dasco presentation june 2011

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Dasco Engineering 24747 Crenshaw Blvd. Torrance, Ca. 90505 310-326-2277

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Dasco Engineering

24747 Crenshaw Blvd.Torrance, Ca. 90505

310-326-2277

Background

• 45 years supplying machined parts to the aerospace industry.

• Recognized as a leader in machining complex hardware.

• Strong engineering team utilizing state-of-art software and hardware.

• 2010 Boeing Silver Supplier award

Core Business Strategy• Support aerospace manufacturers with highest quality and

delivery performance.

• Industry leader for machining titanium, aluminum and composite structures

• Increase value added product deliveries.

• Achieve and maintain Gold Quality and Delivery rating

• Offer partner/risk sharing relationships.

• Dedicated to Continuous Improvement.

Torrance Facility66,000 sq. ft.

Main facility: machining, sub assembled structures and final source inspection.

Long Beach FacilitiesBuilding #1: 40,000 sq. ft. Multi-spindle rough and finishmachining of hard metals

Building #2: 36,000 sq. ft.Material Storage, Heat Treating, Assembly

Total 142,000 sq. ft.

FacilitiesFacilities

Torrance Facility – 66,000 square feet

Long Beach Facilites – 76,000 square feet

FacilitiesFacilities

Manufacturing Equipment

Torrance Main Facility

Recent Machine Acquisition

SNK CMV-150 5-Axis with 59” x 59” pallets

Vertical Machining

Horizontal Machining

• Makino MC1210, 50-taper, pallet changer, 99 tools, 36” sq. pallets, 49” x 39.5” x 31.5” work envelope, 6,600 lb. pallet load.

• Nigata 4-Axis HN100B, 50-taper, pallet changer, 60 tools, 49” sq. pallets, 78” x 55” x 40” work envelope, 6,600 pallet load.

Multi-Spindle Machining

(17) Multi-Spindle Gantries and CNC Profilers

Multi-Spindle Machining(5) Cincinnati 5-axis, 3-spindle Gantries with 75-HP high torque spindles

Dasco Long Beach

Three (3) Wilson 3-Spindle, 3-Axis Machines, one (1) Wilson 6- Spindle, and an additional 6-Spindle Wilson acquired Nov. 2010 to be installed 1st quarter 2011.

Dasco Long Beach

Two identical Cincinnati 3-Spindle Gantries undergoing full upgrade and rebuild in Long Beach.

Hinge Manufacturing

Hinge machining and drilling upto (20) feet in length

Assembly Shop

Full capabilities for riveting, liquid shimming, metal bonding, hardware installation, bushing and bearing installation, and maintaining critical tolerances on flight critical components.

Manufactured Products

Titanium wing spars (F-22)

Titanium wing attach fitting (F-22)

Titanium Frames (F-22)

Manufactured Products cont.

Sample of products manufactured include: Engine Mounts, stringers,cords and machined frames

Assembled Products

Main landing gear structure (787)Sheet metal assemblies (F-5 Leading Edge Extension and Space Station Debris Shield)

Assembled aircraft hinges (F-15 Flap and Aileron)

Assembled ProductsReverse engineered cabin door gearbox

Engine Access Panel (F-22)

ACFC Inlet Duct – carbon fiber/aluminum assembly (F-22)

Upper Cabin Door Assembly for Eclipse 500

Assembled Products

Aircraft Hinges

6-Axis CNC Tool Grinding

•State-of-the-art CNC equipment.

•Design and Manufacture of high- precision carbide cutting tools.

•Advanced tool design software.

•Development and test of advanced geometry tools.

•Highly accurate/repeatable tool regrinding.

CNC Programming

• CATIA V5• NCL 502, Version 9.6 CAD/CAM System• Vericut 6.1 Tool Path Verification• Postworks, 6-Axis Post-Processor

Quality System

• ISO9001/2000 - AS9100B – third party certified.• (2) Mitutoyo “Bright 1230” 5-Axis CMM,

118” x 48” x 40” work envelope• Mitutoyo “Bright 916” 5-Axis CMM,

80” x 36” x 36” work envelope.

Management Systems

• “JobBOSS” manufacturing management software system in use since 1998 – provides real-time data capture via barcode.

° Quote Processing° Order Processing° Material Control° Shop Floor Control° Labor Reporting° Cost Analysis° Shipping° Accounting

“With over 4,300 installations worldwide, JobBOSS is the established leader in shop management for the machine shops.”

“JobBOSS” data exported to Excel reports for operations management

MASTER MONTHLY SHIP PLANStatus: 1=On Time, 2=Schedule Concern, 3= Late

JOB NO. CUSTOMER P/N DESCRIPTION PM COMMENTS QTY DATE QTY DATE QTY DATE QTYS2467 BAC MIL-WA 5-96763-19 HINGE ASSY JFK SEAN - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTEDS2468 BAC MIL-WA 5-96763-20 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTEDS2469 BAC MIL-WA 5-96763-23 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED1673 BAC MIL-WA 5HF75308-105 SUPPORT FITTING JFK X X X 1 TMG 2 3/18 21883 BAC MIL-WA 5HF75712-105 AFT FRAME JK STAGED FOR CNC 6/5/021883-NRE BAC MIL-WA 5HF75712-105 S/UP JK1884 BAC MIL-WA 5HF75712-107 AFT FRAME JK NEED PROGRAM 2 3/22 21884-NRE BAC MIL-WA 5HF75712-107 NRE JK1727 BAC MIL-WA 5HW82316-101 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/031725 BAC MIL-WA 5HW82316-101 STRUT SUPPORT JK X X X 1 CNC - FADAL(2) PCS STOCK1726 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADAL(2) PCS. STOCK 5 4/71728 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DEL'Y 04/01/031873 BAC MIL-WA 5HW82492-103 SPLICE JK1682 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/151379 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING1874 BAC MIL-WA 5HW82492-104 SPLICE JK1683 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/151380 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING1875 BAC MIL-WA 5HW82492-105 SPLICE JK1684 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/151381 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X X 1 STOCK THRU SEPT.1382 BAC MIL-WA 5HW82492-106 SPLICE JFK X X X X 1 STOCK THRU SEPT.1876 BAC MIL-WA 5HW82492-106 SPLICE JK

LATE

NC

PR

OG

.

TOO

LIN

G

PRO

D. R

EL

STA

TUS

PLA

NN

ING

MAR MAAPR

5/24

6/14

5/31

6/12

7/22 6/3

6/5

6/14 7/2

7/2

6/18 7/9

7/12

7/16 8/8

8/12 8/6

8/26

9/25 9/4

10/2

1704

1706

1711

1749

1751

1755

1757

1761

1763

1764

1758

1743

1766

1745

1760

1753

1746

1748

1855

1842

1844

KURAKI 05 9130

9130

9430

9430

9430

9230

9230

9330

9330

9330

9230

9130

9330

9130

9230

9430

9130

9130

9330

9430

9430

SNK 3-SPIND. #1 11

CIN. 5-AXIS 04

SNK 5-AXIS #1

SNK 5-AXIS #2

SNK 3-SPIND. #2

2677-102 / 1321J

9/286/16

2675-102 / 1689B

2679-104 / 1323J

2685-103 / 1696B

6/28 7/306/30

7/9

6/2

2305-102 / 1331

7/27

9955843-5/-6S2458-1/-2

6/16 7/27 6/30

0055-2013/ 1465

7/22

1752

9330

9/4

1843

9430

7/12

1759

7/9

7/16

1744

9330

9130

9430

9230

9430

9230

9330

180'S 9130

8/6

8/12

1856

10/2

1854

8/26

1747

1754

2305-101 / 1330

6/30

2675-102 / 1319J

2682-103 / 1694B

2675-101 / 1688B

2682-103 / 1694C

2682-103 / 1694A

2685-103 / 1696B, C

5/24 6/3

9130

5/31

1705

6/12

1756

1712

1750

9/4

9430

9430

9230/9330

9/4

2677-101 / 1690E,F,G

7/13

2679-103 / 1692C

7/30 7/30

2677-102 / 1691C

7/13 7/13

2685-104 / 1697A

2305-102 / 1331

2685-104 / 1697C

2685-103 / 1696C

9/9 8/25

2685-104 / 1697B

2679-103 / 1692D,E,F

2305-102 / 1331

2675-102 / 1689A

2685-103 / 1696G,H,I

2685-104 / 1697G,H,I

268169

9230/93309230/9330

2685-103 / 1696D,E,F

2685-104 / 1697D,E,F

2685-103 / 1696A

9130/9430

6/18

7/9

1765

1762

9330

9130/9430

9/4

2685-104 / 1697A, B, C

2677-101 / 1690C,D

2677-102 / 1691C

2305-101 / 1330

2677-102 / 1691D,E,F

9/24

2685-103 / 1696D

10/22 10/

8/25 9/14

2685-103 / 1696E

2685-169

2679-104 / 1693C

2677-101 1690C

9130/9430

Active Job Report

Machine Loading

Production Control System