datasheet easy roof model “d 3” mono-frame 1676*1001 …

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For : Residential, Commercial, Public building, Agricultural and Industrial roofs

Version 1.2 dated 10/10/12

System EASY ROOF is assured provided that the modules have approvals IEC 61215 and IEC 61730

DATASHEET EASY ROOF

Model “d-3” MONO-FRAME 1676*1001 type - PORTRAIT

Note applicable to the frames whose marking is “d-3”

1

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Synopsis

Standard model “d-3” 1676*1001 Portrait 2

1. Nomenclature ………………………………………………………………………………………..…………………………………………….3

1.1. Parts provided in kit …………………………………………………………….……………..……………………………………………..3

1.2. Optional Parts ………………………………………………………….…………….…………………………………………..……………..3

1.3. Presentation of the parts of the kit Easy-Roof ………………………….………….…………………………………………….4

1.4. Presentation of the principle of assembly ……………………………….…………………………………………………………5

2. Glossary …………………………………………………………………………………………….…………………………………………………5

3. Under lay film ……………………..……………………………………………………………………………………………………………….5

4. Illustration of the possible combinations assemblies …………………………………………………………………………….6

4.1. Possibility of module’s shift in the slope direction of crawling …………………………………………………………...7

5. Preparation of the fasteners …………………………………………………………………………………………………………………8

6. Dimension of the photovoltaic field ………………………………………………………………………………………….……..9-10

6.1. Dimension of the zone of tiles to be removed ………………………………………………….………………….…………..10

7. Technical standard of the installation and Dimensioning of the Easy-Roof support ……………………….11-12

8. Principle of grounding ………………………………………………………………………………………………………………………..13

9. Assembly of instruction of the system Easy-Roof ………………………………………………………………………………..14

9.1. Field PV centered on rake direction.

9.1.1. Removal of the tiles …………………………………………………….………………………………………………..……..15

9.1.2. Positioning of the reference board ….……………………………………………………………………………..15-16

Installation of the skirt’s board ……………………………………………………………………………………….15-16

9.2. Installation of the batter for the PV field

9.2.1. Installation of the battens for assembly with 6 mounting brackets ……………………………………..17

9.2.2. Installation of the battens for assembly with 4 mounting brackets …………………………………18-19

9.2.3. Installation the leaning battens …………..……………………………………………………………………………..20

9.2.4. Skirt installation …………..……………………………………………………….…………………………………………….21

9.3. Field PV positioned at the eave

9.3.1. Removal of the tiles …………………………………..………………………………………………………………….……..22

9.3.2. Positioning of the reference board ……………………………………………….……………………………………..22

9.3.3. Installation of the battens ……………………………………………………………………………………………………23

9.3.4. Positioning of the field to the eave ………………………………..…………………………………………………….23

9.3.5. Installation of the bottom metal sheet ………………………………………………………………..…….24-25-26

9.4. Installation of under lay film ………………………………………………………..…………………………………………………27

9.5. Installation of the system Easy-roof ……………………………………………………………………………………………….27

9.5.1. Installation and fixing of the frames and middle brackets……………………………....28-29-30-31-32

9.5.2. Installation and fixing of the left flashings …………………………………………………………….………..33-34

9.5.3. Installation and fixing of the right flashings …………………………………………………………………….35-36

9.5.4. Installation and fixing of the end brackets ……………………………………..…………………………………….36

9.5.5. Installation and fixing of the top flashings……… …………………………………………….……………………..37

9.6. Installation of the Photovoltaic modules ………………………………………………………………………………………..38

9.7. Grounding …………………………………………………………………………………………………………………………………………39

10. Appendix

10.1. Position specific of the reference board for field PV on eave ………………………………………………………….41

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Assembly guide for in roof mounting system Easy-Roof IRFTS

Standard model “d-3” 1676*1001 Portrait

(1) Dimensions of this batten intended for the support panel can vary according to the design of the frame and the geographical zone of the building site, see the chart p. 11 and 12.

3

Number Designation Item code

1 Frame panel P001D000V30

2 Left flashing P005HD00V02

3 Right flashing P006HD00V02

4 Top flashing P007D000V02

5 Double fixing clamp A002V02

6 Simple fixing clamp A001V02

7 Double bracket A004V02

8 Simple bracket A003V02

9 Stainless steel rounded end screw 6x40 V003V02

10 Stainless steel hexagon screw 5x35 V001V02

11 Stainless steel square nut M5 V002V02

12 Top left flashing (L mounting) P009D000V02

13 Top central flashing (H mounting) P011D000V02

14 Top right flashing ( L mounting) P010D000V02

15 Middle fixing clamp black A002V02N

16 End fixing clamp black A001V02N

17 End bracket black A003V02N

Parts provided in the kit

Optional parts

Number Designation

a Counter sunk head screw six lobes 5x60 stainless-steel(wood)

b Counter sunk head screw six lobes 5x30 stainless-steel(wood)

c skirt

d Batten 100x27 (1)

e Batten 40x13,5

f Batten 60x18

g Batten 180x18 (skirt)

Parts not provided in the kit

1)

1.1)

1.2)

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1

Parts representation

2 3

5 6

7 8

4

12 13 14

4

17 16 15

1.3)

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(Burst View) Glossary

Marking of

moulded parts -

capital letters

Definition

Marking of

moulded parts -

small letters

Assembli

ngDefinition

d-3 frame a-2 Portrait size frame 1580 x 808

A-D Right flashing c Portrait size frame 1351 x 1001

A-G Left flashing d-3 Portrait size frame 1676 x 1001

A-H Top flashing f-2 Landscape size frame 1580 x 808

A-H-D Top right flashing e-2 Landscape size frame 1676 x 1001

A-H-G Top left flashing h Portrait size frame 1651 x 986

A-H-C Top central flashing


Film under the roof

From a 40 degrees slope, we require the use of a film under the roof before fixing the Easy roof integration system . This under roof film must comply with regulations. Under 40 degrees please refer to roofing

regulations.

3 lateral flashings by frame height

5

1.4)

2)

3)

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Use of differents flashings according to the configuration of the photovoltaic field

Multiple combination for the clearing of roof windows or chimney

Roof

window

AH AH

AHC

FRAME

FRAME

AHD AHG

AD

AG

AD

AG

FRAME

AD

AD

FRAME

Chim

ney

AD

AHD

AD

AH

FRAME

FRAME

FRAME FRAME FRAME

FRAME FRAME

FRAME

AH

AG

AG

AG

AG

FRAME

FRAME FRAME FRAME FRAME

FRAME

FRAME FRAME

FRAME

FRAME

FRAME FRAME

FRAME FRAME FRAME

AH AH

AG

AG

AD

AD

AG

AHG

AD

AHD

X column

1 line


A-H-D

A-H-C

A-H-G

6

(3 Flashings)

(3 Flashings)

4)

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Possible shift of the panels in the vertical direction

Shift with constant step

variable shift

X

2/3

1/3

Support batten 100 x 27 End clamp

and bracket

middle clamp and

bracket

frame


4.1)

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Parts to be prepared before assembly of the kit

Preparation of the fixing parts

Prepare the middle clamp (5) with the screws M5*35 TBHC (10) and square nuts (11).

Prepare the end clamp (6) with the screws M5*35

TBHC (10) and square nuts (11).

Prepare each end bracket (8) with a screw M5*35 TBHC (10).


5)

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12.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Cote X 1046 2067 3088 4109 5130 6151 7172 8193 9214 10235 11256 12277 13298 14319 15340 16361

Module number in length

Cote Y1 1850

2 3530

3 5210

4 6890

5 8570

6 10250

7 11930

Module

number in

height


Ex: (1021 X 6) + (2 X 12.5) = 6151 Ex: (1021 X 12) + (2 X 12.5) = 12277

Ex: (1680 X 3) + 170 = 5210

1021 1021 12.5 12.5

180 172

Dimension of the photovoltaic field (Visible Part of the installation)

9

Dimension Y

Dimension X

6)

Dimension Y

Dimension X Width of the field (mm) (1021*Nbx)+(2x12,5)

Dimension of the photovoltaic field

Nby number of modules in the rake direction

Nbx number of modules perpendicular to the rake

Height of the field (mm) (1680*Nby)+170

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Position of the field on the roof

Positioning of the photovoltaic field

Dimension A > Dimension X (for the value X to see page 9)

Dimension A must be positioned with the lower of the tiles.

40 mm MAXIMUM

40 mm MAXIMUM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Cote L 1398 2419 3440 4461 5482 6503 7524 8545 9566 10587 11608 12629 13650 14671 15692 16713

Module number in length

Cote H 1 1998

2 3678

3 5358

4 7038

5 8718

6 10398

7 12078

Module

number in

height


Ex:(1021 X 3) + (2 X 12.5) + 172+180 = 3440 Ex: (1021 X 12) + (2 X 12.5) + 172+180= 12629

Ex: (1680 X 3) + 318= 5358

Dimension of the Easy-Roof system

10

Dimension H

Dimension L

The length of the batten d* is equal to the dimension L + a sufficient length on each side to lean on the rafter

exterior to the frame.

* Reference nomenclature

6.1)

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The selection and the dimensioning of the battens supporting the EASY-ROOF system are made according to the type of roof structure intended to receive the in roof mounting system. The in roof mounting system is compatible with roofs with a slope from 10 to 50 °. Define using the chart below the dimension of the battens you can use for the assembly. The number of fixings points by PV modules can vary from 4 or 6 according to the batten which will have been selected for the implementation of PV field. The values of the chart below apply only for the geographical zones from 1 to 4 of the regulation snows and wind (NV65

– Eurocode 1) and for an altitude lower than 900m. For zone 5 a technical study and of feasibility will have to be made

on a case-by-case basis.

It is imperative to respect these instructions of dimensioning.

Technical standard

11

EASY ROOF format “d-3”: Document ETN V1

Wood structure (truss or rafters) center distance ≤ 600mmThickness of the battens tiles : 15 (1) 15 (2) 22 25-27 40

Dimension of the support batten : 200minix15 250minix15 180minix22 120minix27 100minix40

Type of assembly : 4 brackets 6 brackets 4 brackets 4 brackets 4 brackets

N°brackets End A003V02 A003V02 A003V02 A003V02 A003V02

Middle A004V02 A004V02 A004V02 A004V02 A004V02

Nb Screw/Fix. Batten 2 2 2 2 2

counter sunk head screw s ix lobes s ta inless -s teel 5x60/32 5x60/32 5x60/32 5x60/32 5x60/32

(Tightening of the clamp screws TBHc M5: 2,4Nm)

Wood structure (truss or rafters) center distance 600 mm ≤ & ≤ 900mmThickness of the battens tiles : 22 (3) 27 40

Dimension of the support batten : 200minix22 200minix27 100minix40

Type of assembly : 6 brackets 4 brackets 4 brackets

N°brackets End A003V02 A003V02 A003V02

Middle A004V02 A004V02 A004V02

Nb Screw/Fix. Batten 2 2 2

counter sunk head screw s ix lobes s ta inless -s teel 5x60/32 5x60/32 5x70/32


Metal truss 1500 mm (Height angle iron 40 mm)Angle iron thickness: 40 40

Dimension of the support batten : 130minix40 100minix40

Type of assembly: 4 brackets 6 brackets

N°brackets End A003V02 A003V02

Middle A004V02 A004V02

Nb Screw/Fix. Batten 2 2

wingteks 6,3x70 (ref. Etanco 288.883 or 288.889)


(1) On floor boarding thickness 15 mm

(2) Without floor boarding

(3) Not often with 900mm center distance

(4) ± 3mm

Type of roof structure and dimensionings of the batten for the system Easy Roof

7)

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Technical standard

12

Wood structure (Floor boarding in the rake direction on purlin with center distance 1500)

CAUTION: Support batten in the direction of rake

Thickness of the battens tiles: 15 15 22 25-27 40

Thickness of the boarding 18 (4) 18 (4) 18 (4) 18 (4) 18 (4)

Dimension of the support batten : 200minix15 130minix15 130minix22 110minix27 100minix40

Type of assembly: 4 brackets 6 brackets 4 brackets 4 brackets 4 brackets

N°bracket End A003V02 A003V02 A003V02 A003V02 A003V02

Middle A004V02 A004V02 A004V02 A004V02 A004V02

Nb Screw/Fix. Batten 3 3 3 3 3

counter sunk head screw s ix lobes s ta inless -s teel 5x60/32 5x60/32 5x60/32 5x60/32 5x60/32


Wood or metal structure (support batten on purlin with center distance 1500 mm)CAUTION: Support batten in the direction of rake

Dimension of the support batten : 220minix30 130minix40

Type of assembly: 6 brackets 6 brackets

N°bracket End A003V02 A003V02

Middle A004V02 A004V02

Nb Screw/Fix. Batten 3 3

counter sunk head screw s ix lobes s ta inless -s teel 5x60/32 5x70/32

Metal: wingteks 6,3x70 (ref. Etanco 288.883 or 288.889)


Assembly in edge of roof (rake) “D”:We impose an assembly in 6 brackets per module on the panels close to the rake

Type of assembly: 6 brackets

N°bracket End A003V02

Middle A004V02

Assembly in seaside (Band of the 3 kms) “D”:We impose an assembly in 6 brackets by panel on the full PV fieldUnder lay film is obligatory

Under lay film will be posed from the bottom of the field to the ridge if high profile tiles.

Under lay film will be posed from the bottom of the field to the top flashing if:

The high profile tiles are glued to the ridge

Flat tiles

Screws and nuts used for the screwing of the brackets and the flashings: material stainless A2

For the configurations of roofs not listed above, a technical study will have to be made on a case-by-case basis.

(1) On floor boarding thickness 15 mm

(2) Without floor boarding

(3) Not often with 900mm center distance

(4) ± 3mm

7)

These values are given as an indication. Refer to local Building Code.

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To carry out earthing, several solutions are possible: a) To connect the ground wire directly to the PV module. b) To connect the ground wire on a middle bracket (5) for two PV modules.


The link between PV module and the bracket connected to the ground will be made via the

fixing clamp. (see the implementation page 39

of this document)

fixing clamp

It is possible to carry out the connection between PV module and the middle bracket (5)

connected to the ground via a claw. (see the

implementation of the manufacturer)

Grounding of PV modules 8)

Claw on PV module

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Instruction of assembly of the Easy-Roof system


9)


14

(Left side of PV field) (Right side of PV field)

The length “L” of the battenss (d)* to be implemented must imperatively make all the width of PV field

implemented. For the value “L” to see the chart page 10 of this document.

If needed, add to this dimension “L” a sufficient length on each side of PV field so that the ends of the batten lean on the floor on the rafter exterior to the frame.

L

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9.1.1)

Remove the tiles of the photovoltaic field, dimensions L X H (for L and H to see page 10)

1°) To set up the first support batten of reference d*. To position the batten to 430 mm minimum

compared to the top of the first tile in bottom of PV field. To screw the batten follow the recommendations page 11 and 12 to know the type and the number of screws to be set up by crossing of support. 2°) Set up the flooring of the skirt at 30 mm MAXIMUM at the top of the first tiles batten in bottom of

PV field. Use the wood of 40 X 13.5 (E) *, 60 X 18 (F), and 180 X 18 (G).

IMPORTANT: In any case the flooring of the skirt should not exceed the top of the tile. It will have to be

sufficiently low not to raise the end of the Easy-Roof frame in bottom of PV field (see explanation next page). Screw with screws stainless 5x60 milled head.


9.1.2)


H

L

PV field centered on rake direction This section of the installation manuel relates to only the installations of PV field centered

in the rake direction. For the installations on the eave go directly on page 22 of this

document

15

batten support of reference (d)*

G

E

F

Lower batten

batten support of reference (d)* 1°) 2°)

Installation of the flooring for the skirt

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9.1.2)


Recommendation for the flooring of the skirt

16

1°) the top of the skirt board (G) * must never exceed the top of the tile.

(side view)

(side view)

2°) Be sure frame lean properly on the support batten (d)*. 3°) The frame’s bottom must not lean on the skirt board. Leave a minimum space for the installation of the skirt.

G

G

D

D


4°) the flooring as well as the skirt will have to be 2 tiles longer on each side of PV field.

g

g

0°

avoid reverse slope

(side view)

(side view)

Top of the batten

Top of the batten

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Installation of the flooring for an assembly with 6 mounting brackets by PV modules

Stage 1: Position and screw the first batten 560 mm of the reference board (installed at the preceding stage). Stage 2: Position and screw the remaining boards to be installed by respecting a distance between centres of

560 mm.

Set up the horizontal flooring for the support of the frames with a number of batten (d)* equal to (3 X no. vertical PV modules) + 1 at the top for the top flashing. To screw the board, follow the recommendations page 11 and 12 to know the type and the number of screws to be used. If the roof has tiles batten, remove the ones being where the support batten will have to be.


9.2.1)


support batten reference

2

2

2

2

Stage 2

Nb X 560 mm

560 mm

2

1 Stage 1

(View without the rafters and tiles battens)

17

(View without the rafters and battens)

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support batten reference

1

2

3

5

Stage 1

Stage 2

Stage 3

Stage 5

560 mm

1120 mm

1120 mm

560 mm

4 Stage 4

Installation of the flooring for an assembly with 4 mounting brackets by PV module

Stage 1: Position and screw the first board 1120 mm of the reference board (installed at the preceding

stage). Stage 2: Position and screw a second board 560 mm of the preceding one. Stage 3: Position and screw a third board 1120 mm of the preceding one. Stage 4: Repeat stages 2 and 3 as many times as necessary for the higher lines of modules.

Stage 5: Position and screw the last board to 560 mm of the preceding one.

Set up the horizontal flooring for the support of the frames with a number of batten (d)* equal to (3 X no. vertical PV modules) + 1 at the top for the top flashing. To screw the board, follow the recommendations page 11 and 12 to know the type and the number of screws to be used. If the roof has tiles batten, remove the ones being where the support batten will have to be.

9.2.2)


18

(View without the rafters and battens)


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On an assembly with 4 mounting brackets by module, it is necessary to add and fix battens on each side of

the PV field, with a thickness and width identical to the support board (d)*. These boards will be used for

the fixing of side Flashings. The battens must pass under the frame, and exceed this one of at least 200 mm MINI outside PV field. For a roof without tiles battens, it is imperatively necessary to add a horizontal batten thickness identical to the battens (d)* by line of frame, centered on the height of each line, over all the width of PV field.


9.2.2)


19

Support board reference

560 mm

Installation of the flooring for an assembly with 4 mounting brackets by PV module


To add battens

To add battens

To add boards

To add boards

560 mm

200 mm MINI

1°) Position and screw a batten to 560 mm of the preceding one in each interval of

1120 mm

2°) If necessary according to the recommendations, position and screw the battens all over the width of PV field leaning against the battens previously posed.

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Installation of leaning battens

To ensure a good support where the frames overlap it is necessary to set up and to fix a horizontal batten every three support boards (d)* for the assemblies with six fixings, every 2 boards for the assembly with 4 fixings. Put those battens all over the width of PV field. Those battens will be the same thickness as the support boards (d)*. Position at 160 ± 10 mm of the lower board. It is imperative to make this operation for all the lines of frame of the PV field.


9.2.3)


20

160 ± 10mm

batten support of reference

160 ± 10mm 3 boards


160 ± 10mm 3 boards


To add battens

To add

battens

160 ± 10mm

160 ± 10mm

Flooring with 6 mounting brackets by PV module

2 boards


2 boards

Flooring with 4 mounting brackets by PV module

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9.2.4) Installation of the skirt Set up the skirt (recommendation mini width 420 mm). Attention not to stick the ends and the

higher edge, in order to be able to flip over the ends. The tiles covering on the flashing will be made according to the tiles model posed on the roof.

Position the top of the skirt to 150 mm MAXIMUM of the reference board (d)*. To make

sure that the tiles are covered with 150 mm MINI.

150 mm MAXIMUM

150 mm MINI

reference support board (d)

21


Make a flip over of 10 to 15 mm on the higher edge of the skirt all over the width

Make a flip over of 10 to 15 mm on the right and left ends of the skirt on all the height


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9.3.1)

Remove the tiles of the photovoltaic field, dimensions L X H (for L and H, see page 10)

Set up the first support board of referenceat 320 mm from the first batten or the eave batten. Screw the batten follow the recommendations page 11 and 12 to know the type and the number of screws to be used


9.3.2)


H

L

support board reference (d)*

PV field positioned at the gutter

22

Installation of the Easy-Roof flooring

This section of the assembly guide relates only to the installations of PV field positionned at the gutter

CAUTION: The low part of PV field (with the gutter) must imperatively be on the same plan as the flooring of the system. In the contrary case the dimension of 320 mm is not applicable any more. It is necessary to move up the PV field in the rake direction. The dimension must be redefined (see annex N°1 page 41).

0°

avoid reverse slope

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9.3.3)


9.3.4)


Positioning of the field to the gutter

23

Set up the other support boards (d) of the Easy-Roof system, refer in the pages from 17 to 20 of this document.

Installation of the Easy-Roof flooring

Position the frame (1) in the rake direction using two screws of Ø 5 placed in the openings indicated and put them leaning against the reference board (d) in the rake direction

Replace the first tile at the left lower corner, position the first frame (1) at a distance of 40 mm MAXIMUM of the edge of the tile

40 mm MAXIMUM

Reference support board (d)*

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Installation of the bottom metal sheet 9.3.5)

The bottom metal sheet must be aligned with the frames on each side of PV field. Position all the frames of the first rank proceeding as indicated page 23. Make a marking at each

end on the wood. Then remove the frames by slightly them pushing up.

Marking

Marking

Cut the batten above the eave250 mm of each marking and remove it so the remaining batten is on

the same level as the reference board. If the eave board is too high, cut it in height over the entire

length of the batten removed previously.

250 mm 250 mm

24

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Installation of the bottom metal sheet of PV field 9.3.5)

To realize the bottom metal sheet, the A1 angle is equal to 90°+ the angle of inclination of the roof. Example: A1 = 90° +30° = 120°

the L1 dimension is defined by the position of the gutter. Define L1 so that the low end of the metal sheet

is at least 20 mm in the gutter. bracket-NOTE: this kind of metal sheet is applicable only for the PV field positionned at the gutter. See

paragraph 9.3.2 page 22.

(cross section) (cross section)

The length of the metal sheet can be variable. If it’s needed to use several metal sheets, those will

have imperatively to overlap of 100 mm MINI.

Metal sheet in transparency

Align the fold of the metal sheet with the

edge of the batten

25

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Installation of the bottom metal sheet of PV field 9.3.5)

Add a batten or a batten under the bottom metal sheet to support this one. This batten will at least make all the width of PV field. The thickness of this batten will be identical to the thickness of the support boards (d)*.

Align the batten with the higher edge of the bottom metal sheet

Bottom metal sheet in transparency

(View of top)

Set up and fasten the bottom metal sheet all over the width of PV field. Fasten only the top part of the bottom metal sheet.

26


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9.4)

9.5)

Installation of the film recuperator of condensation

From a 40 degrees slope, we require the use of a film under the roof before fixing the Easy roof integration system . This under roof film must comply with regulations. Under 40 degrees please refer to roofing regulations.

This section of the assembly guide relates to all the installations of PV field in medium of rake or at the gutter.

Installation of system EASY ROOF

27

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9.5.1) Installation of the EASY ROOF system

28

40 mm MAXIMUM

Position the frame (1) in the rake direction using two screws of Ø 5 placed in the openings indicated and put them leaning against the reference board (d)

Replace the first tile at the left lower corner, position the first frame (1) at a distance of 40 mm MAXIMUM of the edge of the tile

Support board reference (d)*


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29

Check the good alignment of the frames before screwing the brackets

1°) Place and interlock another frame above precedent.

2°) Place and interlock another frame on the right of the first frame, repeat the alignment of the operation page 28

3°) Place the superior middle bracket (7) and screw with screws 6x40 STAINLESS (9).

Do not put the other mounting brackets immediately. This operation will be carried out later.

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30

Check the good alignment of the frames before screwing the brackets

1 °) Place and interlock two other frame above and on the right of precedent.

2°) Place the superior middle bracket (7) and screw with screws 6x40 STAINLESS (9). Do not put the other mounting brackets immediately. This operation will be carried out later.

3°) If grounding is not done by connecting the cable directly to PV module, carry out this connection by

connecting a wire on the middle brackets (7). This way it grounds two PV modules. Connect only one

mounting bracket by PV module. Carry out this connection each second modules for each line of module.

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31

1°) Place and interlock all the other frames.

2°) Place the superior middle bracket (7) and screw with screws 6x40 STAINLESS (9). Do not put the other mounting brackets immediately. This operation will be carried out later.

Each 3 columns check the verticality and the parallelism of the frames by comparing the dimensions D1 and D2

D1 (D1=D2)

D2 (D2=D1)

D1 (D1=D2)

D2 (D2=D1)

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32

1°) Place all the remaining middle brackets (7). Make sure the bracket are centered in the frame’s housing. The brackets must be imperatively horizontal. Screw with screws 6x40 STAINLESS (9). Do not immediately put the end bracket. This operation will be carried out later.

Center the bracket in the vertical direction in the positioning hole (for dilation)

Place all the remaining middle bracket(7) to be posed in this zone. Screw with screws 6x40 STAINLESS (9).

Assembly with 4 brackets support by module Assembly with 6 brackets support by module

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33

1°) raise the frame slightly and place the first left flashing (2) under the frame. Align with the bottom of

the frame.

2°) Put a screw counter sunk head 5x30 stainless (b). Screw moderately.

3°) Put a screw counter sunk head 5x30 stainless (b) centered on the oblong hole. Screw moderately. VERY IMPORTANT, unscrew one turn, that is mandatory for the dilation. 4°) Raise the frame slightly and place the second left flashing (2) under the frame and above the first flashing. 5°) Center the oblong of the higher flashing on the hole of the lower flashing, put a screw counter sunk

head 5x30 stainless (b). VERY IMPORTANT, unscrew one turn, that is mandatory for the dilation.

6°) Put a screw counter sunk head 5x30 stainless (b). Screw

moderately.

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34

7°) Place and fix all remaining left flashings following the preceding instructions 4.5 and 6.

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35

1°) Place the first right flashing (3) over the frame. To align with the bottom of the frame.

2°) Put a screw counter sunk head 5x30 stainless (b). Screw moderately.

3°) Put a screw counter sunk head 5x30 stainless (b) centered on the oblong hole. Screw moderately. VERY IMPORTANT, unscrew one turn, that is mandatory for the dilation. 4°) Place the second right flashing (3) over the frame and above the first flashing. 5°) Center the oblong of the higher flashing on the hole of the lower flashing put a screw counter sunk

head 5x30 stainless (b). VERY IMPORTANT, to unscrew one turn, that is mandatory for the dilation.

6°) Put a screw counter sunk head 5x30 stainless (b). Screw

moderately.

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36

7°) Place and fix all remaining right flashings following the preceding instructions 4.5 and 6.

9.5.4)

Center the bracket in the vertical direction in the positioning hole (for dilation)

Place all the end brackets (8) to be posed in these zones. Screw with screws 6x40 STAINLESS (9).

Assembly with 4 brackets support by module

Assembly with 6 brackets support by module

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37

1°) Place the first top flashing (4) over the frame starting from the right line. Make sure that the top

flashing is well positioned and that it is in abutment against the frame.

2°) Put two screw counter sunk head 5x30 stainless (b). Screw moderately. VERY IMPORTANT, to unscrew

one turn, that is mandatory for the dilation.

Set up two screws counter sunk head 5x30 stainless (b).

Abutment against the frame

3°) Place all remaining top flashing(4) to be posed from right to left by following the preceding instruction 2.

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9.6) Installation of the EASY ROOF system

38

1°) Position the photovoltaic modules. For grounding, see page 39.

3°) Before tightening, raise approximately 3 MINI mm the PV so that it is not any more leaning on its

own weight. VERY IMPORTANT, this play is necessary for dilation.

4)° Fix the photovoltaic modules with the clamps. Use the end clamp (6) on the edge of the field and the

middle clamp (5) for the center, with screws M5*35 TBHC (10) and square nuts (11).

3 mm

2°) Set the height of the screw 3 mm lower than the top of the PV module.

PV module

(end bracket)

3 mm

(end clamp) (middle clamp)

Tightening torque 2.4 Nm

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9.6.1)

39

Put at the ground

If grounding is not done by connecting the cable directly to PV module, carry out the following operations.

1°) Locate the middle bracket connected to the ground during the assembly. (see p. 30)

Length of the clamp

Make scratches here on the PV module

(View with local cut)

Scratch on PV module

Option 1°) Scratch the top of the PV module frame above the brackets connected to the ground. This

ensure connection to the ground via the screws located on clamp.

2°) Make sure then that connection between the PV module and the bracket(5) is less than 2 Ohms.

Option 2°) Place the claw on the back side of the PV module where it will lean so that it is resting against the mounting bracket connected to the ground.

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9.7)

40

Put back the tiles, covering the top flashing up to the point formed by the flashing.

IMPORTANT: For the tiles with high profile, it is imperative to set up a self-adhesive

foam band on the top flashing before replacing the tiles.

Dimension D

For the covering of the side Flashings (2) and (3) it is imperative that the dimension D does not exceed 40 mm.

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0°

0°

> 5°

Appendix 1


Position specific of the reference board for PV field positionned at the gutter

41

“M” to be measured on the roof by observing the following condition

X (mm) = 313 (mm) + M

Reference support board (d)*


Avoid reverse slopes

datasheet easy roof model “d 3” mono-frame 1676*1001 …

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