date: 08.02.2009 ‘paryavaran bhavan’...appendix i form 1 (i) basic information name of the...

Date: 08.02.2009

To,

The Director,

Ministry of Environment & Forests,

‘PARYAVARAN BHAVAN’

CGO Complex, Lodhi Road,

New Delhi 110 033

Sub: Application for environmental clearance for our proposed expansion plant

of Chlorinated paraffin wax & sulpha chlorinated paraffin wax at our existing

plant located at Plot. No. 57/D/B, 1st phase, Industrial estate, GIDC Vapi 396 195.

Di: Valsad. Gujarat.

Respected Sir,

With reference to the above subject, we would like to state that, at present, we are

engaged in the manufacturing of Chlorinated Paraffin wax with capacity of

250TPM at our unit located at Plot. No. 57/D/B, 1st phase, Industrial estate,

GIDC Vapi 396 195. Di: Valsad. Gujarat.

Now we wish to expand our production capacity of Chlorinated Paraffin wax &

also introduce new product i.e. Sulpha Chlorinated Paraffin Wax at our existing

plant located in notified industrial area, GIDC Vapi, Di: Valsad, State: Gujarat.

We are submitting herewith the following details

1. Form No.1 along with Details.

2. Draft Terms of Reference (TOR

3. Project Feasibility Report

We request you to kindly consider our case in B2 category & issue us

Environmental Clearance for our proposed plant.

Please do the needful & oblige.

Thanking You,

Yours Faithfully

FOR MAWELL PLASTISIZERS PVT. LIMITED

DIRECTOR

APPENDIX I

FORM 1

(I) Basic Information

Name of the Project: M/s. Makwell Plastisizers Pvt. Ltd.

Location / site alternatives under consideration: Plot No. 57/D/B, 1st

Phase, GIDC Vapi,

Dist. Valsad, State: Gujarat, India.

Phone: +91-260- 2423495

Fax: +91-260- 2423496

Email: [email protected]

Size of the Project: * Organic chemicals

Existing: 250 TPM

Proposed: 2000 TPM

TOTAL : 2250 TPM

Expected cost of the project: Total : Rs. 432 Lacs

Existing : Rs. 207 Lacs

Proposed : Rs. 225 Lacs

Contact Information: Mr. Hiren Thakkar (Director)

Mobile No. : +91-98922 27171

Screening Category: Category B, 5(f), as the unit is

Located in notified area.

• Capacity corresponding to sectoral activity (such as production capacity for manufacturing, mining

lease area and production capacity for mineral production, area for mineral exploration, length for

linear transport infrastructure, generation capacity for power generation etc.,}

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical

changes in the locality (topography, land use, changes in water bodies, etc.)

Sr.

No.

Information/Checklist confirmation Yes/No? Details thereof (with approximate

quantities / rates, wherever possible)

with source of information data

1.1 Permanent or temporary change in land

use, land cover or topography including

increase in intensity of land use (with respect to local

land use plan)

No The plant is located in Notified

Industrial zone of GIDC Vapi.

1.2 Clearance of existing land, vegetation and buildings? No

1.3 Creation of new land uses? No

1.4 Pre-construction investigations e.g. bore houses, soil

testing? No

1.5 Construction works? No Existing buildings shall be utilized for

the Proposed plant. No new civil

construction is required. Suitable

modification in MS structure shall be

carried out. Layout Plan is Attached as

Annexure 1

1.6 Demolition works? No Suitable modification in MS structure

shall be carried out.

1.7

Temporary sites used for construction workers or

housing of construction workers? No

Not required as local laborers shall be

employed.

1.8 Above ground buildings, structures or Earthworks

including linear structures, cut and fill or excavations Yes

As per GIDC approved Plan in existing

shed, Attached as Annexure 1

1.9

Underground works including mining or tunneling? No

1.10 Reclamation works? No

1.11 Dredging? No

1.12 Offshore structures? No

1.13 Production and manufacturing Yes

As per List of Product attached as

Annexure 2.

1.14 Facilities for storage of goods or materials? Yes As per Table attached as Annexure 3

1.15

Facilities for treatment or disposal of solid waste or

liquid effluents?

Yes Effluent treatment plant shall be

modified for the proposed quantity of

industrial effluent. The treated effluent

shall be sent to CETP for further

treatment and disposal. And

solid/hazardous waste shall be disposed

into approved TSDF site of M/s.

VWEMCL, GIDC Vapi.

1.16

Facilities for long term housing of operational

workers?

No Local people will be employed as

workers.

1.17 New road, rail or sea traffic during construction or

operation?

No Developed Industrial Area with

infrastructure facilities.

1.18 New road, rail, air waterborne or other airports etc? No Developed Industrial Area with


1.19 Closure or diversion of existing transport routes or

infrastructure leading to changes in traffic

movements?



1.20 New or diverted transmission lines or pipelines? No Developed Industrial Area with


1.21

Impoundment, damming, converting, realignment or

other changes to the hydrology of watercourses or

aquifers?



1.22 Stream crossings? No Developed Industrial Area with


1.23

Abstraction or transfers or the water form ground or

surface waters? Yes

No ground water shall be used. The

water shall be supplied by GIDC.

1.24

Changes in water bodies or the land surface affecting

drainage or run-off?

No No ground water shall be used. The

water shall be supplied by GIDC.

Separate rain water drains have been

provided. Treated effluent is sent to

CETP through underground pipeline.

1.25

Transport of personnel or materials for construction,

operation or decommissioning?

No Not applicable.

1.26 Long-term dismantling or decommissioning or

restoration works?

No Not applicable. No dismantling or

decommissioning is required for the

project.

1.27 Ongoing activity during decommissioning which could

have an impact on the environment?

No Not applicable.

1.28

Influx of people to an area in either temporarily or

permanently?

No Existing 25 numbers of locally

employed will be utilized.

1.29 Introduction of alien species? No

1.30 Loss of native species of genetic diversity? No

1.31 Any other actions? No

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or

energy, especially any resources which are non-renewable or in short supply):

Sr.

No

Information/checklist confirmation Yes/

No?

Details there of (with approximate

quantities/rates, wherever possible)


2.1 Land especially undeveloped or agriculture land (ha) No Site located in notified Industrial area of

GIDC Vapi.

2.2 Water (expected source & competing users) unit: KLD Yes Notified area authority will supply total

water 111 KL/day. Notified area takes its

water from the weir storage constructed

on the river Damanganga.

2.3 Minerals (MT) No

2.4

Construction material -stone, aggregates, sand / soil

(expected source MT)

Yes Existing buildings shall be utilized for

proposed plant. Necessary modification in

MS structure shall be carried out.

2.5 Forests and timber (source - MT) No No forest resource or timber will be used

in the project.

2.6

Energy including electricity and fuels )source,

competing users) Unit: fuel (MT), energy (MW)

Yes Power requirement : Existing : 120 KW

HP+ Proposed : 50 KW= TOTAL : 170 KW

power is required for Proposed Expansion

plant)

Coal : 30 TPM

HSD : 8 KG/HR

2.7 Any other natural resources (use appropriates

standard units)

No

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to

human health or the environment or raise concerns about actual or perceived risks to human health.

Sr. No. Information / Checklist confirmation Yes/

No?

Details thereof (with approximate

quantities / rates wherever possible)


3.1 Use of substances or materials, which are hazardous

(as per MSIHC rules) to human health or the

environment (flora, fauna, and water supplies)

Yes

List hazardous raw material is attached at

Annexure 3.

3.2 Changes in occurrence of disease or affect disease

vectors (e.g. insect or water borne diseases)

No Not applicable.

3.3 Affect the welfare of people e.g. by changing living

conditions?

No The site is in notified industrial area of

GIDC Vapi, thus there will not be change

in living condition of the people in the

nearby vicinity. The expansion will

generate employment opportunity for

local people.

3.4

Vulnerable groups of people who could be affected

by the project e.g. hospital patients, children, the

elderly etc.,

No The site is in notified industrial area of

GIDC Vapi, The nearest town is 3.0 km

having population of about 1.25 lacs

people.

3.5 Any other causes No

4. Production of solid wastes during construction or operation or decommissioning MT/month)

Sr. No. Information/Checklist confirmation Yes/

No?




4.1 Spoil, overburden or mine wastes No Not applicable.

4.2

Municipal waste (domestic and or commercial

wastes) No Not applicable.

4.3

Hazardous wastes (as per Hazardous Waste

Management Rules)

Yes The list of hazardous waste is attached as

Annexure 4. The company has a

membership of approved TSDF facility of

M/s VWEMCL, GIDC Vapi for disposal of

their waste.

4.4 Other industrial process wastes Yes The list of other hazardous waste

generated is attached as Annexure 4. The

company has a membership of approved

TSDF facility of M/s VWEMCL, GIDC Vapi,

for disposal of their waste.

4.5 Surplus product Yes Annexure : 2 attached

4.6

Sewage sludge or other sludge from effluent

treatment

Yes Attached Annexure as 4

4.7 Construction or demolition wastes No No new construction or demolition

required. Existing buildings shall be

utilized for proposed plant. Necessary

modification in MS structure shall be

carried out.

4.8 Redundant machinery or equipment

No

Small reactors shall be partly utilized and

remaining unusable reactors shall be sold

to scrap dealers after thorough cleaning.

4.9 Contaminated soils or other materials No

4.10 Agricultural wastes No

4.11 Other solid wastes No

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)


No?


quantities/rates, wherever possible)


5.1 Emissions from combustion of fossil fuels From

stationary or mobile sources

Yes Emission from steam boiler & D G set

from coal & HSD firing in the form of PM,

RSPM, SOx, NOx, but they will be well

within GPCB norms. Attached as

Annexure 5. Suitable chimney height shall

be provided.

5.2 Emissions from production processes No Process gas emission in the form of HCl &

Cl2 from chlorinator, which will be

scrubbed in three stage scrubbing system

& recovered hydro chloric acid as a by

product. Adequate height of vent

provided. Attached as Annexure 5.

5.3 Emissions from materials handling including storage or

transport

Yes All mitigation measures as proposed in

the Risk assessment report shall be

appropriately taken. There is no used of

solvent.

5.4 Emissions from construction activities including plant

and equipment

No No construction is required.

5.5

Dust or odours from handling of materials including

construction materials, sewage and waste

No No construction is required.

All the waste shall be stored in designated

place and shall be transported to TSDF

site in approved closed vehicles owned by

the TSDF authority.

5.6 Emissions from incineration of waste No Not applicable.

5.7 Emissions from burning of waste in open air (e.g. slash

materials, construction debris)

No No open burning of waste is permitted.

5.8 Emissions from any other sources No

6. Generation of Noise and Vibration, and Emissions of Light and Heat:


No?

Details there of (with approximate

Quantities /rates, wherever possible)

With source of source of information

data

6.1

From operation of equipment e.g. engines, ventilation

plant, crushers

Yes Expected Noise monitoring results are

shown in table attached as Annexure 6.

All precautionary measures like acoustic

enclosure, anti vibrating pad/foundation

for equipments etc shall be taken.

6.2 From industrial or similar processes Yes Expected Noise monitoring results are

shown in table attached as Annexure 6.

All precautionary measures like acoustic

enclosure, anti vibrating pad/foundation

for equipments etc shall be taken.

6.3 From construction or demolition No

No new construction or demolition

required. Existing buildings shall be

utilized for proposed plant. Small reactors

shall be replaced by bigger size reactors

and necessary modification in MS

structure shall be carried out.

6.4 From blasting or piling No

6.5 From construction or operational traffic No

6.6 From lighting or cooling systems No

6.7 From any other sources No

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers,

surface waters, groundwater, coastal waters or the sea:

Sr. No Information/Checklist confirmation Yes/

No?




7.1

From handling, storage, use or spillage of hazardous

materials

No Hazardous material shall be stored in

designated storage area with bund walls

for tanks. Other material will be stored in

bags/drums on pallets with concrete

flooring and no spillage is likely to occur.

All liquid raw materials shall be

transported through pumps and closed

pipelines and no manual handling shall be

involved.

7.2

From discharge of sewage or other effluents to water

or the land (expected mode and place of discharge)

No Treated effluent shall be discharged into

under ground drainage line to CETP, Vapi

for further treatment and disposal to

estuary of River Damanganga, finally

meeting Arabian sea.

7.3

By deposition of pollutants emitted to air into the

land or into water

No The factory is located in notified

industrial area of GIDC, Vapi. The

emissions shall conform the GPCB / CPCB

norms. The effluent shall be treated and

shall be sent to CETP for further

treatment through under ground

drainage line and finally the treated

effluent shall be discharged into tidal

zone of river Damanganga meeting

Arabian sea.

7.4 From any other sources No

7.5 Is there a risk of long term build up of pollution in the

environment from these sources?

No

Full- fledged Environmental Management

System (EMS) will be installed. I.e. ETP,

Air Pollution Control systems, Solid

Hazardous Waste Handling and

Management as per norms, etc which will

eliminates the possibility of building up of

pollution.

8. Risks of accident during construction or operation of the Project, which could affect human health or the

environment:

Sr. No Information/Checklist confirmation Yes/

No?




8.1 From explosions, spillages, fires etc from storage,

handling, use or production of hazardous substances

Yes Summary of The risk assessment reports

is attached. Mitigations measures shall be

taken as per the report. Annexure 7.

8.2 From any other causes No

8.3 Could the project be affected by natural disasters

causing environmental damage (e.g. floods,

earthquakes, landslides, cloudburst etc)?

No There is no history of flood in GIDC Vapi.

The buildings are designed considering

seismic zone III which is not earthquake

prone area.

The land is plain terrain – no scope of

landslide.

This area is having moderate rainfall and

there is no history of cloudburst.

9. Factors which should be considered (such as consequential development) which could lead to

environmental effects or the potential for cumulative impacts with other existing or planned activities in

the locality

Sr.

No.

Information/Checklist confirmation Yes/

No?




9.1 Lead to development of supporting. laities, ancillary

development or development stimulated by the

project which could have impact on the environment

e.g.:

* Supporting infrastructure (roads, power supply,

waste or waste water treatment, etc.)

• housing development

• extractive industries

• supply industries

• other

No Site is located in Notified Industrial area

of GIDC Vapi.

This industrial zone is having existing road

infrastructure, power supply, CETP, and

Common TSDF which are to be utilized.

Local people will be employed.

9.2

Lead to after-use of the site, which could have an

impact on the environment

No The treated effluent shall be sent to CETP

for further treatment and final disposal to

tidal zone of river Damanganga. The

hazardous waste shall be disposed to

common TSDF site of VWEMCL.

9.3 Set a precedent for later developments No

9.4 Have cumulative effects due to proximity to Other

existing or planned projects with similar effects

No The proposed ETP shall be designed in

such a way that the treated effluent

conforms to the statutory requirements.

The treated effluent shall be discharged

to CETP for further treatment and

disposal. The load of 7 kl/day of the

project will be taken by the ETP.

Adequate measures taken for scrubbing

of process gas.

The common TSDF site of VWEMCL, Vapi

is also adequate to take the additional

load of the project.

The CETP capacity is suitably expanded by

the CETP authority.

The common TSDF site of VWEMCL is also

adequate to take the additional load of

the project.

(III) Environmental Sensitivity

Sr. No Information/Checklist confirmation Name /

Identity

Aerial distance (within 25 km). Proposed

Project Location Boundary.

1 Areas protected under international conventions

national or local legislation for their ecological,

landscape, cultural or other related value

Nil Site is located in Notified Industrial Area

of GIDC Vapi.

2 Areas which are important or sensitive for Ecological

reasons - Wetlands, watercourses or other water

bodies, coastal zone, biospheres, mountains, forests

Nil - do -

3 Areas used by protected, important or sensitive

species of flora or fauna for breeding, nesting,

foraging, resting, over wintering, migration

Nil - do -

4 Inland, coastal, marine or underground waters Yes Arabian Sea – 12.0 km

Damanganga River – 3.5 km

5 State, National boundaries Yes Maharashtra State Boundary – 15 km

Dadra & Nagar Haveli (UT) – 10 km

6 Routes or facilities used by the public for to recreation

or other tourist, pilgrim areas.

Nil

7 Defense installations Nil Daman Coast Guard Station is 12 km

away.

8 Densely populated or built-up area Yes Vapi GIDC and Vapi Town – 1.25 Lakhs

population at 1.0 km

9 Areas occupied by sensitive man-made land

community facilities)

Nil The site is located in notified industrial

area of GIDC Vapi.

10 Areas containing important, high quality or scarce

resources (ground water resources, surface

resources, forestry, agriculture, fisheries, tourism,

tourism, minerals)

Yes

The project shall not use any ground

water.

The nearest surface resource is river

Damanganga where the treated effluent

conforming GPCB standard, from CETP is

discharged.

The project being in notified industrial

area does not affect agricultural land.

Daman Port is 12 km which is having

fisheries and tourism activities.

11 Areas already subjected to pollution or

environmental damage. (those where existing legal

environmental standards are exceeded)

Nil Site is located in Notified Industrial Area

of GIDC Vapi.

12

Areas susceptible to natural hazard which could

cause the project to present environmental problems

(earthquakes, subsidence, landslides, erosion,

flooding or extreme or adverse climatic conditions)

Nil

The area falls under seismic zone III

which is non earthquake prone area.

The area is plain terrain with sandy loam

soil.

There is no heavy rain in the area and it is

away from coastal area. So erosion of

land is very little.

The area has no history of flooding in

GIDC Vapi area.

The climate of area is moderate. There is

no history of cloud burst.

ANNEXURE: 2

LIST OF PRODUCTS AT EXISTING & PROPOSED SCENERIO WITH

MONTHLY CAPACITY

Sr. No. Product Existing Proposed Total After

Expansion

1 Chlorinated Paraffin wax 250 1500 1750

2 Sulpha Chlorinated

Paraffin wax

0 500 500

3 30% HCl from CPW 452.75 2716.5 3169.25

4 30% HCl from SCPW 0 644.0 644.0

ANNEXURE: 3

LIST OF RAW MATERIALS CONSUMPTION PER TONNE & PER MONTH OF

PRODUCT AFTER PROPOSED EXPANSION

Sr. No. Raw Materials Quantity in MT

Tone Per tone Tone per month

[A] For Chlorinated Paraffin Wax

1.0 Heavy Normal Paraffin/Paraffin

wax

0.48309 845.40

2.0 Chlorine gas 1.063 1859.9

3.0 Hydrated lime for tail scrubber 0.004 7.0

[B] For Sulpha Chlorinated Paraffin

Wax

1.0 HNP/Paraffin wax 0.650 325.0

2.0 Chlorine gas 0.650 325.0

3.0 SO2 Gas 0.1 50.0

4.0 Hydrated lime for tail scrubber 0.004 2.0

ANNEXURE: 3

DETAILS OF SAFE STORAGE & HANDLING OF HAZARDOUS CHEMICAL

No. Name of Finish Products

Quantity stored (MT) Place of Storage Standard operating

Pressure & temperature

Possible Type of Hazards

Control Measures Provided

Max. Actual

1 Heavy normal paraffin/Paraffin

wax

20 10 MS Storage tank Normal at ambient Repeated contact may cause

irritation

Avoid inhalation, wash with water

2 Chlorine gas 10 5 MS cylinders Stable under normal condition, non combustable

Poison gas, corrosive,

irritation of eyes & mucous

membranes

Avoid inhalation of vapour, cooled water sprayer & Provided

PPEs

3 Sulphur dioxide gas 10 5 Cylinders Stable at normal condition

Non- corrosive when dry. Toxic-corrosive at high concentration are

fatal

Safety glasses or face shield; rubber gloves. Suitable ventilation

4 Hydro chloric acid 200 100 Storage tank Stable. Avoid heat, flames

Extremely corrosive.

Inhalation of vapour can cause

serious injury. Ingestion may be fatal. Liquid can cause severe

damage to skin and eyes

Safety glasses or face mask, gloves. Effective

ventilation

ANNEXURE:2 A

MANUFACTURING PROCESS IN BRIEF

1. CHLORINATED PARRAFIN WAX:

Heavy normal paraffin wax or paraffin wax as the case may heated/melted in

heating tank. About 80-85oC, the mass is charged in a lead lined chlorinator.

Chlorine from toner is passed in chlorinator till required % of concentration is

achieved. This is checked by specific gravity of the materials. After completion of

chlorination, the mass is discharged in another lead lined vessel, where air is passed

to get rid of traces of HCl & Cl2. This is an aeration process.

While the chlorination is in process, HCl gas & traces of unreacted chlorine is

librated, which is scrubbed in water to get HCl as 27- 30% & excess HCl & Cl2 gas

further scrubbed in alkali scrubber.

After aeration is over, the chlorinated paraffin wax is transferred to storage tank as

final product.

2. SULPHA CHLORINATED PARAFIN WAX:

Heavy normal paraffin wax or paraffin wax as the case may heated/melted in

heating tank. About 80-85 0C, the mass is charged in a lead lined chlorinator.

Chlorine & sulphur dioxide gas from toner/cylinder is passed in chlorinator till

required % of concentration is achieved. This is checked by specific gravity of the

materials. After completion of chlorination, the mass is discharged in another lead

lined vessel, where air is passed to get rid of traces of HCl & Cl2. This is an

aeration process.

While the chlorination is in process, HCl gas & traces of unreacted chlorine is

librated, which is scrubbed in water to get HCl as 27- 30% & excess HCl & Cl2 gas

further scrubbed in alkali scrubber.

After aeration is over, the sulpha chlorinated paraffin wax is transferred to storage

tank as final product.

ANNEXURE:8

WATER CONSUMPTION & EFFLUENT GENERATION IN M3/DAY AT

EXISTING & AFTER PROPOSED EXPANSION

Sr.

No.

Particulars Water Consumption Effluent Generation

Existing After

expansion

Existing After

expansion

1 Domestic 1.0 2.0 1.0 2.0

2 Processing

(Main Scrubber)

13.0 89.0 4.0 0

3 Boiler 1.0 12.92 0 1.5

4 Cooling 1.0 1.5 0 0.5

5 Product Washing 0 0 0 0

6 Floor/container

washing

1.0 2.0 1.0 2.0

Tail scrubber 1.0 3.0 1.0 3.0

7 Gardening 0 0.5 0 0

8 Total 18.0 110.92 7.0 9.0

Total Industrial 17.0 108.42 6.0 7.0

Note:

• There is no use of water in the process. Water is used for scrubbing of excess

chlorine to convert hydro chloric acid.

• Boiler condensate is recycled. Boiler blow down comes out as effluent.

• Floor washing/container washing comes out as effluent.

ANNEXURE: 9

CHARACTERISTICS OF EFFLUENT

• Characteristics of Untreated Effluent:

No Effluent

parameters

Domestic Tail

scrubber

Boiler

+

cooling

Equip +

floor +

cont. wash

Combined

Industrial

Effluent

1 pH 6.8 8.7 8.1 6.5 8.3

2 Color 80 150 60 100 275

3 TDS 800 4300 2400 2100 3850

4 S/S 255 564 121 456 306

5 Oil/grease 12.5 11.2 13.6 14.8 9.78

6 BOD - 32 10 150 80

7 COD - 256 124 603 440

8 Ammonical

nitrogen

25 ND 8 ND 9

9 Phenolic

compound

ND ND ND ND ND

Chloride 120 1800 560 510 1600

Sulphate 180 125 240 180 280

10 Hydraulic

load, lit/day

2000 3000 2000 2000 7000

• Characteristic of Treated Effluent:

No. Parameter Results

1. pH 7.0

2. Colour 60 unit

3. S/S 56 mg/l

4 BOD 20-30 mgl

4. COD 200-250 mg/l

5 Ammonical nitrogen 10 mgl

• Mode of Disposal of Treated Effluent:

GIDC Vapi Effluent Drainage Line for further treatment in the CETP, for ultimate

disposal into tidal zone of river Damanganga.

ANNEXURE: 10

DETAILS OF EFFLUENT TREATMENT PLANT

Average hydraulic load m3/day : 7

Design hydraulic load, m3/day : 10

Average BOD, mgl : 80

Average COD, mgl : 440

No Name of the unit Dimensions

in meters

Capacity

in m3

MOC Detention time in hrs Adequacy

Reqd Prov.

1 Oil/grease trap 1x1.2x1.2 1.0 RCC 10 mts 3 hrs Adequate

2 Collection Tank 2 x 2.5 x 2.5 10 RCC 24 hrs 33 hrs Adequate

3 Neutralization

Tank

1.2 dia x 2.4 2.7 RCC 1 hr 9 hrs Adequate

4 Dil. Acid dosing

tank

- 200 lits HDPE - - Adequate

5 Flocculator 0.8 dia x 1.25 0.6 RCC 15 mt 2 hrs Adequate

6 Primary Lamella

Clarifier

1.25 x 1.25 x

2.5

3 MS/

epoxy

2 hr 3.6 Adequate

7 PE tank 0.5 HDPE Adequate

8 Sludge Drying

Bed

5 x 5 x1.2 25 Brick Adequate

9 Holding tank 2 m3 HDPE Adequate

10 Filter pump 1.0 m3/hr CI Adequate

11 Sand filter 0.6 dia x 1.2 3.5 MS 3.2

m3/m2/hr

4.2

m3/m2

/hr

Adequate

12 Act. Carbon filter 0.6 dia x 1.2 3.5 MS 3.2

m3/m2/hr

4.2

m3/m2

/hr

Adequate

ANNEXURE:5

DETAILS OF AIR POLLUTION CONTROL MEASURES AT EXISTING &

PROPOSED SECENERIO

[1] Flue Gas Emission:

Sr.

No.

Particulars Existing Proposed After

expansion

Remarks

1 Capacity of steam

boiler

400 kgs/hr 1000 kgs/hr 1000 kgs/hr

400 kgs/hr will be

discontinued

2 Fuel consumption LDO: 5

kl/M

Coal: 30

TPM

Coal: 30 TPM -

3 Height of Chimney

with SMF

11 meter 15 meters 15 meters

chimney

Multi cyclone

separator will be

provided

4 Flue gas emission PM: <150

SOx: < 100

NOX :< 50

PM: <150

SOx: < 100

NOX: < 50

PM: <150

SOx: < 100

NOX :< 50

5 D G Set 0 125 KVA 125 KVA Standby

6 Fuel (HSD) 0 8 lits/hr, 8 lits/hr,

7 Chimney with SMF 0 11 meters 11 meters

8 Flue gas emission PM: <150

SOx: < 100

NOX :< 50

PM: <150

SOx: < 100

NOX: < 50

PM: <150

SOx: < 100

NOX :< 50

[2] Process Gas Emission:

Sr.

No.

Particulars Existing Proposed After expansion

1 Stack attached

to chlorinator

Graphite/FRP/HDPE

water scrubber

followed by alkali

scrubber

Graphite/FRP/HDPE

water scrubber

followed by alkali

scrubber 3 nos.

Graphite/FRP/HDPE

water scrubber

followed by alkali

scrubber 6 nos.

2 Chimney

provided

19 meters x 2 nos 19 meters x 1 nos 19 meters x 3 nos

3 Process gas

emission

HCl: < 10 mg/nm3

Cl2: < 5 mg/Nm3

HCl: < 10 mg/nm3

Cl2: < 5 mg/Nm3

HCl: < 10 mg/nm3

Cl2: < 5 mg/Nm3

DETAILS OF MULTI CYCLONE SEPARATOR FOR COAL FIRED BOILER

SR.

NO.

PARTICULARS BOILER

1 Capacity 1000 kgs/hr

2 Fuel Used Coal

3 Fuel Consumption 1 MT/day

4 Calorific Value 4200 kcal/kg

5 Inlet to dust collector 250 oC

6 Stack Temperature 160 oC

7 Diameter of chimney 800 mm

8 Flue gas Value 10500 m3/hr

9 I D Fan 10900 cfm

10 Efficiency 65 %

11 Stack height 30 meters

12 APC Multi Cyclone

Separator

13 Overall dimensions 1.2m x 1.2 m x 2.0 m

14 No. of clones 9

15 Size of clone 125 mm

ANNEXURE:4

DETAILS OF HAZARDOUS WASTE GENERATION, STORAGE & DISPOSAL

AFTER PROPOSED EXPANSION

No Type of

waste

Category Quantity per year Storage

area in

m2

Disposal

Existing Proposed Total

1 ETP

waste, MT

34.3 3.6 1.0 4.6 10 TSDF, Vapi

2 Spent oil,

kgs

5.1 24 6 30 2 Sold to

Registered

recyclers

3 Discarded

containers,

nos.

33.3 80 100 180 10 Sold to

authorized

recycler

4 Lime

sludge

from tail

(wet)

scrubber

,MT

36.1 1.92 11.28 13.20 10 TSDF, Vapi

Note:

• Memebrship of TSDF of Vapi Waste and Effluent Management Co Ltd

obtained for disposal of waste.

• Designated storage area provided as per the category of the waste with

leachate collection and disposal to ETP.

ANNEXURE:6

EXPECTED NOISE LEVEL

Sr.

NO.

Source Location Noise Level dB(A) Measures

taken

Day

Time

Night

time

1 Pumps Near ETP 68.0 67.2 Regular

maintenance

2 D.G Set Inside D.G set room 68.2 62.4 Acoustic

enclosure

3 Boiler, Blower In boiler house 73.8 75.3 Separate room

& regular

maintenance

4 Vehicles &

other

Out side factory

premises

60.2 58.2 -

5 Process

machineries

Inside production

plant

70.3 69.2 Regular

maintenance

Note:

• Earplugs provided to the D.G set operators. Regular maintenance of blowers,

pumps are carried out. Closed room & acoustic enclosure for D.G set is provided.

LIST OF DIRECTORS WITH ADDRESS

Sr. No. Name Address

1 Mr. Shashikant N Thakkar A-506, Bhaveshwar Plaza, Opp:

Shreyas Plaza, LBS marg, Ghatkopar

(West) Mumbai 4000086

2 Mr. Amrish K Thakkar A-506, Bhaveshwar Plaza, Opp:



3 Mr. Hiren S Thakkar A-506, Bhaveshwar Plaza, Opp:



4 Mr. Vishal S Thakkar A-506, Bhaveshwar Plaza, Opp:



5 Mr. Kishore N Thakkar A-506, Bhaveshwar Plaza, Opp:



6 Mr. Zubin K Thakkar A-506, Bhaveshwar Plaza, Opp:



DETAILS OF SCRUBBING SYSTEM

Sr. No. Particulars Details

1.0 Size of primary Absorber 2ø x 5 m ht 1.1 MOC MS powder coated body with Graphite

tubes

1.2 No. of tubes 85

2.0 Size of secondary Absorber 1ø x 4 m ht 2.1 MOC Graphite tubes FRP body

2.2 No. of tubes 25

3.0 Size of Tail scrubber 1ø x 4 m ht 3.1 MOC PP/FRP

3.2 Packing 2” intalax saddles

4.3 Packing height 2 m 5.0 Size of alkali scrubber 1ø x 4 m ht 5.1 MOC PP/FRP

5.2 Packing 2” intalax saddles

5.3 Packing height 2 m 6.0 Water circulation tank PP/FRP, 5000 lit

7.0 Blower 5 HP

8.0 Height of vent 11 meters

date: 08.02.2009 ‘paryavaran bhavan’...appendix i form 1 (i) basic information name of the...

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