danfoss - sensors valves & switches icpbdicg222_low

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MAkiNg MoDErN liViNg PoSSiblE INDUSTRIAL AUTOMATION Sensors, Valves & Switches Off-Highway Equipment

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Page 1: Danfoss - Sensors Valves & Switches ICPBDICG222_low

MAkiNgMoDErNliViNgPoSSiblE

I N D U S T R I A L A U T O M AT I O N

Sensors, Valves & SwitchesOff-Highway Equipment

Page 2: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Focus segments and equipment areas

Agricultural equipment• balers• Choppers,combinesandconveyors• Cottonpickersandcottonstrippers• Cultivatorsandcutters• Dungcleaners• grainaugers• Harvesters• Mowers• Pickers,plantersandplows• rakesandrippers• Seedersandsprayers• Spreadersandshredders• Teddersandtractors• Windrowers

Hydraulic systems and equipment• Weighingandsafeload• Controlsystemsandcomponents

Material handling and lifting equipment• Aerialworkplatform(scissor)• Cranes• Electricalreachstackers• Forklifttrucks• Telehandler• Lifts• Winch

Mining machines• Conveyor/elevator• Drill(rock/stone)• Dumper• Loader• Multipurposeminingvehicle

Construction equipment• Asphaltscraper• Concretecaster• Ditchcleaner• Drill(rock/earth)• Dumper• Excavators• Grader• Hydraulicbraker• Loader• Mobilecranes• Pavementlayer• Paverfinisher• Pilingrig• Postholeborer• Railwayconstruction• Roadmakingandmarkingmachine• Screens• Stonecrusheranddresser• Stone/concretehammerandsaw• Tarsprayingmachine• Trencher

Forestry machinery• Crane(timber)• Forestryforwarder(logskidder)• Forestryharvester(fellerbuncher)• KnuckleBoomLoaders• Plantingmachines• Sawmill(mobile)• Swingmachines• Veenercuttingmachine• Winch(industry)• Woodchipper(treechoppingcutter)

Tenperature sensors and transducers

Industrial valves

Pressure transducers

Pressure and temperature switches

Page 3: Danfoss - Sensors Valves & Switches ICPBDICG222_low

A host of applicationsTheDanfossrangeofpressureandtemperaturesensors,industrialvalvesandswitchesarebeingappliedinmarketssuchasagriculture,forestry,construction,materialhandling,-miningandmanyothers,onavarietyofapplications:

Hydraulic Power• Electronicloadsensing • Hydraulicpumppressure• Oilfilterpressure• Oiltemperature

Transmission and Steering• Electronicloadsensing• Oiltemperature• Brakesystempressure• Transmissionpressure

Weighing, Safety & Monitoring Systems• Cylinderpressure• Hydraulicpumppressure• Oiltemperature

Engine• Oilpressureandtemperature• Lubeoilfilterpressure• Airandcoolantpressure and temperature• Turbochargepressure• Fuelpumppressure• Emergencyshut-off systemsfordieselengines

Auxiliary Systems• Centrallubricationsystems• Filtrationsystems• Waterspray

Page 4: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Pressure transducers for your every need

Manufacturers of off-highway equipment for agriculture, forestry, mining, material handling and construction are faced with ever increasing challenges such as:

• Highpressurepeaks• Liquidhammer• Cavitation• Highoiltemperatures• Heavilyfluctuatingtemperatures• StrictEMCrequirements• Highvibrationandmechanicalimpact

Danfossisoneoftheworld'slargestmanufacturersofpressuretransducersforheavy-dutyapplications.TheMBSrangeofpressuretransducerscontainsawiderangeofproductsdrawingonextensiveproductandapplicationknowledgegainedovermanyyearsinthefield.

Withfullcustomizationcapabilities,wecan deliver the right pressure transducers andrightsolutionsforheavy-dutyand

industrialapplications.Ourpressuretransducerplatformenablesyoutospecify:

• Typeofelectricalconnection• Levelofaccuracy• Outputsignal• Pressureconnection• Dualoutput

Thepiezo-resistivesiliconsensor, availableonmostofthepressure transducers we produce is the most suitableinapplicationswithpressurepeaks.Thepressureoverloadistypicallysixtimes(max.1500bar(21750psi))themeasuringrangeandperformsmillionsofcycles.Wealsoofferthethin-film sensoronMBS1200and1300series,thatallowsfastresponsetimeandlong-termstability.MBS1300serieshascompactdualoutputfunction–withtemperatureor switch output versions.

Heavydutyversionswithadampingnozzle(pulsesnubber)inthepressure

transducerareavailabletopreventdangerouscavitationandliquidhammerat the diaphragm.

Wedesignedthepressuretransducerforlong-termstabilityattemperaturesof125°C(257°F).Moreover,thetight enclosure design ensures that the pressure transducer is protected againstmoisturecausedbyfluctuatingtemperature.

TherangeofDanfosspressuretransducers also includes models with Can-Buscommunicationsystems. WedesignedourproductstocomplywiththeEUdirectivesonEMC.Inaddition,weobservearangeof industry-specificEMCstandards,likeISO13766(earth-movingmachinery)andDIN40389(EMCinroadvehicles).

Problems with pressure surge/ liquid hammer occur mainly on the outlet side after a valve or pump because of the vacuum produced by closing/shut off.

The damping nozzle ensures that cavitation

never occurs at the transducer's diaphragm.

Page 5: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Pressure transducers for your every need

Temperature sensors and transducers meet versatile requirements

Nowhere is the packaging of temperature sensors more important than in off-highway equipment applications. Today, Danfoss offers a versatile range of high quality temperature sensors and transducers for a multitude of applications, featuring three sensing technologies: RTD, NTC and PTC.

RTDelements(ResistanceTemperatureDetectors)–eitherPt100orPt1000–areaccurate,stableandcoverabroadtemperaturerange.Additionally,DanfossRTDtemperaturesensorsofferfastresponsetimesthankstoinnovativedesign, replacing the traditional ceramic elementwithathin-filmelementinabuilt-inconstruction.

NTC’sarethermistorswithNegativeTemperatureCharacteristicswhilePTC’sarethermistorswithPositiveTemperatureCharacteristics.Boththermistortypesarewellsuitedforusewithcustomizedcontrollersandmeetdemandsforsensorsinlargequantities.

Irrespectiveofyourapplicationandtechnologicalrequirements,Danfossiscapableofmeetingyourdemandswithaversatilerangeofstandardtemperaturesensors and transducers as well as customizedsensorsdesignedaccordingtoyourspecifications:

• OEMTemperatureSensorprogram• Versionswithintegratedplugorcableavailable

• Varioussensorelementsavailable (RTD,NTC,PTC)• Robust,highprotectionagainst

moisture• Fixedmeasuringinsert• Brassorstainlesssteel• Lowresponsetimes• Currentorvoltageoutputversions

Due to special designedelement fixture the reaction timeof the temperature sensor is decreased dramatically.

Page 6: Danfoss - Sensors Valves & Switches ICPBDICG222_low

In mobile hydraulic applications as well as in most other industries, manufacturers often encounter the challenge of combining high performance with limited space. Danfoss direct operated solenoid valves are designed for optimum performance.

Mobilehydraulicequipmentisoftenusedindustyordirtyenvironments.Compactvalvesoftenaresensitivetodirt due to the small dimensions. The Danfossdirectoperatedsolenoidvalveshave two slots in the armature which makeitpossiblefordirtparticlestobeeffectivelydisplacedtoaharmlessposition.Thepressed-inorificeisdesignedwithanoptimizedsealingsurfacemakingitdifficultforparticlestostickandtherebygiveinternalleaks.

Inadditiontothedirectoperatedsolenoidvalves,Danfosshasastrongandcustomer-orientedprogramofotherindustrialvalvetypes,designedtosuitvirtuallyeveryindustrialapplication.

Thermostatically operated valve type AVTA• Selfacting–needsnoelectricity• Exacttemperaturecontrol• Insensitivetodirt–thereliablefitandforgetvalve

• Insensitivetopressures• Operatesfromzerodifferential

pressure• Goodexternaltightnessevenathighdifferentialpressures

• Broadrangeofdifferentbodymaterials, connections and temperatures

• Accessoriesandoptions

High performance solenoid valves types EV220B• Thebestwaterhammerdamped solenoid valve• Insensitivetodirt• Broadrangeofdifferentbodyand sealing materials• Temperaturerangefrombrineto

steam• WidecoilrangeuptoIP67/NEMA6

Solenoid valve type EV210A• WidecoilrangeuptoIP65/NEMA13• Compactandoptimizeddesign• Simplemodulardesigntoensurereliablefunctionandeasyservice

• Compactsolenoid• Longlifetime• Lesssensitivetodirt• Increasedresistanceagainstcorrosion and cavitation• OptimumKv(Cv)values• SeveralKv(Cv)valuesforeachtubesize

Industrial valves buildquality into your product from the start

Less sensitive to dirtTwo slots in the armature to displace dirt particles to a harmless position.

Pressed-in orifice is designed with an optimised sealing surface to avoid particles to stick and prevent internal leaks.

Long lifetimeCircular shape of the armature exactly suiting the armature tube to reduce internal wear

Valve plate resistant to extreme conditions with high temperature and pressure.

Increased resistance against corrosion and cavitationValve orifices in stainless steel

Page 7: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Pressure and temperature switches manage the demanding environment of mobile hydraulic equipment

Off-highway equipment calls for the most stringent requirements on pressure and temperature controls. Danfoss developed a series of MBC pressure and temperature On/Off switches that fully complement our product portfolio.

During the design process, special emphasis was placed on:• Robustness• Optimalcompactdesign• Vibrationandshockstability• Longoperatinglifetime• Highswitchingpointaccuracyfor repeatingcycles

On/Offcontrolscanendureandworkproperlyinthemostdemandingenvironments.Theyareintendedforalarm indication, shut down, control anddiagnosticsinmanyapplications.

Pressure Switches TheDanfossMBC5000blockstylepressure switches operate on two differenttypesoftechnologythatcoverabroadpressurerange.

1. Diaphragm type of technology• Usedforpressurepeaksand pulsations• Tolerateshighoverpressure• Suitableforhighnumberof switching operations• Coverspressurerangesfrom 1to100bars(14.5to1450psi)

2. Piston type of technology• Usedforhighpressureranges• Coverspressureupto400bars (5800psi)• Permissibleoperatingpressure upto600bars(8700psi)• Properlyoperatesover1million switchingcycles

TheDanfossMBC8000blockstyletemperatureswitchesaresuitableformonitoringandalarmcontrol.Awiderangeoftemperatures,varyingfrom-10°to200°C(14oto392°F)canbecontrolled.ThesensoroftheMBCtemperatureswitchescontainsanadsorptioncharge.Therefore,itsfunctionisnotaffectedwhetherthesensor is placed in a warmer or colder placethantheremainingpartofthethermostaticelement(bellowsandcapillary).

MBC8000temperatureswitchescanbeequippedwithrigidorremotesensors.Remotesensorshavetheoptionofbeingequippedwithanarmoredcapillarytubeforadditionalprotectionofthetube.Differentsizesofsensorpocketscanbeorderedasaccessoriesspeciallydesignedforourtemperature switches.

Features:• Blockdesign• Connection:1/4-18NPTfemale• Function:ON/OFF• Measuringrange:-0.2to400bar (-2.9to5800psi)• Mediamax.temperature: 85°C(185°F)

• Contactsystem:SPDT–microswitch• Sensortype:diaphragm/piston• Settingrange:-0.2to400bar (-2.9to5800psi)

BothDanfosspressureandtemperature controlled switches arepartofanintegratedblockcontrolprogramthatincludesMBStransducersandMBVtestvalves.

Page 8: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Product Pressure Transducers Temperature Sensors & Transducers Pressure & Temperature Switches Industrial Valves

Type MBS1200 MBS1300 MBS 2000 MBS 3000 MBS 4010 MBS 3257 MBS 3270 MBT 5250 MBT 3560 MBC 5000 MBC 8000 EV210A EV220B AVTA

Type with pulse snubber MBS1250 MBS1350 MBS 2050/2250 MBS 3050-3250

Used in working hydraulics ● ● ● ● ● ● ● ●

Used in cooling circuits ● ● ● ● ● ● ●

Used in weighing, safety and monitoring systems ● ● ● ● ● ●

Used in lubrication systems ●

Measuring range 0to6bar-0to2200bar

(0to87-0to31900psi)

(0to14.5-0to8700psi)

0to6bar-0to2200bar

(0to87-0to31900psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

0to4bar-0to60bar

(0to48-0to870psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

-50°Cto200°C

(-58°to392°F)

-50°Cto200°C

(-58°to392°F)

-50°Cto200°C

(-58°to392°F)

-0.2to400bar

(-2.9to5800psi)

-10°Cto200°C

(14°to392°F)

Pressure reference gauge relative Absoluteorgauge Absoluteorgauge Absoluteorgauge Absoluteorgauge gauge

Max. overpressure2xFS 2.2xFS

4xFS

(max.1400bar/20000psi)

4xFS

(max.1500bar/21000psi)2xFS

4xFS

(max.1500bar/21000psi)600bar(8700psi)

Sensor elementThinfilm ThinFilm Piezoresistive Piezoresistive Piezoresistive Piezoresistive

PTC,NTC,

Pt100/Pt1000Pt100/Pt1000 Pt1000

Diaphragmorpiston

Adsorptioncharge

Accuracy / Repeatability 0.5% 0.5% 0.5% 0.5% 0.3%0.3%

otheronrequestPt:classb

otheronrequestPt:classb

otheronrequest1%FS

otheronrequestDiaphragm:0.5%

Piston:1%

Media temperature

-40°Cto125°C

(-40°Fto257°F)

-40°Cto125°C

(-40°Fto257°F)

-40°Cto85°C(-40°Fto185°F)

(MbS2000,MbS2050)-40°Cto125°C(-40°Fto257°F)

(MbS2250)

-40°Cto85°C(-40°Fto185°F)

(MbS3000,MbS3050)-40°Cto125°C(-40°Fto257°F)

(MbS3250)

-10°Cto85°C

(14°Fto185°F)

-40°Cto125°C

(-40°Fto257°F)

-50°Cto150°C

(*200°F)

(-58°Fto302°F

(*392°F))

-50°Cto200°C

(-58°Fto392°F)

-50°Cto200°C

(-58°Fto392°F)

-40°Cto85°C

(-40°Fto185°F)

-10°Cto300°C

(14°Fto572°F)120°C(248°F)

100(*140)°C

(212(*284)°F)130°C(266°F)

Output signals

4to20mA,voltageorratiometric 1) ratiometric 4to20mAorvoltage 4to20mA CANopen ohm ohm 4to20mAor

ratiometric SPDT SPDT

Process connectionNPT,bSPP,UNForMetric NPT,bSPP,UNForMetric NPT,bSPP,UNForMetric NPT,bSPP,UNForMetric Flush,g1/2AiSo228/1 NPT,bSPPorMetric bSPP,NPTorMetric bSPPorNPT bSPPorNPT Flange,bSPPor

NPTremoteorrigid

sensor1/8"to1/4"NPT,bSPPorflange

1/2"to2"NPTorbSPP 1/2"to2"NPTorbSPP

Electrical connection

Variousplugs Variousplugs Variousplugsorcable Variousplugsorcable DiNplugorcable M12x1,Screenedcable

Variousplugsorcable Plug Variousplugsor

cable DiNplugorAmp DiNplug

Enclosure iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP67(NEMA13/6)

iP65toiP67(NEMA6)

iP00toiP67(NEMA13)

iP65toiP67(NEMA13)

iP65toiP67(NEMA13/6)

iP65(NEMA13)

iP65(NEMA13)

iP00/iP65 iP00/iP65

Wetted parts material 17-4PH

StainlessSteel

17-4PH

StainlessSteel1.4404(AiSi316l) 1.4404(AiSi316l) 1.4401(AiSi316) 1.4404(AiSi316l) brass,SS SS AlMgSi1,Nbr

(sensorpocket)

SS,Diaphragm:Viton,Piston:HSS1.3342

brass,SS

Housing material 17-4PHStainlessSt. 17-4PHStainlessSt. 1.4404(AiSi316l) 1.4404(AiSi316l) 1.4301(AiSi304) 1.4404(AiSi316l) brass,SS SS SS AlMgSi1,PA6.6 AlMgSi1,PA6.6

Flow factor kv=.04to.06m3/hr(Cv=.05to.31

Usgal/min)

kv=4to40m3/hr(Cv=4.7to46.8Usgal/min)

kv=2.59to7.53m3/hr(Cv=2.2to6.4Usgal/min)

Pressure range 0to30bar

(0to435psi)

0.1(0.3)to30(16)bar

(1.45(4.35)to435(232)psi)

0to10bar

(0to145psi)

Valve body materialbrass/SS brass/DZrbrass/SS brass/SS

Seal material EPDM/FkM EPDM/FkM EPDM/Nbr

Product specifications

1) Pressure + switch: Pressure: 0-5V, 1-6V, 0-10V, 10-90% ratiometric output. Switch: 0/5 V logic switch. Pressure + temperature: Temperature 1-5V, 1-6V, 10-90% ratiometric output.

Page 9: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Product Pressure Transducers Temperature Sensors & Transducers Pressure & Temperature Switches Industrial Valves

Type MBS1200 MBS1300 MBS 2000 MBS 3000 MBS 4010 MBS 3257 MBS 3270 MBT 5250 MBT 3560 MBC 5000 MBC 8000 EV210A EV220B AVTA

Type with pulse snubber MBS1250 MBS1350 MBS 2050/2250 MBS 3050-3250

Used in working hydraulics ● ● ● ● ● ● ● ●

Used in cooling circuits ● ● ● ● ● ● ●

Used in weighing, safety and monitoring systems ● ● ● ● ● ●

Used in lubrication systems ●

Measuring range 0to6bar-0to2200bar

(0to87-0to31900psi)

(0to14.5-0to8700psi)

0to6bar-0to2200bar

(0to87-0to31900psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

0to4bar-0to60bar

(0to48-0to870psi)

0to1bar-0to600bar

(0to14.5-0to8700psi)

-50°Cto200°C

(-58°to392°F)

-50°Cto200°C

(-58°to392°F)

-50°Cto200°C

(-58°to392°F)

-0.2to400bar

(-2.9to5800psi)

-10°Cto200°C

(14°to392°F)

Pressure reference gauge relative Absoluteorgauge Absoluteorgauge Absoluteorgauge Absoluteorgauge gauge

Max. overpressure2xFS 2.2xFS

4xFS

(max.1400bar/20000psi)

4xFS

(max.1500bar/21000psi)2xFS

4xFS

(max.1500bar/21000psi)600bar(8700psi)

Sensor elementThinfilm ThinFilm Piezoresistive Piezoresistive Piezoresistive Piezoresistive

PTC,NTC,

Pt100/Pt1000Pt100/Pt1000 Pt1000

Diaphragmorpiston

Adsorptioncharge

Accuracy / Repeatability 0.5% 0.5% 0.5% 0.5% 0.3%0.3%

otheronrequestPt:classb

otheronrequestPt:classb

otheronrequest1%FS

otheronrequestDiaphragm:0.5%

Piston:1%

Media temperature

-40°Cto125°C

(-40°Fto257°F)

-40°Cto125°C

(-40°Fto257°F)

-40°Cto85°C(-40°Fto185°F)

(MbS2000,MbS2050)-40°Cto125°C(-40°Fto257°F)

(MbS2250)

-40°Cto85°C(-40°Fto185°F)

(MbS3000,MbS3050)-40°Cto125°C(-40°Fto257°F)

(MbS3250)

-10°Cto85°C

(14°Fto185°F)

-40°Cto125°C

(-40°Fto257°F)

-50°Cto150°C

(*200°F)

(-58°Fto302°F

(*392°F))

-50°Cto200°C

(-58°Fto392°F)

-50°Cto200°C

(-58°Fto392°F)

-40°Cto85°C

(-40°Fto185°F)

-10°Cto300°C

(14°Fto572°F)120°C(248°F)

100(*140)°C

(212(*284)°F)130°C(266°F)

Output signals

4to20mA,voltageorratiometric 1) ratiometric 4to20mAorvoltage 4to20mA CANopen ohm ohm 4to20mAor

ratiometric SPDT SPDT

Process connectionNPT,bSPP,UNForMetric NPT,bSPP,UNForMetric NPT,bSPP,UNForMetric NPT,bSPP,UNForMetric Flush,g1/2AiSo228/1 NPT,bSPPorMetric bSPP,NPTorMetric bSPPorNPT bSPPorNPT Flange,bSPPor

NPTremoteorrigid

sensor1/8"to1/4"NPT,bSPPorflange

1/2"to2"NPTorbSPP 1/2"to2"NPTorbSPP

Electrical connection

Variousplugs Variousplugs Variousplugsorcable Variousplugsorcable DiNplugorcable M12x1,Screenedcable

Variousplugsorcable Plug Variousplugsor

cable DiNplugorAmp DiNplug

Enclosure iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP69k(NEMA13/6)

iP65toiP67(NEMA13/6)

iP65toiP67(NEMA6)

iP00toiP67(NEMA13)

iP65toiP67(NEMA13)

iP65toiP67(NEMA13/6)

iP65(NEMA13)

iP65(NEMA13)

iP00/iP65 iP00/iP65

Wetted parts material 17-4PH

StainlessSteel

17-4PH

StainlessSteel1.4404(AiSi316l) 1.4404(AiSi316l) 1.4401(AiSi316) 1.4404(AiSi316l) brass,SS SS AlMgSi1,Nbr

(sensorpocket)

SS,Diaphragm:Viton,Piston:HSS1.3342

brass,SS

Housing material 17-4PHStainlessSt. 17-4PHStainlessSt. 1.4404(AiSi316l) 1.4404(AiSi316l) 1.4301(AiSi304) 1.4404(AiSi316l) brass,SS SS SS AlMgSi1,PA6.6 AlMgSi1,PA6.6

Flow factor kv=.04to.06m3/hr(Cv=.05to.31

Usgal/min)

kv=4to40m3/hr(Cv=4.7to46.8Usgal/min)

kv=2.59to7.53m3/hr(Cv=2.2to6.4Usgal/min)

Pressure range 0to30bar

(0to435psi)

0.1(0.3)to30(16)bar

(1.45(4.35)to435(232)psi)

0to10bar

(0to145psi)

Valve body materialbrass/SS brass/DZrbrass/SS brass/SS

Seal material EPDM/FkM EPDM/FkM EPDM/Nbr

*=Maximumtemperaturewhenmediaiswater

Page 10: Danfoss - Sensors Valves & Switches ICPBDICG222_low

Danfoss Automation provides a long lifetime of safe, accurate and reliable performance for hydraulic applications. Our line of state-of-the-art components for monitoring and controls systems includes:

• Solenoidvalves• Externallyoperatedvalves• Thermostaticallyoperatedvalves• Pressureandtemperatureswitches

IC.PB.DIC.G2.22 / 520B3475

With Danfoss Automation, your safety, performance and satisfaction are ensured

• Pressuretransducers• Temperaturesensorsandtransducers

Tolearnmoreaboutourhydraulicsolutions,pleasecontactus.

Danfossalsoprovidessolutionsfordrives,waterhydraulics,refrigerationandair-conditioningapplicationsandmore.Visitourwebsiteatwww.danfoss.com/North_America.

www.danfoss.com

Danfoss Industrial Automation7941Corporatedrive,Baltimore,md21236tel.410-931-8250,Fax410-931-8256,www.danfoss.com/north_america