dangerous activity. result in serious movements toposition yourself outside the rails. open knuckle...

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Page 1: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct
Page 2: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Dangerous activity.

Shortcuts can result in serious injuries and fatalities.

Always pre-plan movements to identify potential hazards.

Page 3: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

PPE

General Guidelines

Inspection

Handbrakes

Switches and Derails

Couplers and Coupling

Mounting and Dismounting

Hand Signals

Pedestrians/Traffic

Page 4: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Hardhats

Eye Protection

Hearing Protection

Foot Protection

Gloves

Reflective/High Visibility Clothing

Radios (holster)

Page 5: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Trained and authorized personnel operate a track engine/locomotive/track mobiles.

Only move cars with presence of switchman.

Switchman –

block all vehicle crossings during rail movement.

Page 6: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Maintain safe speeds.

Employees should not be on top of moving railcars.

Be aware of close clearances(adjacent

tracks, buildings, etc.).

Page 7: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct
Page 8: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Pre-use inspections of locomotives, track engines, track mobiles.◦

Fluid levels◦

Lights◦

Fire Extinguisher◦

Sander◦

Brakes◦

Controls◦

Horn◦

Others???

Page 9: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Routine inspections of:◦

Switches◦

Derails◦

Ties◦

Rails◦

Safety Devices/Signage

Strobes

Audible Systems

Close clearance/live tracks.

Page 10: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Can be applied manually or by the trains air system.

Proper guidelines for setting handbrakes◦

applied when 1 or more cars are set off on a section of track

One Car = one handbrake

Two Cars = Two handbrakes

More than Two Cars = sufficient # need to be set.

Page 11: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Communicate with engine operator.

Climb ladder to point even with brake wheel.

o Hands freeo Three-point contact

Turn wheel until the chain is tight.

Climb down ladder

Move to location visible to the engine operator.

Page 12: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Tension on the handbrake chain.

Spacing of the brake pad to the wheel.

Page 13: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct
Page 14: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Communicate with engine operator.

Climb ladder to point even with brake wheel.

Use free hand to disengage by turning wheel. Keep hands clear of spokes.

Dismount using 3-point contact.

Be careful when dismounting cars (debris, trip hazards, movement on adjacent tracks).

Page 15: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Several clues if brakes still engaged:

High pitch sound◦

Sparks◦

Chattering Brake Pads◦

Sliding Wheels

Page 16: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Operating Switches◦

Check for movement on opposing tracks.◦

Check switch points for obstructions◦

Unlock or unlatch switch ◦

Move handle by using proper lifting techniques (be aware of snow and ice)◦

Lock switch if required.

Page 17: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct
Page 18: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Found mainly on industry or storage tracks

Used so that cars don’t roll on to mainline tracks or impact hazmat cars being loaded or unloaded.

Page 19: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Never move past a blue flag.

Blue flags only removed by those who placed them.

Placed on Tracks when:

Maintenance is being performed.

Cars are being loaded or unloaded.

“Out of Service”

cars or tracks.

Page 20: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Durable

Blue in Color

Rectangular

At least 12”x15”

Bear word “Stop”

at least 3”

in white

lettering

Page 21: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Prevent movement of cars:◦

Loading/Unloading Boxcars◦

Hazmat Loading/Unloading◦

Cars on grade◦

Often used in conjunction with a blue flag

Page 22: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Three Components

Coupler◦

Knuckle◦

Cut Lever

Page 23: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Coupling Safe Speed is 4 mph.

Safe distance for walking around end of cars is 10 feet.

Crossing between uncoupled cars -

minimum safe distance is one car length.

Consult your company’s distance requirements

Page 24: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Position yourself outside the rails.

Open Knuckle◦

Lift Cut Lever◦

Proper draw bar adjustment (utilize proper lifting techniques).

Direct movement of the engine.

Radio communication between operator and switchman.

Report when last car reaches 1/2 the distance since the last report.

Verify Couple -

“stretch the slack”

Page 25: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct
Page 26: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Stationary Equipment◦

Analyze ladder

Grab ladder w/both hands (hands free)

Face direction of the climb

Analyze the area where you will be stepping off (debris, holes, packing material, etc.)

Dismount one step at a time. Do not jump from equipment

Page 27: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Choose a safe ladder to mount.

Grab ladder with both hands

Step up with the trailing foot.

SAFEST PLACE TO RIDE A CAR IS AT THE TRAILING END OF THE LAST CAR IN THE

CUT.

Page 28: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Recommended -

wait for cars to come to complete stop.

Pick a safe spot for dismounting.

Ensure that speed is slow enough.

Dismount with trailing foot first.

BE AWARE OF CLOSE CLEARANCES, MOVEMENT ON ADJACENT

TRACKS

Page 29: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

May vary by facility.◦

Hand Signals

(radio check)◦

Radio

Radio usage in addition to hand signals is preferred.

May need to use flashlight if done at night.

Page 30: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Forward:

Reverse:

Stop

Coupling

Page 31: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

All vehicles and personnel must stop at crossings and look in both directions.

Blue flags must not be removed.

No vehicles parked within 8 feet of railroad tracks.

Page 32: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Never step on rails, derails, switches, etc.

Always look both ways prior to crossing tracks. Can sometimes be difficult to hear railcar movement.

Do not walk between rails even for short distances.

Never crawl, pass under or between stationary railcars.

Page 33: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Persons should not cross tracks at switch points.

Always be aware of the potential for movement of cars.

Movement can be silent.

Page 34: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

Review your facilities specifics on:◦

Blue Flags◦

Mounting moving/stationary equipment◦

PPE requirements◦

Equipment Inspections◦

Communication methods at your facilities◦

Hazards specific to your operation

Preplanning is critical!

Page 35: Dangerous activity. result in serious movements toPosition yourself outside the rails. Open Knuckle Lift Cut Lever Proper draw bar adjustment (utilize proper lifting techniques). Direct

[email protected]

Progressive Safety Services LLC 35