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Penn State South Halls, Phase 1 Construction Management & Methods: Strategies to Increase Speed of Construction Dan Buchta, Project Director Nicholas Umosella, Project Manager

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Page 1: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Penn State South Halls, Phase 1 Construction Management & Methods:

Strategies to Increase Speed of Construction

Dan Buchta, Project Director

Nicholas Umosella, Project Manager

Page 2: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

CM Led Design- Build Delivery, w/ IPD Concepts

NUMBERS

$87M GMP Overall

$59M completed thru 2013 (Phase 1)

8 1950’s Residence Halls

1 New Residence Hall

1 Existing Dining Commons

2 New Pedestrian Connectors

9.5 Acres

1,200 + Beds

24 Sororities

20 + Permits

8 Design-Assist Subs ($43M, 65%)+

Project Overview

Page 3: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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South Halls: District Aerial

Town of

State

College

Campus

Page 4: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M

2011 20142012 2013

Procurement

Design

Construction

New Building

Phase 1 Residence Halls

Haller–Lyons (14 months)

Chase Hall (New Building)

SD DD CD

SD

SD

DD

DD

CD

CD IFC

Phase 2 Residence Halls & Dining Commons

Final GMP and NTP: 3/19/12

BP-1

BP-2

BP-4A

BP-3

BP-6

BP-4

BP-5

Pull-ahead Work Ewing–Cross (7 months)

Pull-ahead Work

Design-Assist Masonry, Glazing, Drywall, Mechanical, FP, Electrical

Design-Assist Steel

Demolition & Abatement

Site, Concrete, Roofing, Waterproofing, Elevator

Design-Assist Doors, Frames, Hardware

Interiors

Landscape, Hardscape

PH2 Dining

Phase 2 2014: Cooper-Hoyt Jan-Aug and Hibbs-Stephens May-Dec

Phase 1

Page 5: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Haller-Lyons: Before and After

Page 6: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Haller-Lyons: Before and After

Page 7: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Haller-Lyons: Before and After

Sorority Multi-Purpose Meeting Room

7’-6”

Corridor

Page 8: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Haller-Lyons: Before and AfterLobby

Page 9: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Renew Lounge Space

Page 10: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Mechanical Integration: System Retro-Fit

Ground Floor

Upper Floors

Private Wet

Core

ERV

New

Exterior

Shaft

False

Shaft

False

Shaft

2-pipe console

FCU in each room

= Architectural Opportunity

Page 11: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

New Air Conditioning, Individual Room Controls

Page 12: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Shaft Prefabrication

Panelized

Exterior Walls

Piping

Ganged Prefab

Dormer Trusses

Page 13: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Structural Integration: Bath Slabs

Existing Delamination

Forensic Analysis

Slab

Replacement

Final Completion

Page 14: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Sustainable Features

Energy Efficiency

• Mechanical – ATC, heat recovery

• Plumbing – Fixtures, re-use water

• Lighting – fixtures, controls

• Envelope – insulation, windows

Materials

• Synthetic Slate Roofing (up to 80% recycled content)

Renovate versus build new

• $60K per bed reno

• $90k per bed new

• Time = Revenue

Page 15: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Why Design-Build (IPD Lite)

Reduce overall project duration

Reduce total cost

Minimize Owner risk

Maintain high level of qualityAligns well with

renovation projects

Tea

m t

og

eth

er

on

Da

y 1 Not a forced marriage

Owner Team experience/support

Better collaboration

North Halls success

PM / Owner Workload – do more with less

Drives Innovation

PSU research results ‘0’ Change Orders

‘0’ RFIs

‘0’ Bulletins / ASIs

‘0’ Issues

‘0’ Punch List

Page 16: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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IPD and South Halls…almostIntegrated Project Delivery: Case Studies © Copyright 2010 AIA/AIA California Council

Moving Toward IPD © 2010, X.L. America, Inc. All rights reserved

“The Integrated Agreement for Lean Project Delivery” by William A. Lichtig

o Early Involvement of Key Participants

o Shared Risk and Reward

o Multi-Party Contract

o Collaborative Decision Making and Control

o Liability Waivers Among Key Participants

o Jointly Developed and Validated Project Goals

o Mutual Respect and Trust Among Participants

o Collaborative Innovation

o Intensified Early Planning

o Open Communication within the Project Team

o Building Information Modeling (BIM) Used by Multiple Parties

o Lean Principles of Design, Construction, and Operations

o Co-Location of Teams (“Big Room”)

o Transparent Financials (Open Books)

Page 17: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Team Charter

o Intent

o Team

o Communication

o Planning / Scheduling

o Quality

o Cost / Budget

o IPD Strategies

o Performance Metrics

Page 18: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

Collaborative Work EnvironmentDesign Charette

Early Mock-up

Co-location

BIM Room

Page 19: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Collaborative Work Environment

Page 20: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Monthly Team and Quarterly Exec Meetings

Page 21: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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360 Team Evaluation

Ability to see and fix perceived

problems through communication

Team dynamics easily tracked and analyzed over the project duration

Page 22: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Technology

Page 23: Dan Buchta, Project Director Nicholas Umosella, …...Site, Concrete, Roofing, Waterproofing, Elevator Design-Assist Doors, Frames, Hardware Interiors Landscape, Hardscape PH2 Dining

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Technology

o Full BIM

o 3D Laser Scanning

o iPads for all team members with project DropBox

o Punchlist (BlueBeam)

o Digital plan table

o Electronic QC checklists

o Predictive Solutions safety