danieli automation co. ltd electrical motors … · danieli doesn’t want to compromise the...
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Danieli knowledge based on longstanding experience in repair, rewinding, testing and total re-manufacturing of low & medium voltage electric motors
DANIELI AUTOMATIONCO. LTDELECTRICAL MOTORSOVERHAULING SERVICE
Danieli Automation Company Ltd (DACO), a Danieli Automation's owned subsidiary, offers complete electric motor repair, refurbish, rewind and rebuild services. As part of Danieli Group, one of the world's largest suppliers of equipments and plants for the metal industry, design and engineering of electrical apparatus, DACO is established with real emphasis on quality and close attention to customer service.
DACO Workshop, situated in Eastern Seaboard Industrial Estate (Rayong), covers an area of more than 3,500 square meters equipped with a comprehensive range of lifting facilities enabling it to repair a broad array of machine sizes.
DACO has the expertise and competence to carry out the overhaul, repair, rewinding and testing of Low and Medium Voltage electric motors.
Providing superior diagnostic tests, sound technical service, timely, reliable and cost-effective electric motor repair solutions. Keep your operations running by relying on our proven capabilities and knowledge in the overhaul and rewind of a wide range of both AC and DC motors.
> AC Overhaul, Repair & Rewind > DC Overhaul, Repair & Rewind> Traction & Rail Motors
> Overhaul: comprehensive armature and motor repair> Rewind: rewinds all types of AC and DC units> On-Site Service: inspects the motors at a customer’s premises> Spare Parts: availability of spare parts
Electric motors repair and overhaul
ELECTRICAL MOTORS REPAIR & OVERHAUL
INDUSTRIAL SECTORS
> Power Companies> Rice mills> Paper mills> Sugar mills> Food industry> Automotive> Hydraulic pumps> Compressors> Railways> Public water utility> Mining sector> Cement factories> Oil & gas industry
CUSTOMERBENEFITS
> Retain original performance after repair> Electric motor lifetime extension> Reliable and efficient repair> On time delivery
ELECTRIC MOTORS
> AC LV/MV motors> DC motors> Traction & rail motors
DOCUMENTATION & REPORTING
> Detailed quotations to outline proposed work> Analysis reports enriched with pictures and detailed test values coupled with suggested or recommended actions if needed> Detailed and personalized reports are issued on request
DANIELI AUTOMATION CO. LTD.The Eastern Seaboard Industrial Estate300/119 Moo 1 Tambon Tasit Amphur Pluakdaeng Rayong 21140 ThailandPhone (66) 33 016 555Fax (66) 33 016 [email protected]
INFOCONTACTS
OVERHAUL, REPAIR, REWINDING & TESTING LV & MV ELECTRIC MOTORS
INFO
MOTOR DISASSEMBLY
PRELIMINARY ELECTRICAL MECHANICAL ANALYSIS
CLEANING PHASE
ELECTRICAL MECHANICAL REPLACEMENT
MOTORACCEPTANCE
COMPONENT DRYING IN OVEN
IMPREGNATION IN VACUUM PRESSURE INJECTION
UNDERCUTTING MICA & DYNAMIC BALANCING
MOTOR REASSEMBLY
STATIC & DYNAMIC MOTOR TESTING
FINAL TECHNICAL REPORT
PREPARATION FOR SHIPPING REVISED MOTORFINAL RELEASE
> Testing room equipped with cutting edge testing equipments, Drive 1,200 A AC/DC, best LOAD testing capabilities> Housing a 4.2 MW AC generator enabling the LOAD test up to 6.6 kV> A 700kW DC generator for LOAD test of DC motors
Issuance of the Test Certificate of the repaired motor
> CEMB a balancing machine for rotors diameter up to 1,550 mm & up to 6 tons in weight> Automatic mica removing machine for commutators
Electric curing oven 3,000 mm x 3,000 mm x 3,000 mm for fast drying and polymerization on controlled temperature
> 2,400 mm x 3,000 mm V.P.I. impregnation system (full impregnation) in autoclave under pressure and vacuum pack using the latest tecnology and top-quality european components> Stator & rotors are carried out to full class “H” specification
> Washing system by steam> Pyrolitich kilns for resin & paints removal from electric motor in a set temperature to ensure the motor efficiency is not affected
> Power quality analyzer> Surge comparison tester> High voltage insulation test up to 25kV> Mega Ohm meter> Micro Ohm meter> Vibration analyzer> Digital stroboscope / Tacho meter> Digital thermo camera
> TIG welders for commutators welding> Painting system
Lathe machine to handle rotors up to 1,400 diameter with weight up to 6 tons
Overhead travelling crane of 25/5 tons capacity with 2 hanging points to allow an easy and safe extraction of rotor from the motor
Paint the repaired motor in a required RAL code
DACO DANIELI AUTOMATION CO LTDINFO DATA & CONTACTS
REVERSE ENGINEERING
COIL WINDING
> Study and calculate for detailed coil drawing> New design (if necessary)
> Automated coil forming & taping together with semi-automated coil winding machines reduce turnaround time and improve coil quality
Cleaning phase
Pyrolitich Kiln: the only one in Thailand!
Electrical mechanical replacement
Coil winding Component drying in oven
Impregnation in vacuum pressure
injection
Undercutting mica
Static and dynamic motor testing
Dynamic balancing
Preparationfor shipping
DANIELI GROUP
Danieli Group
Danieli designs, manufactures and commissions competitive plants and equipment on a turnkey basis and as individual units for the metals industry, from ore treating to finished flat, long and tube processing.Supported by average yearly investments of 60 M Euro in R&D, Danieli’s design concept aims to reduce production and depreciation costs, while improving product quality.Headquartered in Italy and supported by technology offices and production centers in Germany, Sweden, France, The Netherlands, UK, Austria, USA, Thailand, China, India and Japan, Danieli is one of the three largest equipment suppliers in its field. Advanced technology, experience and process knowhow, together with financial strength, proper project management and manufacturing capabilities, make Danieli the reliable and innovative team in the metals industry. With over 70 plants supplied Danieli is leader in minimills for flat and long products.
DANIELI GROUP
Danieli Quality Philosophy
At Danieli we are aware that know-how is notonly in technological process and design, but inmanufacturing capability as well. The fact that wehave overall control of our projects from in-housedesign and manufacturing to on-site start-up andcommissioning creates an ideal virtual loop thatconsistently feeds Danieli’s technological knowledgebase, resulting in guaranteed quality and reliability.Danieli doesn’t want to compromise the qualityand reliability levels of the equipment supplied.That’s why the new workshops in China andThailand are completely owned and managed byDanieli, and operate with Danieli manufacturingknow-how, to guarantee the same excellent qualitywe have at the headquarters workshops in Italy,and allow us to claim “Danieli workshops: samequality worldwide”. By manufacturing most of theequipment in our own workshops in Italy, Thailandand China we may not have the lowest costs, butwe believe this is the best way to guarantee quality.
AtD
aniel
i we don’t shoparound
for noble equipment
AtD
aniel
i we don’t shoparound
for noble equipment
Directive 97/23/CE - H Cert. No 009
ISO 9001 Cert. No. 0218 (EA18)
ISO 3834-2 Cert. No. 0717ISO 9001 Cert. No. 6798 (EA37)
ISO 14001 Cert. No 0237AOHSAS 18001Cert. No. 0042L
Danieli Team mission is to serve Customers with competitive plant and process technology/automation to produce quality at the lowest depreciation and production cash costs and offer friendly after-sales service involving top specialized engineers.The technology spectrum -from ore to finished product- and relevant process know-how provided by our Product Lines, the well-known tendency towards innovation and high reliability are the best guarantees in reaching this target.
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WORLDWIDE OFFICES AND SERVICE CENTERS
DANIELIVia Nazionale, 4133042 Buttrio (UD) ItalyPhone +39 0432 195 8111Fax +39 0432 195 82 [email protected]
DANIELI AUTOMATIONVia Bonaldo Stringher, 433042 Buttrio (UD) Italy Phone +39 0432 518 111Fax +39 0432 673 [email protected]
DANIELI AUTOMATIONCOMPANY LTDThe Eastern Seaboard Industrial Estate300/119 Moo 1 Tambon TasitAmphur Pluakdaeng Rayong 21140 ThailandPhone (66) 33 016 555Fax (66) 33 016 [email protected]
WORLDWIDE DANIELI COMPANIESHEADQUARTERS
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