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www.voestalpine.com

The voestalpine GroupData and FactsGroup Presentation July 2010

2 voestalpine Automotive Division|

Steel Division Special Steel Division Railway Systems Division Profilform Division Automotive Division

voestalpine Locations Five continents 60 countries 335 production and distribution companies


Steel Expertise voestalpine for Solar

Energy Market


Automotive Division Product Portfolio

600 million parts/yearor 2.4 million parts/day


2 blanking lines 60 presses for series production(1,000–25,000 kN)

1 CDP coating line65 welding lines

MIG/MIG brazing/MAG/PLASMAMedium-frequency and resistance welding

8 laser cutting stations4 CNC tube bending machines

10 tube drawing lines

75 cutting lines

13 presses for tube forming

2 laser cutting lines

31 production lines for tube components

(rotational forming, turning, bending)

7 bending-punching-forming lines

1 line for welding-pickling-inspection

1 line for ceramic coating

1 processing station for forging and turning

voestalpine Europlatinen voestalpine Rotec voestalpine Polynorm voestalpine Stamptec

7 laser welding lines

8 press lines (4,000-28,000 kN)

10 Stand-alone presses

1 CDP coating lines

1 press-hardening steel line (phs-ultraform)

49 plastic injection moulding machines

19 plastic presses

Automotive DivisionProduction facilities


Divison Automotive Automotive Customers


Automotive Division Industrial Customers


Automotive Steel Expertise Cold-rolled strip (body in white)

Hot-rolled Strip (Structure)

Electrical Strip (Engines)

Maintenance-free Sliding Elements Compact and standardized

isovac®, isovac® blue

isovac® highperm

Frac

ture

elon

ggat

ion

A 5[%

]

0

10

20

30

40

50

60

200200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400Tensile strength [MPa]

alform960/1100

MP800MP1000

MS

alform® steelsnormalized rolled

DP600

Mild steels

Martensitic steels(MS1200, MS1400)

alform® steelsthermomechanically rolled

Baustähle

alform900

alform700

FB-StähleHR45/HR60

Bildmaterial: Daimler Global Media Site

Multi-phase steels(MP800, MP1000)Fr

actu

reel

ongg

atio

nA 5

[%]

0

10

20

30

40

50

60

200200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400Tensile strength [MPa]

alform960/1100

MP800MP1000

MS

alform® steelsnormalized rolled

DP600

Mild steels

Martensitic steels(MS1200, MS1400)

alform® steelsthermomechanically rolled

Baustähle

alform900

alform700

FB-StähleHR45/HR60

Bildmaterial: Daimler Global Media Site

Multi-phase steels(MP800, MP1000)

Frac

tuur

eel

onga

tion

A80

[%]

0

10

20

30

40

50

60

0 400 600 1000200 800 1200Tensile strength Rm [MPa]

Conventionalhigh-strength steels

(HSS)

High-strength IF steelsBake-hardening steelsCarbon-manganese steelsMicro-alloyed steels

Mild steels

Multi-phase steels(AHSS)

Dual-phase steelsTRIP setelsComplex-phase steels

TRIP

DP

ULC-SteelLC-Steel

HSLA

BH

HSIF

ULC(IF)

LC

CMn

1400

PHS

CP

PHS(TPP)

Frac

tuur

eel

onga

tion

A80

[%]

0

10

20

30

40

50

60

0 400 600 1000200 800 1200Tensile strength Rm [MPa]

Conventionalhigh-strength steels

(HSS)

High-strength IF steelsBake-hardening steelsCarbon-manganese steelsMicro-alloyed steels

Mild steels

Multi-phase steels(AHSS)

Dual-phase steelsTRIP setelsComplex-phase steels

TRIP

DP

ULC-SteelLC-Steel

HSLA

BH

HSIF

ULC(IF)

LC

CMn

1400

PHS

CP

PHS(TPP)

press-hardening steels


Automotive Special Steel Expertise

Tool Steelfor sophisticated toolmaking

1) Plastic mould steels2) Hot-work tool steels3) Cold-work tool steels4) Prototyping and surface design

1) 3)

4)2)

Special Materialsfor injection systems, valves, etc.

1) Inlet and outlet valves2) Injection nozzle for diesel engines3) Exhaust turbocharger shafts4) High-pressure sensors 5) Bucket-type tappets

1)

Injection nozzle body

Stem valve

Coupler module

Piezoelectric actuator2)

4)

5)

3)

Forged and strip products1) Bevel gears/ring gears2) Crankshaft3) high-alloyed narrow steel

(hot- or cold-rolled)

2)

1)

3)

Injection nozzle needle


Automotive Expertise in Profilform Applications

Tubes and sections in strength classes up to 1500 MPa with the most complex cross sections for further processing as follows:

Cars1) Frame, roof and

seam sections for buses

2) Truck side members3) Collision guard

1)

2)

1) Bumpers2) Roof cross member3) Supports, chassis tubes4) Frames, rocker panels

Buses and Commercial Vehicles

1) 2)

3)

4)

3)


Structural Parts

Tube Components

Automotive Expertise Outer Skin Components/Spare Parts

Laserwelded blanks1)

2)for interior door panels, sidemembers, sidewall framesHXT500XD1.25 mm

HX280YD0.8 mm

Laser welding

Outer skin and structural parts of steel and aluminium Spare parts for total modules (doors, engine hoods, etc) Press-hardened parts Plastic parts

4)

1)

1 2

1) Oil pans2) Battery holders3) B pillar reinforcements4) Rear axle reinforcements

1) 2)3)

4)

2)

for airbags, belts, steering and underbody components1) Seatbelt pretensioner tubes2) Forged axle suspension tubes

3)


SUV running board Optimized material at the right place (special steel, plastic, carbon steel)

Automotive Division – R&D Multi-material Expertise

runnig board11.5 kg (1750 x 640 x 60)1.4404 and DX53Dand Z100MB (t=0.8 mm and 3.0 mm)


Solar Energy Projects Solar Thermic

New Designs and conceptsdeveloped

Photovoltaik In-roof part for installation of PV-

modules Mounting Systems

Partly part production + completesystems

Inverters New Designs and concepts

developed Co-engineerd Support Structure for

large PV on ground installations New designs and concepts for ground

installations Componentes for Heating industry

Boilers, etc.

data and facts - nachhaltig wirtschaften · laser welding outer skin and ... inverters new designs...

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