring, 3rd Gear &4th Gear Synchronizer 2

7 2452A-SEC0-0000 Synchronizer, 3rd Gear &4th Gear 1

8 24523-SEC0-0000 Hub, 3rd Gear &4th Gear Synchronizer 1

9 24524-SEC0-0000 Collar, 1st Gear & 2nd Gear Synchronizer 1

10 24527-SEC0-0000 Slider, 1st Gear & 2nd Gear Synchronizer 2

11 24525-SEC0-0000 Circlip, 1st Gear & 2nd Gear Synchronizer 1

12 24526-SEC0-0000 Circlip, 3rd Gear & 4th Gear Synchronizer 1

13 91114-SEC0-0000 K253024 Bearing, Needle 253024 2

14 24528-SEC0-0000 Spring, 4th Gear Synchronizer 1

15 24531-SEC0-0000 4th Gear Assy., Input Shaft 1

16 24532-SEC0-0000 Left Bearing, Input Shaft 1

17 24549-SEC0-0000 5th Gear, bush 1

18 24551-SEC0-0000 5th Gear Assy., Input Shaft 1

19 24552-SEC0-0000 Ring, 5th Gear Synchronizer 1

20 24558-SEC0-0000 Spring, 5th Gear Synchronizer ring 1

21 2455A-SEC0-0000 Synchronizer, 5th Gear 1

22 24557-SEC0-0000 Spring, 5th Gear Synchronizer 2

23 24555-SEC0-0000 Slider, 5th Gear Synchronizer 3

24 24553-SEC0-0000 Hub, 5th Gear Synchronizer 1

25 24554-SEC0-0000 Collar, 5th Gear Synchronizer 1

26 24550-SEC0-0000 Baffle, 5th Gear Synchronizer 1

27 94510-20000-0E 20 Circlip 20 1

28 24541-SEC0-0000 Idle Gear Assy., Reverse 1

29 24542-SEC0-0000 Circlip, Reverse Idle Gear 1

30 24543-SEC0-0000 Shaft, Reverse Idle Gear 1

31 24545-SEC0-0000 Washer, Reverse Shaft Bolt 1

32 24544-SEC0-0000 Bolt, Reverse Shaft 1

33 2450A-SEC0-0000 Shaft Assy., Input 1

E-19 Center shaft

2 2


20

1 2


Ref.


1 24211-SEC0-0000 Gearshift Fork, 1st Gear & 2nd Gear 1

2 24212-SEC0-0000 Gearshift Fork, 1st Gear & 2nd Gear 1

3 24216-SEC0-0000 Gearshift Fork, 5th Gear 1

4 24619-SEC0-0000 7.9375 Ball, Steel 7,9375 6

5 24217-SEC0-0000 Gearshift Fork plug screw, 5th Gear 1

6 24215-SEC0-0000 Gear-select Fork, 5th (Reverse) Gear 1

7 24214-SEC0-0000 Gearshift Lever, 3rd Gear & 4th Gear 1

8 24213-SEC0-0000 Gearshift Lever, 1st Gear & 2nd Gear 1

9 94253-SEC0-0000 4.520 Pin 4.520 7

10 24611-SEC0-0000 Gear-select Fork, 1st Gear & 2nd Gear 1

11 24617-SEC0-0000 Spring, Gearshift Lever 2

12 24614-SEC0-0000 Gearshift Lever, Reverse Gear 1

13 94510-12000-0E 12 Circlip 12 1

14 24612-SEC0-0000 Gearshift Lever,5th Gear 1

15 24618-SEC0-0000 Spring, Gearshift Lever of 5th (Reverse) Gear 1

16 24613-SEC0-0000 Gearshift conversion rod,5th Gear 1

17 90140-10009-0B M101.25 9 Bolt M101.25 9 3 zinc-coating

18 94110-10B01-0B 10 Washer 10 3

19 24615-SEC0-0000 Gearshift Block, Reverse 1

20 24616-SEC0-0000 Spring, Reverse Gearshift Block 1

21 24631-SEC0-0000 Gearshift Arm Assy., Reverse 1

22 24632-SEC0-0000 Gearshift Arm Assy., Reverse 2

23 95710-08020-0B M820 (2) Bolt M820 1 zinc-coating

E-20 Cearshifter

2 2


21



1 2470A-SEC0-0000 Shaft Assy., Gear-select 1

2 24701-SEC0-0000 Shaft, Gear-select 1

3 94510-12000-0E 12 Circlip 12 2

4 24702-SEC0-0000 Sleeve, Gear-select Shaft 1

5 24703-SEC0-0000 Spring, Gear-select Shaft 1

6 24704-SEC0-0000 Washer, Gear-select Shaft 1

7 24705-SEC0-0000 Baffle, Gear-select 1

8 24801-SEC0-0000 Arm, Gear-select 1

9 94254-SEC0-0000 3.528 Pin 3.528 1

10 24802-SEC0-0000 Fixing Pin, Gear-select Arm 1

11 24803-SEC0-0000 () Sleeve (Right), Gear-select Shaft 1

12 94255-SEC0-0000 322 Pin 322 1

13 24706-SEC0-0000 Positioning Sleeve, Reverse Limit Spring 1

14 24707-SEC0-0000 Limit Spring, Reverse 1

15 24708-SEC0-0000 Limit Cam, Reverse 1

16 94256-SEC0-0000 522 Pin 522 1

17 24720-SEC0-0000 Guide Box Assy., Gear-select Shaft 1

18 24721-SEC0-0000 Guide Box, Gear-select Shaft 1

19 24722-SEC0-0000 Guide Plate, Gear-select Shaft 1


21 24723-SEC0-0000 Dust Cover, Gear-select Shaft 1

22 24724-SEC0-0000 Holder, Gear-select Shaft Dust Cover 1

23 24725-SEC0-0000 Limit Bolt, Reverse 1

24 24726-SEC0-0000 Washer, Reverse Limit Bolt 1

25 94257-SEC0-0000 B612 Pin 612 1

26 24727-SEC0-0000 Gasket, Gear-select Shaft Guide Box 1


28 24732-SEC0-0000 Limit Bolt, Gearshift 1

29 24733-SEC0-0000 Washer, Gearshift Limit Bolt 1

30 24731-SEC0-0000 Support, Gearshift Revolving Arm 1


32 24734-SEC0-0000 Dust Washer, Gearshift Revolving Arm 1

33 24735-SEC0-0000 Revolving Arm Assy., Gearshift 1

34 24736-SEC0-0000 Small Washer, Gearshift Revolving Arm 1

35 24737-SEC0-0000 Large Washer, Gearshift Revolving Arm 1

36 94010-08B01-0B M8 Nut M8 1

37 24738-SEC0-0000 Dust Cover, Gearshift Revolving Arm 1

38 24739-SEC0-0000 Block, Gearshift 1

39 24741-SEC0-0000 Revolving Arm Assy., Gearshift 1

40 94258-SEC0-0000 528 Pin 528 1

E-21 Gear Select Shaft Assy


22

1 2


Ref. No

Function Code Chinese Description Part Name Spec. Reqd. No. Remarks

1 26300-SEC0-0000 Case, Differential 1

2 23432-SEC0-0000 Gear, Main Reductor 1

3 91204-SEC0-0000 Seal Assy. (Left), Differential 1

4 96100-60070 6007 Bearing 6007 1

5 44811-SEC0-0000 Drive Gear, Speedometer 1

6 94259-SEC0-0000 536 Pin 536 1

7 91205-SEC0-0000 Seal Assy. (Right), Differential 1

8 90140-10023-0B AM101.2523 Bolt M101.2523 8 zinc-coating

9 26431-SEC0-0000 Shaft, Planetary Gear 1

10 26432-SEC0-0000 Gear, Planetary 2

11 26211-SEC0-0000 Gear, Half-axle 2

12 26433-SEC0-0000 Washer, Planetary Gear 2

13 26212-SEC0-0000 Washer, Half-axle Gear 2

14 96100-62070 6207 Bearing 6207 1

15 26000-SEC0-0000 Defferential Assy. 1

E-22 Differential

2 2

dazon 1100 - jge13 re1100 engine (huai hai)

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