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Data SheetD184S044U02
The Electromagnetic Flowmused to accurately measurewhich have an electrical con5 µS/cm (20 µS/cm for demThe COPA-XE is a flow meaCompact Design. The MAG-XE flow measuremof a flowmeter primary and µP-converter
Stainless Steel Flowmeter P– The basic flowmeter body is
adapters which are matchedtions:
– Weld stubs– Food Industry fittings per DIN– Tri-Clamps – Wafer and fixed flange desig– Certificates EHEDG, FML, 3
Flowmeter Primary with Alu(Series 4000)– Flange and wafer designs– DVGW Test Report– Certifiable for Cold and Wast
than Water
Converter – Communication PROFIBUS
FOUNDATION Fieldbus, PR– Pulse output, configurable (a– Data secured in a plug-in EE– Graphic display
Field
Electromagnetic Flowmeter FXE4000
(COPA-XE/MAG-XE)
IT
P R O F I
B U S
PROCESS FIELD BUS
®
eter (EMF) can be the flowrate of liquids ductivity greater than ineralized water). surement system in a
ent system consists a remote mounted
rimary (Series 2000)installed using threaded to the pipeline connec-
11851
ns A
minum Housing
e Water and Fluids other
DP, HART-Protocol, OFIBUS PA, ASCIIctive/passive)PROM Intelligent
Compact and Effective
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Overview, Flowmeter Primary and Converter Designs: FXE4000 (COPA-XE)
Fixed Flange Wafer Design Fixed Flange Wafer Design Variable ConnectionsHousing Material Aluminum Housing Series 4000 Stainless Steel Housing Series 2000
PrimaryModel Number DE43F DE43W DE23F DE23W DE23-R,-S,-T,-EAccuracy 0.5 % of rate
DN PN DN PN DN PN DN PN DN PNWafer Design - 3-100:1/0”-4” 16 - 3-100:1/10”-4” 10-40 -Flanges DIN 3-1000 10-40 - 3-100 10 - 40 - -Flanges ANSI 1/8”-40” CL150-300 - 1/8”-4” CL150-300 - -Food Ind. fittings DIN 11851 - - - - 3-100:1/10”-4” 10Weld stubs - - - - 3-100:1/10”-4” 10Tri-Clamp per DIN 32676 - - - - 3-100:1/10”-4” 10Ext. thds. ISO 228/DIN 2999 - - - - 3-25:1/10”-1” 10Liner Hard/soft rubber
PTFE, PFAPFA (DN 3-81/10”-5/16”)
PTFE (DN 10-1003/8”-4”)
PFA(vacuum tight)
PFA(vacuum tight)
PFA(vacuum tight)
Conductivity > 5 µS/cm (20 µS/cm for
demineralized water)
> 5 µS/cm(20 µS/cm for
demineralized water)
> 5 µS/cm(20 µS/cm for
demineralized water)
> 5 µS/cm(20 µS/cm for
demineralized water)
> 5 µS/cm(20 µS/cm for
demineralized water)Electrodes SS 1.4571[316Ti], 1.4539, Hastelloy B2/C4, Platinum-Iridium, Tantalum, TitaniumProcess Connection Material Steel, 1.4571[316Ti] - 1.4571[316Ti] - 1.4404[316L]Protection Class IP 67 IP 67 IP 67 IP 67 IP 67Fluid Temperature * -25 to +130 °C -25 to +130 °C -25 to +130 °C -25 to +130 °C -25 to +130 °CApprovals
EEx Design TÜV 97, ATEX 1173X (see separate data sheet)Certifiable Cold- and Waste Water, Liquids other than WaterPress. Equip. Dir. 97/23/EG Conformity Evaluation per Category III, Fluid Group 1Certificates
− − − − 3A, FML, EHEDG (Cleanability)
ConverterSupply Power AC 100-230 V (-15/+10 %) / AC 16.8-26.4 V / DC 16.8 - 31.2 V Current Output 0/2-10mA, 0-5 mA, 0/4-20 mA, 0/4-10/12-20 mAPulse Output Active 24 V DC pulse or passive optocouplerExt. Zero Return Optocoupler inputExt. Totalizer Reset Optocoupler inputForward/Reverse Metering Signal over optocoupler outputEmpty Pipe Detector from DN 10 : 3/8”, signal over optocoupler outputSelf Monitor yesLocal Display / Totalization yesHousing Converter housing made of Aluminum (standard), converter made of stainless steel (option)Communication PROFIBUS DP, PROFIBUS PA, HART-Protocol, FOUNDATION Fieldbus, ASCII-Protocol (RS485)*) -25 °C for stainless steel process connections
-10 °C for steel process connections
DN 350-1000 : 14”-40”
DN 125-300 : 5”-12”
DN 3-100 : 1/10”-4”
DN 3-100 : 1/10”-4” DN 3-100 : 1/10”-4”
205 l/min
>V 28340 m3
>V
DN 3 - DN 40
DN 50-DN 100 : 2”-4”
1/10”-1¼”
DN 3 - DN 401/10” - 1 1/2
DN 50 - DN 1002” - 4”
Weld Stubs Tri-Clamp DIN 32676
Ext. Threads
Others upon request
Food. Ind. FittingsDIN 11851
2
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Overview, Flowmeter Primary and Converter Designs: FXE4000 (MAG-XE)
Fixed Flange Wafer Design Fixed Flange Wafer Design Variable ConnectionsHousing Material Aluminum Housing Series 4000 Stainless Steel Housing Series 2000
PrimaryModel Number DE41F DE41W DE21F DE21W DE21-R,-S,-T,-EAccuracy 0.5 % of rate
DN PN DN PN DN PN DN PN DN PNWafer Design - 3-100:1/10”-4”16 - 3-100:1/10”-4” 10-40 -Flanges DIN 3-1000 10-40 - 3-100 10 - 40 - -Flanges ANSI 1/8”- 40” CL150-300 - 1/8”-4”CL150-300 - -Food. Ind. Fitting DIN 11851 - - - - 3-100:1/10”-4” 10
Weld stubs - - - - 3-100:1/10”-4” 10
Tri-Clamp per DIN 32676 - - - - 3-100:1/10”-4” 10
Ext. thds. ISO 228/DIN 2999 - - - - 3-25:1/10”-1” 10
Liner Soft/hard rubber,PTFE, PFA
PFA(DN3-8:1/10”-5/16”)PTFE(DN10-100:3/8”-4”)
PFA(vacuum tight)
PFA(vacuum tight)
PFA(vacuum tight)
Conductivity > 5 µS/cm(20 µS/cm for de-mineralized water)
> 5 µS/cm(20 µS/cm for
demineralized water)
> 5 µS/cm(20 µS/cm for de-mineralized water)
> 5 µS/cm(20 µS/cm for de-mineralized water)
> 5 µS/cm(20 µS/cm for de-mineralized water)
Electrodes SS 1.4571[316Ti], 1.4539, Hastelloy B2/C4, Platinum-Iridium, Tantalum, TitaniumProcess Connection Material
Steel, 1.4571[316Ti] - 1.4571[316Ti] - 1.4404[316L]
Protection Class IP 67,IP 68 (Option)
IP 67,IP 68 (Option)
IP 67,IP 68 (Option)
IP 67,IP 68 (Option)
IP 67,IP 68 (Option)
Fluid Temperature * -25 to +130 °C -25 to +130 °C -25 to +130 °C -25 to +130 °C -25 to +130 °CApprovals
EEx Design TÜV 97, ATEX 1173X (see separate data sheet)Certifiable Cold- and Waste Water, Liquids other than WaterPress. Equip. Dir. 97/23/EG Conformity Evaluation per Category III, Fluid Group 1Certificates
− − − − 3A, FML, EHEDG (Cleanability)
ConverterSupply Power AC 85-253 V / AC 16.8-26.4 V / DC 16.8 - 31.2 VCurrent Output 0/2-10mA, 0-5 mA, 0/4-20 mA, 0/4-10/12-20 mAPulse Output Active 24 V DC pulse or passive optocouplerExt. Zero Return Optocoupler inputExt. Totalizer Reset Optocoupler inputForward/Reverse Metering Signal over optocoupler outputEmpty Pipe Detector from DN10 : 3/8”, signal over optocoupler outputSelf Monitor yesLocal Display / Totalization yesHousing Field mount housing, 19“-Insert, Panel mount housing, Rail mount housingCommunication PROFIBUS DP, PROFIBUS PA, HART-Protocol, FOUNDATION Fieldbus,
ASCII-Protocol (RS485)*) -25 °C for stainless steel process connections
-10 °C for steel process connections
DN 350-1000 : 14”-40”
DN 125-300 : 5”-12”
DN 3-100 : 1/10”-4”
DN 3-DN 100 : 1/10”-4” DN 3-DN 100 : 1/10”-4”
DN 3-DN 40
DN 50-DN 100 : 2”-4”
1/10”-1¼”
DN 3 - DN 401/10” - 1 1/2”
DN 50 - DN 1002” - 4”
Weld Stubs Tri-Clamp DIN 32676
Ext. Threads
Others upon request
Food Ind. FittingsDIN 11851
MAGXE
>V 205 l/min
>V
DATA STEP C/CE
ENTER
28340 m3
3
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Accuracy, Reference Conditions and Principles of Operation
Reference Conditions per EN 29104
Fluid Temperature20 °C ± 2K
Ambient Temperature20 °C ± 2K
Supply PowerLine voltage per Name Plate UN ± 1 % andFrequency f ± 1 %
Installation ConditionsUpstream >10xDN straight sectionDownstream >5xDN straight sectionD = Flowmeter primary size.
Warm Up Phase30 min
Analog Output EffectsSame as pulse output plus ± 0.1 % of rate.
Principle of OperationThe Faraday Laws of Induction, which state that a voltage is generated in a conductor when it moves through a magnetic field, form the basis for the electromagnetic flowmeter measurements.
This measurement principle is applied to a conductive fluid which flows in a pipe in which a magnetic field is generated perpendicular to the flow direction (see Schematic).
The voltage which is induced in the fluid is measured at two electrodes located diametrically opposite to each other. This signal voltage UE is proportional to the magnetic induction B, the electrode spacing D and the average fluid velocity v.
Since the magnetic induction B and the electrode spacing D are constant values the signal voltage UE is proportional to the average flow velocity v. The equation for calculating the volumetric flowrate shows that the signal voltage UE is linear and proportional to the volumetric flowrate.
The induced signal voltage is converted into scaled, analog and digital output signals in the converter.
QRangemax
0 0.2 0.4 0.6 0.8 1 2 4 6 8 10
6
5
4
3
2
1
0 2 4 6 8 10 20 40 60 80 100 %
Standard Calibration (Pulse Output): Q>0.07 Rangemax ± 0.5 % of rate Q<0.07 Rangemax ± 0.00035 Rangemax
Rangemax = maximum flowrate for the flowmeter size at 10 m/s
Standard calibration 0.5 % of rate
Acc
urac
y ±
% v
.M.
Flow Velocity
v [m/s]
Fig. 1: Flowmeter System Accuracy FXE4000
Magnet coil
Meter tube in electrode plane
Signal voltage
Signal electrode
UE = Signal voltage B = Magnetic induction D = Electrode spacing v = Average flow velocity qv = Volume flowrate
UE ~
qv =
UE ~ qv
B D v⋅ ⋅D2π
4---------- v⋅
Fig. 2: Electromagnetic Flowmeter Schematic
4
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Installation Requirements and Grounding
In- and Outlet Pipe SectionsThe metering principle is independent of the flow profile as long as stand-ing eddies do not extend into the metering section, such as may occur after double elbows, tangential inflow or partially open gate valves up-stream of the flowmeter. It is recommended that flow control devices be installed downstream from the flowmeter primary. It is essential to assure that the meter tube is always completely filled with fluid.
Our experience indicates that in most installations, straight inlet sections 3 x D long and straight outlet sections 2 x D long are sufficient.
For test stands the reference conditions in EN 29104 are to be main-tained. For certified instruments, there are special in- and outlet length requirements (see Page 7).
Electrode AxisThe meter can be installed in vertical, horizontal or sloped pipelines. The electrode axis should be horizontal, if at all possible. A vertical electrode axis orientation should be avoided. An ideal installation is shown in Fig. 3 .
GroundingThe grounding of the flowmeter primary is essential not only for safety reasons, but also of importance to assure trouble free operation of the electromagnetic flowmeter. The ground screws on the flowmeter primary are to be brought to ground potential. For technical reasons this potential should be identical to the potential of the metering fluid, if possible.
For plastic or insulated lined pipelines the fluid is grounded by installing ground plates. When there are stray potentials present in the pipeline, a ground plate is recommended on both ends of the meter primary.
For flowmeter primaries with hard or soft rubber liners, sizes DN 125/5” and larger, a conductive element is incorporated in the liner. This assures that the fluid is grounded.
To comply with the EMC- and Low Voltage Regulations the connection box/converter must be grounded in addition to the meter tube of the flowmeter primary. The green/yellow cable, included with the shipment, should be used to make this connection. Connection examples are shown in the Section „Interconnection Diagrams“ starting on Page 37.
Installation in Larger Size PipelinesThe flowmeter primary can readily be installed in larger pipeline sizes by utilizing reducers (e.g. flanged reducers DIN 2616). The pressure drop which results from the reduction can be determined from the Nomograph Fig. 4. The pressure drop is determined in the following manner:
1. Calculate the diameter ratio d/D.2. Determine the flow velocity from the Flow Range Nomograph
Fig. 5 .3. Read the pressure drop on the Y-Axis in Fig. 4.
Electrode axis
Fig. 3: Electrode Axis
100
10
1
0.5 0.6 0.7 0.8 0.9
v=8m/s
7m/s
6m/s
5m/s
4m/s
3m/s
2m/s
1m/s
D d
8°
V
Diameter Ratio d/D
Pre
ssur
e D
rop
p [m
bar]
∆
Flanged reducer
d = EMF Inside diameter D = Pipeline inside diameter v = Flow velocity [m/s]
p = Pressure drop [mbar]∆
Pressure Drop Nomograph for EMF with Flanged Reducers = 8°α 2⁄
Fig. 4: Nomograph for EMF Pressure Drop Determinations
5
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Flowmeter Sizes, Pressure Ratings, Flow Range Nomograph
Flowrate NomographThe volumetric flowrate is a function of both the flow velocity and the flowmeter size. The Flow Range Nomograph shows the flowrates which can be metered with a specific flowmeter size and also which flowmeter sizes are suitable for a specific flowrate.
Example:Flowrate = 7 m3/h (maximum value = flow range end value). Suitable are flowmeter primary sizes DN 20 : 3/4” to DN 65 : 2-1/2” for flow velocities between 0.5 and 10 m/s.
Meter Size DN Inch
Std. Press. Rating
PN
Min. Flow Range Flow Velocity 0 to 0.5 m/s
Max. Flow Range Flow Velocity 0 to 10 m/s
3 1/10 4 5/32 6 1/4
404040
0 to 0.2 l/min 0 to 0.4 l/min 0 to 1 l/min
0 to 4 l/min 0 to 8 l/min 0 to 20 l/min
8 5/16 10 3/8 15 1/2 20 3/4
40404040
0 to 1.5 l/min 0 to 2.25 l/min 0 to 5.0 l/min 0 to 7.5 l/min
0 to 30 l/min 0 to 45 l/min 0 to 100 l/min 0 to 150 l/min
25 1 32 1-1/4 40 1-1/2
404040
0 to 10 l/min 0 to 20 l/min 0 to 30 l/min
0 to 200 l/min 0 to 400 l/min 0 to 600 l/min
50 2 65 2-1/2 80 3
404040
0 to 3 m3/h 0 to 6 m3/h 0 to 9 m3/h
0 to 60 m3/h 0 to 120 m3/h 0 to 180 m3/h
100 4 125 5 150 6
161616
0 to 12 m3/h 0 to 21 m3/h 0 to 30 m3/h
0 to 240 m3/h 0 to 420 m3/h 0 to 600 m3/h
200 8 250 10 300 12
10/1610/1610/16
0 to 54 m3/h 0 to 90 m3/h 0 to 120 m3/h
0 to 1080 m3/h 0 to 1800 m3/h 0 to 2400 m3/h
350 14 400 16 450 18 500 20
10/1610/1610/16
10
0 to 165 m3/h 0 to 225 m3/h0 to 300 m3/h 0 to 330 m3/h
0 to 3300 m3/h 0 to 4500 m3/h 0 to 6000 m3/h 0 to 6600 m3/h
600 24 700 28 800 32
101010
0 to 480 m3/h 0 to 660 m3/h 0 to 900 m3/h
0 to 9600 m3/h 0 to 13200 m3/h 0 to 18000 m3/h
900 36 1000 40
1010
0 to 1200 m3/h 0 to 1350 m3/h
0 to 24000 m3/h 0 to 27000 m3/h
2
l/min l/sm /h3
2
3
456
810
2
3
456
8
5
2
3
456
810
8
654
3
2
10
54
3
2
4
3
108
654
3
2
4
2
3
456
8
8
654
3
2
8
654
3
2
4
3
210
10
10
2
3
456
8
2
3
456
810
2
3
456
810
1
2
3
456
810
108
654
3
2
108
6543
2
3
2
1108654
3
2
2
3
456
8
2
3
456
810
1
1
8
6543
2
102
10
8
654
3
2
1
3
456
8
210
0.50.60.8 1 2 3 5 6 8 10m/s
DN 200
DN 250DN 300DN 350DN 400DN 450DN 500DN 600DN 700DN 800DN 900DN 100
0
DN 100
DN 80
DN 65
DN 50
DN 10
DN 15DN 20DN 25
DN 32DN 40
DN 125DN 150
DN 3
DN 4
DN 6
Flow
rate
Exa
mpl
e
Fig. 5: Flow Range Nomograph DN 3 to DN 1000 : 1/10” to 40”
6
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Agency Approved EMF
ApprovalsThe design of the measurement instrument “Electromagnetic Volume Flowrate Totalizer with Electrical Counter” has been approved by the Na-tional Institute for Science and Technology (Physikalisch-Technischen Bundesanstalt) in Braunschweig, Germany. The following approvals have been granted for the Volume Flowrate Totalizer which consists of a flow-meter primary and a converter:
Appendix (EO6) or Appendix 5 (EO5) of the Certification Regulations of 1988 apply to the Electromagnetic Volume Flowrate Totalizer with Electrical Counter.
CertificationThe Electromagnetic Volume Flowrate Totalizer is certified on the test stands in Göttingen, Germany which have been approved for certification calibrations. After the calibration has been completed, the parameters which impact the Certification Regulations, can only be changed in the presence of a Certification Agent.
Approved Flowmeter Sizes for “Cold Water and Waste Water”
Approved Flowmeter Sizes for “Liquids other than Water”
Min. flow range: approx. 2.5 m/s.Max. flow range:approx.10 m/s.
The actual flow ranges must be in accord with the values listed in the Tables. Subsequent range changes require a new calibration on an agency certified test stand.
Installation Requirements for Volume Flowrate TotalizersThe following installation requirements are to be observed:For “Cold Water and Waste Water” the lengths of the straight pipeline sections must be at least 5 times the flowmeter size upstream and at least 2 times downstream. For “Liquids other than Water” (milk, beer, wort, brine) the values listed in the brackets in Fig. 6 apply.
For flow metering in both directions (forward and reverse) straight sec-tions are required on both sides of the flowmeter primary with a length of at least 5 times the flowmeter size for “Cold Water and Waste Water” ap-proved flowmeters and at least 10 times for “Liquids other than Water” approved flowmeters. The piping system must always be completely full. The signal cable length may not exceed 50 m.
6.221 Electromagnetic Volume Flowrate Totalizerwith a Class “B” Electrical Counter forCold Water and Waste Water
87.12
5.721 Electromagnetic Volume Flowrate Totalizerwith Electrical Counter for Liquids other than Water87.05
Meter SizeDN Inch
Min. Allow. Flow RangeEnd Value (approx. 2 m/s)
Max. Allow. Flow RangeEnd Value (approx. 10 m/s)
25 1 32 1-1/4 40 1-1/2
0 to 2.4 m3/h 0 to 5 m3/h 0 to 9 m3/h
0 to 12 m3/h 0 to 25 m3/h 0 to 45 m3/h
50 2 65 2-1/2 80 3
0 to 14 m3/h 0 to 24 m3/h 0 to 36 m3/h
0 to 70 m3/h 0 to 120 m3/h 0 to 180 m3/h
100 4 125 5 150 6
0 to 56 m3/h 0 to 84 m3/h 0 to 128 m3/h
0 to 280 m3/h 0 to 420 m3/h 0 to 640 m3/h
200 8 250 10 300 12
0 to 220 m3/h 0 to 360 m3/h 0 to 500 m3/h
0 to 1100 m3/h 0 to 1800 m3/h 0 to 2500 m3/h
350 14 400 16 500 20
0 to 700 m3/h 0 to 900 m3/h 0 to 1420 m3/h
0 to 3500 m3/h 0 to 4500 m3/h 0 to 7100 m3/h
600 24 700 28 800 32
0 to 2000 m3/h 0 to 2800 m3/h 0 to 3600 m3/h
0 to 10000 m3/h 0 to 14000 m3/h 0 to 18000 m3/h
900 36 1000 40
0 to 4600 m3/h 0 to 5600 m3/h
0 to 23000 m3/h 0 to 28000 m3/h
Flowmeter Size and Maximum Allowable Flowrates
DN Inch Qmax Liter/min
25 1 32 1-1/4 40 1-1/2 50 2
select between60 and 200 in steps of 10 select between100 and 400 in steps of 10 select between150 and 750 in steps of 50 select between250 and 1000 in steps of 50
65 2-1/2 80 3 100 4 150 6
select between400 and 2000 in steps of 100 select between700 and 3000 in steps of 100 select between900 and 4500 in steps of 100 select between2000 and 10000 in steps of 500
Minimum Flowrates and Fluids
DN Inch
Minimum Flowrate l/min Fluid
25 1 32 1-1/4 40 1-1/2 50 2
8 5 20 200
Beer, Milk, SyrupBeer, Milk, SyrupBeer, MilkBeer, Wort
65 2-1/2 80 3 100 4 150 6
500 50020002000
Milk, Wort, BeerMilk, Wort, BeerBrine, WortBrine
D d
8°
5 x DN (10 x DN) 2 x DN (5 x DN)
5 x DN (10 x DN) For forward andreverse flow metering
Fig. 6: Pipeline Installation, Reductions as Required
7
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Specifications: Flanged Design Models DE41F/DE43F, Wafer Design Models DE41W/DE43W
AttentionLlimits for the allowable fluid temperature (TS) and allowable pressure (PS) are a function of the liner and flange materials of the flowmeter (see instrument Name Plate).
Material Load Curves for Model DE41F/DE43F (Flanged Design)
Max. Temperature≤ 90 °C for hard/soft rubber liners Max. Temperature≤ 130 °C for PTFE/PFA liners
Max. Temperature≤ 90 °C for hard/soft rubber liners Max. Temperature≤ 130 °C for PTFE/PFA liners
Max. Temperature≤ 90 °C for hard/soft rubber liners Max. Temperature≤ 130 °C for PTFE/PFA liners
Max. Temperature≤ 90 °C for hard/soft rubber liners Max. Temperature≤ 130 °C for PTFE/PFA liners
JIS 10K-B2210 Flanges SS 1.4571[316Ti] or Steel
Liner: PTFE, hard/soft rubber (limited to 90 °C)
Max. Temperature ≤ 90 °C for hard/soft rubber liners
Max. Temperature ≤ 90 °C for hard/soft rubber liners
!
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar] PN 40
PN 25
PN 16
PN 10
0
5
10
15
20
25
30
35
40
45
30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120130
Fig. 7: DIN-Flanges SS 1.4571[316TI] to DN 600
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
300 lb/CL 300
15 0lb /CL 150
0
5
10
15
20
25
30
35
40
45
50
55
30 10 10 30 50 70 90 110 130
Fig. 8: ANSI-Flanges SS1.4571[316TI] to 12” (CL150/300), to 40” (CL150)
PN 40
PN 25
PN 16
PN 10
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
0
5
10
15
20
25
30
35
40
45
30 10 10 30 50 70 90 110 130
Fig. 9: DIN-Flanges Steel to DN 600
Meter SizeDN Inch
Material PN TS [°C] PS [bar]
32-100 1-1/4 - 4 SS 1.4571[316Ti] 10 -25 to +130 10
32-100 1-1/4 - 4 Steel 10 -10 to +130 10
300 lb/CL 300
150 lb/CL 150
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
0
5
10
15
20
25
30
35
40
45
50
55
30 10 10 30 50 70 90 110 130
Fig. 10: ANSI-Flanges Steel to 12” (CL150/300), to 40” (CL150)
6
7
8
9
10
11
12
13
14
15
16
17
DN 700 PN 16
DN 900 PN 16DN 800 PN 16
DN 1000 PN 16
DN 900 PN10DN 800 PN 10DN 700 PN 10
DN 1000 PN 10
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
-30 -20 -10 0 10 20 30 40 50 60 70 80 90
Fig. 11: DIN-Flanges SS 1.4571[316Ti DN 700-DN 1000
DN 700 PN 16
DN 900 PN 16DN 800 PN 16
DN 1000 PN 16
DN 900 PN 10DN 800 PN 10DN 700 PN 10
DN 1000 PN 10
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
6
7
8
9
10
11
12
13
14
15
16
17
-10 0 10 20 30 40 50 60 70 80 90
Fig. 12: DIN-Flanges Steel DN 700-DN 1000
8
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Material Load Curves for Models DE41W/DE43W (Wafer Design)(PFA-Liner, Wafer Design) l
General Specifications
Min. allow. Pressure as a function of Fluid Temperature
Other meter sizes, press. ratings and Temp. Classes upon request
Max. Allowable Cleaning Temperature
If the ambient temperature > 25, then the difference must be subtracted from the max. cleaning temperature. Tmax - ∆ °C where ∆ °C = TAmb - 25 °C)
Max. allow. Fluid Temperatures as a Function of the Ambient Temperatures for Flowmeters with Steel Flanges
Max. allow. Fluid Temperature as a Function of the Ambient Temperature for Flowmeters with SS Flanges
Materials, Flowmeter Primary
Process Connection Materials
Protection Class per EN 60529IP 67 IP 68 (only for MAG-XE flowmeter primary)
Pipeline VibrationsMaximum allowable 15 m/s2 (10 - 150 Hz)
DesignsThe flanged flowmeters comply with the installation lengths defined in VDI/VDE 2641, ISO 13359 or DVGW (Working Paper W420, Design WP, ISO 4064 short).
DN Inch TSmax [°C] TSmin [°C] PSmax [bar] 3−100 1/10” - 4” 130 –10 16 (CL150)
Liner Meter SizeDN Inch
POperate mbar abs.
at TOperate°C
Hard rubber KTW approved
15 - 250 1/2 - 10 0 < 90300 - 1000 12 - 40 0 < 90
Soft rubber KTW approved
50 - 250 2 - 10 0 < 90300 - 1000 12 - 40 0 < 90
PTFE 10 - 800 3/8 - 32 270500
< 20< 130
PFA 3 - 100 1/10 - 4 0 < 130
CIP-Cleaning Liner Primary
Tmax °C
tmaxMinutes
TAmb. °C
Steam cleaning PTFE, PFA 150 60 25Liquid cleaning PTFE, PFA 140 60 25
60
13050
25
Fluid Temperature °C
Ambient Temperature °C
20
10 0
Temperature range for COPAXETemperature range for MAGXE
Max. allowable fluid temperature for Hard/soft rubber liner 90 °CMax. PTFE/PFA 130 °Callowable fluid temperature for
Comment:
Fig. 13 Max. allow. Fluid Temperatures as a Function of the AmbientTemperatures for Flowmeters with Steel Flanges
Ambient Temperature °C
Fluid Temperature °C130500
60
25
20
25
Temperature range for COPAXETemperatur MAGXEe range for
Comment:Max. allowable fluid temperature for Hard/soft rubber liner 90 °CMax. PTFE/PFA 130 °Callowable fluid temperature for
Fig. 14: Max. allow. Fluid Temperature as a Function of the AmbientTemperature for Flowmeters with Stn. Stl. Flanges
Part Standard Options
Liner PTFE, PFA, hard rubber, soft rubber
–
Signal and ground electrodes for– hard rubber,
soft rubberSS 1.4571 [316Ti]
Hast. B-2 (2.4617), Hast. 2 C-4, Titanium, Tantalum, Platinum-Iridium
– PTFE PFA
Hast. C-4 (2.4610) SS 1.4571 [316Ti]Hast. B-2 (2.4617)Titanium, TantalumPlatinum-Iridium
Ground plate for flanged and wafer design flowmeters
SS 1.4571 [316Ti] Upon request
Protection plate SS 1.4571 [316Ti] Upon request
Part Standard OptionsFlanges DN 3 - 15 : 1/10”-1/2”DN 20 - 300 : 3/4”-12”
SS 1.4571 [316Ti] (standard)Steel (galvanized) 1.4571[316Ti]
DN 350 - 1000 : 14”-40” Steel (painted) 1.4571[316Ti]
Part Standard Options
HousingDN 3 - DN 300 1/10” - 12”
Two piece housingCast Alum., painted, Paint coat, 60 µm thick RAL 9002
–
DN 350 - 1000 14” - 40”
Welded steel construction,painted Paint coat, 60 µm thick RAL 9002
Connection box Cast Alum., painted, Paint coat 60 µm thick Frame: dark gray, RAL 7012Cover: light gray, RAL 9002
–
Meter tube SS 1.4301 [304] –
Pg-Connector Polyamide PVDF
9
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Specifications: Stn. Stl. Flowmeter, Mod. DE21_ or DE23_, DN 3 to DN 100 : 1/10” to 4”
Material Loads for Model DE21_ or DE23_, (with variable process connections)
Material Loads Curves for Flanged Flowmeters Model DE21F/DE23F
Liner: PFA
Liner: PFA
JIS 10K-B2210 Flanges SS 1.4571 [316Ti] or Steel
Material Loads Curves for Wafer Design Flowmeters Model DE21_/DE23_
Liner: PFA
JIS 10K-B2210 Wafer Design
Minimum Allowable Absolute Pressure
Maximum Allowable Cleaning Temperature
If the ambient temperature > 25, then the difference must be subtracted from the max. cleaning temperature. Tmax - ∆ °C, where ∆ °C = (TAmb -25 °C).
Maximum Allowable Temperature Shock
*) Higher temperatures are allowed for CIP/SIP cleaning for limited time periods, see Table „Maximum Allowable Cleaning Temperature“.
Process ConnectionsLiner PFA
Meter SizeDN Inch
PSmax. [bar]
TSmax.[°C]
TSmin.[°C]
Wafer Design 3- 50 1/10-265-100 2½-4
40(CL300)16(CL150)
130*130*
– 25– 25
Weld stubs per ISO 2037 25-100 1-4 10 130* – 25Weld stubs per DIN 2463 10-100 3/8-4 10 130* – 25Weld stubs per DIN 11850 10-100 3/8-4 10 130* – 25Food Ind. ftgs per DIN 11851 3-100 1/10-4 10 130 – 25Tri-Clamp per DIN 32676 3-100 1/10-4 10 121 – 25External threads ISO 228 3- 25 1/10-1 10 130* – 25
Meter Size Material PN TS [°C] PS [bar]
DN 25–1001” - 4”
SS 1.4571[316Ti] 10 -25 to +130* 10
Steel 10 -10 to +130* 10
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar] PN 40
PN 25
PN 16
PN 10
0
5
10
15
20
25
30
35
40
45
30 20 10 0 10 20 30 40 50 60 70 80 90 100 110 120130 *)
Fig. 15: DIN-Flanges SS 1.4571 [316Ti] to DN 100
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
300lb/CL300
150lb/CL150
0
5
10
15
20
25
30
35
40
45
50
55
30 10 10 30 50 70 90 110 130 *)
Fig. 16: ASME-Flanges SS 1.4571 [316Ti] to 4”
Meter Size Material PN TS [°C] PS [bar]
DN 32–1001-1/4” - 4”
SS 1.4404[316L]SS 1.4435[316L]SS 1.4301[304]
10 –25 to +130 10
Liner Meter Size POperatembar abs
at TOperate°C
PFA DN 3 – 1001/10” - 4”
0 ≤ 130*
CIP-Cleaning Liner Tmax°C
TmaxMinutes
TAmb°C
Steam cleaning Liquid cleaning
PFAPFA
150140
6060
2525
Liner Temp. Shockmax. Temp. Diff. °C
Temp. Gradient°C/min
PFA any any
Temperatur / Temperature (TS) [°C]
Dru
ck /
Pre
ssur
e (P
S) [
bar]
PN 40/CL300
PN 25
PN 16/CL150
PN 10
0
5
10
15
20
25
30
35
40
45
60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 90 100110120130*140
Fig. 17:
10
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Temperature Diagram
Fluid Temperatures-25 °C to +130 °C, CIP-cleanable, see Temperature Diagram and Max. Allowable Cleaning Temperature.
Storage Temperature-20 °C to +70 °C
Materials, Flowmeter Primary
Process Connection Materials
Gasket Material
Protection Class per EN 60529IP 67 Standard IP 68 (only for MAG-XE flowmeter primary)
Pipeline VibrationsMaximum allowable 15 m/s2 (10 - 150 Hz)
Liner Mate-rial
Electrode Material Electrodes Design
Standard Options Standard Options
PFA Hast.-C4 (1.4539 for Food Ind. fittings & Tri-Clamp
Hast.-B2SS 1.4539SS1.4571[316Ti]Tantalum, Titanium,Platinum-Iridium
Flat head Pointed head (≥ DN 10 3/8”
Standard
Flanges per DIN SS 1.4571 [316Ti]
Wafer Design None
Weld stubs SS 1.4404 [316L]
Food Ind. Fittings per DIN 11851 SS 1.4404 [316L]
Tri-Clamp per DIN 32676 SS 1.4404 [316L]
External threads SS 1.4404 [316L]
Connection Box Standard Option
COPA-XE Cast Alum., painted,Paint colorsFrame: dark gray, RAL 7012Cover: light gray, RAL 9002
Converter hous-ing made com-pletely of Stn. Stl. 1.4301 [304]
MAG-XE SS 1.4301 [304] –
Meter Tube SS 1.4301 [304] –
PG-Connector Polyamide PVDF
Housing, Flowmeter Primary
Deep drawn housing SS 1.4301 [304]
60
50 130
Fluid Temperature °C
Ambient Temperature °C
25
20
25 0
Temperature range for MAGXE
Temperature range for COPAXE
Fig. 18: Maximum Allowable Ambient Temperatures as a Function of the Fluid Temperature for Stn. Stl Process Connections and Wafer Designs
Process Connections Gasket Material
Wafer Design None
Weld stubs, Food Ind. Fittings, Tri-Clamp, External Threads
EPDM (Ethylene-Propylene) std. with FDA-Approval, Silicone with FDA-Approval (Option)
Housing flat gasket Silicone
11
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Flanges per DIN and ANSI, Mod. DE41F & DE43F
72
35
L*
D
C
F
E
95
199120
12080
35
67
MAG-XE COPA-XE MAG-XE COPA-XE
DN 3 - 100 : 1/10” - 4”Tolerance: L*+0-3
DIN FlangesDimensions Weight appr. kg
DN PN 1) D L2)3) F C E Compact Design Remote Primary3-85)
101520
10-4010-4010-4010-40
909095
105
130200200200
281281281292
62626273
157157157168
55.55.56
44.54.55
25324050
10-4010-4010-4010-40
115140150165
200200200200
292297301337
73788290
168173177185
6.58
8.511
5.57
7.59
6580
100
10-4010-4010-16
185200220
200200250
365377417
104110130
199205225
161920
131617
1) Other pressure ratings upon request2) If one ground plate (mounted on one flange) is installed, the dimension L increases as follows: DN 3 - 100:1.10”-4” by 3 mm.3) If one protection plate (mounted on one flange) is installed, the dimension L increases as follows: DN 3 - 100:1.10”-4” by 6 mm.4) If two protection flanges (mounted to each ANSI flange, old lay length) are installed the dimension L increases as follows:
1/10” - 3” by 20 mm, 4” and larger by 25 mm5) Connection flange DN 106) Connection flange 1/2“
ANSI Flanges
For dimensions F, C, E see Table DIN Flanges
Dimensions WeightCompact Design Remote Primary
CL 150 CL 300 L 3)4) CL 150 CL 300 CL 150 CL 300DN Inch D D ISO 13359 ABB (old lay length) appr. kg appr. kg appr. kg appr. kg3-8101520
1/8-5/166)
3/86)
1/23/4
89898998
969696
118
130200200200
130270270270
5.55.55.56
5.55.55.56
44.54.55
44.54.55
25324050
11 1/41 1/2
2
108118127153
124134156165
200200200200
270280280280
6.58
8.510
6.58
8.510
5.57
7.59
5.57
7.59
6580
100
2 1/234
178191229
191210254
200200250
330340400
141718
141718
131617
131617
ISO Projection Method EAll dim´s in mm
Fig. 19: Dimensions Flowmeter Primary DN 3 :1/10” to DN 100:4”, Flanges per DIN and ANSI
12
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Flanges per DIN and ANSI, Mod. DE41F & DE43F
Tolerance: L* DN 125 - 200 : 5” - 8” +0-3 ; DN 250 - 500 :10”-20” +0
-5
DIN Flanges
Dimensions Weight appr. kg
DN PN 1) D L F G G1 H Compact Design Remote Primary
125 10-16 250 250 148 292 199 250 31.0 27.0
150 10-16 285 300 179 313 220 285 33.0 29.0
200200
1016
340340
350350
179207
344344
251251
340340
55.055.0
53.053.0
250250
1016
395405
450450
250250
372372
279279
405405
81.081.0
79.079.0
300300
1016
445460
500500
250250
415415
322322
505505
86.086.0
81.081.0
72
35
D
L*
>V 205 l/min28340 m3>V
199
120
120
D
FG
8035
67
G 1
103
H
MAG-XE COPA-XE MAG-XE COPA-XE
DN 125 - 300 : 5” - 12”
1) Other pressure ratings upon request2) If two protection flanges (mounted to each ANSI flange, old lay length) are installed the dimension L increases
as follows: 5” and larger by 25 mm
ANSI Flanges
For dimensions F with ANSI Flanges see Table DIN Flanges.
Dimensions Weight
Compact Design RemotePrimary
CL 150 CL 300 L 2) CL 150 CL 300 CL 150 CL 300
DN Inch D D ISO 13359 ABB (old lay length) G G1 appr. kg appr. kg appr. kg appr. kg
125 5 254 280 250 450 292 199 37.0 39.0 36.0 38.0
150 6 280 318 300 450 313 220 39.0 41.0 38.0 40.0
200 8 343 381 350 500 344 251 67.0 75.0 66.0 74.0
250 10 407 445 450 550 372 279 99.0 119.0 98.0 118
300 12 483 521 500 620 415 322 125.0 181.0 124.0 180.0
ISO Projection Method EAll dim´s in mm
Fig. 20: Dimensions Flowmeter Primary DN 125:5” to DN 300:12”, Flanges per DIN and ANSI
13
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Flanges per DIN and ANSI, Mod. DE41F & DE43F
GF
L*
G 1
8035
D
67
MAG-XE COPA-XE MAG-XE COPA-XE
DN 350 -1000 : 14” - 40”
Tolerance: L* DN 350 - 500 :14”-20” +0-5 ; DN 600 - 1000 :24”-40” +0
-10
1) Other pressure ratings upon request
DIN Flanges
Dimensions Weight
Compact Design RemotePrimary
DN PN 1) D L F G G1 appr. kg appr. kg
350350
1016
505520
550550
250250
430430
341341
131.0145.0
126.0140.0
400400
1016
565580
600600
275275
456456
367367
160.0180.0
155.0175.0
500 10 670 650 310 492 403 196.0 191.0
600 10 780 780 361 543 454 276.0 243.0
700 10 895 910 448 570 495 319.0 315.0
800 10 1015 1040 508 620 545 409.0 405.0
900 10 1115 1170 558 670 595 487.0 483.0
1000 10 1230 1300 615 720 645 579.0 575.0
ANSI Flanges
For dimensions F with ANSI flanges see Table DIN Flanges.
Dimensions Weight
Compact Design Remote Primary
CL 150 CL 300 L CL 150 CL 300 CL 150 CL 300
DN Inch D D ISO 13359 ABB (old lay length) G G1 appr. kg appr. kg appr. kg appr. kg
350 14 533 - 550 650 430 341 183 - 178 -
400 16 597 - 600 700 456 367 230 - 225 -
450 18 635 - 686 - 500 403 235 - 230 -
500 20 699 - 762 780 492 403 268 - 263 -
600 24 813 - 914 850 545 448 295 - 293 -
ISO Projection Method EAll dim´s in mm
Fig. 21: Dimensions Flowmeter Primary DN 350:14” to DN 1000:40”, Flanges per DIN and ANSI
14
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Wafer Design, Mod. DE41W & DE43W
MAG-XE COPA-XE MAG-XE COPA-XE
DN 3 - 100 : 1/10” - 4”
Process Connections DN Inch PN L B C E F WeightCompact Design
appr. kg
WeightRemote Primary
appr. kg
Wafer Design 3 - 10 1/10-3/8 16 69 75 62 157 281 3.0 2.0
15 1/2 16 69 75 62 157 281 3.0 2.0
25 1 16 91 95 73 168 292 4.5 3.5
32 1 1/4 16 99 103 78 173 297 5.0 4.0
40 1 1/2 16 104 112 82 177 301 6.0 5.0
50 2 16 119 130 90 185 337 6.5 5.5
65 2 1/2 16 103 146 104 199 365 8.0 7.0
80 3 16 103 163 110 205 377 9.0 8.0
100 4 16 133 190 130 225 417 10.0 9.0
ISO Projection Method EAll dim´s in mm
Fig. 22: Dimensions Flowmeter Primary DN 3:1/10” to DN 100:4”, Wafer Design
15
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Stainless Steel Flowmeter Primary Flanges per DIN and ANSI, Mod. DE21F & DE23F
72
AL*
35G
C
F103
G1
74
205 l/min>V
>V 28340 m3 83
D
199120
120
MAG-XE COPA-XE MAG-XE COPA-XE
DN 3 - 40 : 1/10” - 1½”Tolerance: L*+0
-3
Flanges per DIN 2501
Dimensions Weight
Compact Design Remote Primary
DN PN D L F G G1 d4 A appr. kg appr. kg
3-81) 10-40 90 130 63 219 133 34.9 37 3.0 2.0
10 10-40 90 200 63 219 133 34.9 37 3.0 2.0
15 10-40 95 200 63 219 133 34.9 37 3.0 2.0
20 10-40 105 200 66 223 137 42.9 42 4.5 3.5
25 10-40 115 200 73 230 144 50.8 54 5.0 4.0
32 10-40 140 200 78 235 149 63.5 62 6.0 5.0
40 10-40 150 200 82 239 153 73 67 6.5 5.5
ANSI Flanges
For dimension F, d4 and A see Table DIN Flanges.1) Connection flange DN 102) Connection flange 1/2“
Dimensions Weight
Compact Design Remote Primary
CL 150 CL 300 CL 150 CL 300 CL 150 CL 300
DN Inch D D L G G1 appr. kg appr. kg appr. kg appr. kg
3-8 1/8-5/162) 89 95 130 219 133 3.0 3.0 2.0 2.0
10 3/82) 89 95 200 219 133 3.0 3.0 2.0 2.0
15 1/2 89 95 200 219 133 3.0 3.0 2.0 2.0
20 3/4 98 118 200 223 137 4.5 4.5 3.5 3.5
25 1 108 124 200 230 144 5.0 5.0 4.0 4.0
32 1¼ 118 134 200 235 159 6.0 6.0 5.0 5.0
40 1½ 127 156 200 239 153 6.5 6.5 5.5 5.5
If one ground plate is required, L + 3 mm, material upon request. The above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
ISO Projection Method EAll dim´s in mm
Fig. 23: Dimensions Stn. Stl. Flowmeter Primary DN 3:1/10” to DN 40:1½”, Flanges per DIN and ANSI
16
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Stainless Steel Flowmeter Primary Flanges per DIN and ANSI, Mod. DE21F & DE23F
72
35
G
G
AL*
Dd4
103
74
>V>V
205 l/min28340 m3
199120
120
D
83
MAG-XE COPA-XE MAG-XE COPA-XE
DN 50 - 100 : 2” - 4”
Tolerance: L*+0-3
If one ground plate is required, L + 3 mm, material upon request. The above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
Flanges per DIN 2501
Dimensions Weight
Compact Design Remote Primary
DN PN D L F G G1 d4 A appr. kg appr. kg
50 10-40 165 200 - 207 161 104 100 10.0 8.0
65 10-40 185 200 - 215 175 124 107 13.0 10.0
80 10-40 200 200 - 224 181 139 107 15.0 12.0
100 10-16 220 250 - 237 201 161 159 21.0 18.0
ANSI Flanges
For dimension F, d4 and A see Table DIN Flanges.
Dimensions Weight
Compact Design Remote Primary
CL 150 CL 300 CL 150 CL 300 CL 150 CL 300
DN Inch D D L G G1 appr. kg appr. kg appr. kg appr. kg
50 2 152 165 200 207 161 10.0 10.0 8.0 8.0
65 2½ 178 191 200 215 175 13.0 13.0 10.0 10.0
80 3 191 210 200 224 181 15.0 15.0 12.0 12.0
100 4 229 254 250 237 201 21.0 21.0 18.0 18.0
ISO Projection Method EAll dim´s in mm
Fig. 24: Dimensions Stn. Stl. Flowmeter Primary DN 50:2” to DN 100:4”, Flanges per DIN and ANSI
17
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Stainless Steel Flowmeter Primary Wafer Design, Mod. DE21W & DE23W
73
E
G1
F
AA*L
Di C D
G
103
74
199
120
120
Di
13.6
83
MAG-XE COPA-XE MAG-XE COPA-XE
DN Inch PN L1) A* A C Di D E F G G1 COPA-XE(G)Wgt.~kg
MAG-XE(G1)Wgt.~kg
3 4 6 81015
1/105/321/4
5/163/81/2
10-40CL 150/CL 300
68 64 37 42 3 4 6 81013
45 157 62 281 198 3.5 1.5
20 3/4 78 74 42 50 18 54 161 66 289 206 4.0 1.5
25 1 90 86 54 59 24 63 168 73 303 220 4.5 2.0
32 1 1/4 98 94 62 69 30 73 173 78 313 230 4.5 2.5
40 1 1/2 103 99 67 77 36 82 177 82 321 238 5.0 3.0
1) If one ground plate is required, L + 1.5 mmThe above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
DN 3 - 40 : 1/10” - 1½”
DN 3 - 8 : 1/10” - 5/16”
ISO Projection Method EAll dim´s in mm
Fig. 25: Dimensions Stn. Stl. Flowmeter Primary DN 3:1/10” to DN 40:1½”, Wafer Design
18
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Stainless Steel Flowmeter Primary Wafer Design, Mod. DE21W & DE23W F
A*
G E
L
Di
C D
G1
103
74
120
199
120
83
MAG-XE COPA-XE MAG-XE COPA-XE
1) Installation length with 2 ground plates L + 3 mmThe above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
DN Inch PN L1) A* A C Di D E F G G1 COPA-XE(G)Wgt.~kg
MAG-XE(G1)Wgt.~kg
50 2 10-40CL150/300
117 112 - 95 47 100 185 50 297 214 6.5 4.0
65 2 1/216
CL 150
103 99 - 111 62 116 199 58 319 236 7.0 4.5
80 3 103 99 - 128 74 133 205 66.5 334 251 8.5 6.5
100 4 133 129 - 155 96 160 225 80 367 284 11.0 8.5
DN 50 - 100 : 2” - 4”
ISO Projection Method EAll dim´s in mm
Fig. 26: Dimensions Stn. Stl. Flowmeter Primary DN 50:2” to DN 100:4”, Wafer Design
19
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Variable Process Connections, Mod. DE21_ & DE23_
C
A
D
G1
FEG
103
74
B
12
73
83
199
120
5,5
MAG-XE COPA-XE MAG-XE COPA-XE
DN 3 - 40 : 1/10” - 1½”
DN Inch PN A ∅ D E F* G* G1*MAG-XE
COPA-XE(G)Weight appr. kg 1)
MAG-XE(G1)Weight appr. kg1)
3-10 1/10-3/8 10 37 44 157 62 281 198 3.5 1.5
15 1/2 10 37 44 157 62 281 198 3.5 1.5
20 3/4 10 42 63 161 66 289 206 4 2
25 1 10 54 63 168 73 303 220 4.5 2.5
32 1 1/4 10 62 78 173 78 313 230 4.5 2.5
40 1 1/2 10 67 78 177 82 321 238 5 3
The above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
* The dimensions G, G1 and F increase by 10.5 mm when a mounting bracket is used Installation lengths with the variable process connections see Page 22 1) Plus proceess connection adapter weight see Page 22
Mounting Bracket (option)
ISO Projection Method EAll dim´s in mm
Fig. 27: Dimensions Flowmeter Primary DN 3:1/10” to DN 40:1½”, Variable Process Connections
20
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Flowmeter Primary Variable Process Connections, Mod. DE21_ & DE23_
73
E
G
F
60
A
D
G1
5,5
103 83
199
120
110
MAG-XE COPA-XE MAG-XE COPA-XE
DN 50 - 100 : 2” - 4”
The above dimensions for COPA-XE are for the design with an investment cast Alum. converter housing. Dimensions for stn. stl. converter housing see Page 23
* The dimensions G, G1 and F increase by 10.5 mm when a mounting bracket is used Installation lengths with the variable process connections see Page 22 1) Plus process connection adapter weight see Page 22
Mounting Bracket (option)
DN Inch PN A ∅ D E F* G* G1*MAG-XE
COPA-XE (G)Weight appr. kg 1)
MAG-XE (G1)Weight appr. kg1)
50 2 10 128 100 185 50 297 214 6.5 4
65 2 1/2 10 114 116 199 58 319 236 7 4.5
80 3 10 114 133 205 67 334 251 9 6.5
100 4 10 144 160 225 80 367 284 11 8.5
DN 50 “: 2” DN 65 -100 : 2½” - 4”
ISO Projection Method EAll dim´s in mm
Fig. 28: Dimensions Flowmeter Primary DN 50:2” to DN 100:4”, Variable Process Connections
21
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Stainless Steel Flowmeter, Adapters for Variable Process Connections, Mod. DE21_ & DE23_
Weld stubs per DIN 11850 orISO 2037 or DIN 2463
Food Ind. Fittings perDIN 11851
TriClamp perDIN 32676
L
Di
Da
Rd
Thd.
L L
Di
External threads
L
R
a
Meter Size DN Inch
Weld Stubs
ISO 2037 DIN 11850 DIN 2463
∅ Di ∅ Da L Weight/kg ∅ Di ∅ Da L Weight/kg ∅ Di ∅ Da L Weight/kg
3-10 1/10-3/8 - - - - 10.0 13.0 127 0.4 10.3 13.5 127 0.4
15 1/2 - - - - 16.0 19.0 127 0.4 18.1 21.3 127 0.4
20 3/4 - - - - 20.0 23.0 132 0.7 23.7 26.9 132 0.7
25 1 22.6 25.0 149 0.7 26.0 29.0 149 0.7 25 28 149 0.7
32 1-1/4 31.3 33.7 166 1.0 32.0 34.0 166 1.0 32 35 166 1.0
40 1-1/2 35.6 38.0 171 1.0 38.0 41.0 171 1.0 36.8 40 171 1.0
50 2 48.6 51.0 173 1.0 50.0 54.0 173 1.0 49 52 173 1.0
65 2-1/2 60.3 63.5 165 1.4 66.0 70.0 165 1.4 66 70 165 1.4
80 3 72.9 76.1 169 2.0 81.0 85.0 169 2.0 81 85 169 2.0
100 4 97.6 101.6 199 2.6 100.0 104.0 199 2.6 100 104 227 3.0
Meter Size DN Inch
Food Ind. Fittings Tri-Clamp
DIN 11851 DIN 32676
Rd. Thd. L Weight/kg ∅ Di L Weight/kg
3-10 1/10-3/8 28 x 1/8” 169 0.5 10.0 163 0.5
15 1/2 34 x 1/8” 169 0.5 16.0 163 0.5
20 3/4 44 x 1/6” 180 0.9 20.0 168 0.7
25 1 52 x 1/6” 207 0.9 26.0 192 0.8
32 1-1/4 58 x 1/6” 230 1.4 32.0 209 1.5
40 1-1/2 65 x 1/6” 237 1.4 38.0 214 1.4
50 2 78 x 1/6” 243 1.4 50.0 216 1.2
65 2-1/2 95 x 1/6” 245 2.2 66.0 221 1.6
80 3 110 x 1/4” 259 3.2 81.0 225 2.4
100 4 130 x 1/4” 307 4.4 100.0 255 3.1
External Threads ISO 228 / DIN 2999
Meter Size DN Inch
R a L Weightkg1)
3 - 10 1/10-3/8 3/8” 18 139 0.4
15 1/2 1/2” 18 139 0.4
20 3/4 3/4” 25 164 0.8
25 1 1” 25 179 0.8
ISO Projection Method EAll dim´s in mm
Fig. 29: Dimensions Stn. Stl. Flowmeters DN 3:1/10” to DN 100:4”, Adapters for Variable Process Connections
22
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Converter Complete, Made of Stainless Steel for Mod. DE23_
Wafer Design Accessories for Model DE41W, DE43W, DE21W, DE23WThe following accessories are available as a function of the meter size and the pressure rating: Bolts, nuts, lock washers, centering elements Gaskets are not included in the accessories.
Material: SS
Cable connector M20 x 1.5
73182.5
113.5
99
ISO Projection Method EAll dim´s in mm
Fig. 30: Dimensions Stn. Stl. Design COPA-XE Model DE23_
Meter Size Pressure Rating Part NumberDN 3 to 10 1/10” to 3/8”
PN 10 - 40 D614L265U03CL 150 D614L265U03CL 300 D614L265U04
DN 151/2”
PN 10 - 40 D614L265U03CL 150 D614L266U05CL 300 D614L266U06
DN 20 3/4”
PN 10 - 40 D614L267U04CL 150 D614L267U05CL 300 D614L267U06
DN 25 1”
PN 10 - 40 D614L268U04CL 150 D614L268U05CL 300 D614L268U06
DN 321-1/4”
PN 10 - 40 D614L269U04CL 150 D614L269U05CL 300 D614L269U06
DN 40 1-1/2”
PN 10 - 40 D614L270U04CL 150 D614L270U05CL 300 D614L270U06
DN 502”
PN 10 - 40 D614L296U04CL 150 D614L296U05CL 300 D614L296U06
DN 65 2-1/2”
PN 10 - 16 D614L297U08CL 150 D614L297U10
DN 80 3”
PN 10 - 40 D614L298U08CL 150 D614L298U09
DN 100 4”
PN 10 - 16 D614L299U07CL 150 D614L299U09
23
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information Flanged Flowmeters, Mod. DE43F and DE41F In addition to the Ordering Number please provide the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type, (ground plate, ground electrodes)
COPA-XE MAG-XEOrdering Number DE43F DE41FLinerHard rubber DN 15 - 1000 1/2” - 40” Soft rubber DN 50 - 1000 2” - 40” PTFE DN 10 - 600 3/8” - 24” PFA DN 3 - 100 1/10” - 4”
HSTP
HSTP
Meter SizeDN 3 1/10” DN 4 5/32” DN 6 1/4” DN 8 5/16”
03040608
03040608
DN 10 3/8” DN 15 1/2” DN 20 3/4” DN 25 1” DN 32 1-1/4”
1015202532
1015202532
DN 40 1-1/2” DN 50 2” DN 65 2-1/2” DN 80 3”
40506580
40506580
DN 100 4” DN 125 5” DN 150 6” DN 200 8” DN 250 10”
1H1Q1F2H2F
1H1Q1F2H2F
DN 300 12” DN 350 14” DN 400 16” DN 450 18” DN 500 20” DN 600 24”
3H3F4H4F5H6H
3H3F4H4F5H6H
DN 700 28” DN 800 32” DN 900 36” DN 1000 40”
7H8H9H1T
7H8H9H1T
Signal/Ground Electrode Material 1)
SS (1.4571[316TI])/ none (std. for hard/soft rubber) Hastelloy B-2 (2.4617)/ none Hastelloy C-4 (2.4610)/ none (standard tor PTFE/PFA)
SBH
SBH
Titanium/ none Tantalum/ none SS (1.4539)/ none
MTF
MTF
Platinum-Iridium/ none SS (1.4571)/ with Hastelloy B-2 (2.4617)/ with Hastelloy C-4 (2.4610)/ with
PENO
PENO
Titanium/ with Tantalum/ with SS (1.4539)/ with Platinum-Iridium/ with
IQRG
IQRG
Pressure RatingPN 10 PN 16 PN 25 PN 40
CDEF
CDEF
JIS K10 (only up to DN 100:4”) ANSI CL 150old installation length (only for replacements) ANSI CL 300old installation length (only for replacements)ANSI CL 150ISO installation lengthANSI CL 300 ISO installation length
KPQRS
KPQRS
Process Connection Material
Steel (standard from DN 20:3/4”) 1.4571[316Ti] Std.DN3-15:1/10”-1/2”
13
13
1) Ground electrodes available in meter sizes DN 3 - 300:1/10” - 12” A conductive ground element in integrated in the hard/soft rubber liners in meter sizes DN 125 - 1000:5” - 40” as standard. Ground electrodes not required.Continued on next Page
24
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
t
Additional Ordering Information to be provided in writing.
COPA-XE MAG-XE
Ordering Number DE43F DE41FAccessoriesNoneProtection plates 1.4571[316Ti] (both sides) Ground plate 1.4571[316Ti] (one side2) Protection flanges 1.4571[316Ti] (both sides3)
ABCD
ABCD
Temperature RangeStandard temperature (<130 °C PTFE/PFA; <90 °C Hard-/ Softrubber)
S S
CertificatesStandard (none) Material Certificate 3.1B per EN10204 & Press. Test per AD-2000Pressure Test per AD-2000Inspection Test Report per EN10204 3.1B
ADGF
ADGF
Calibration CertificatesNone Certified for Cold/Waste Water (DN 25 - 1000:1” - 40”) Certified for Liquids other than Water
ABC
none Certifiable Cold/WasteWater(DN25-1000:1”-40”) Certifiable Liquids other than Water
ABC
Protection Class IP 67 (Cable connector threads see Section “Application”)
2 IP 67 (thds. for cable connector M20 x1.5), std. IP 68 (thds. for cable connector PG 13.5) IP 67 (thds. for cable connector NPT 1/2”) IP 67 (thds. for cable connector PF 1/2”)
2345
Supply Power High voltage AC 100 - 230 V (-15/+10 %) Low voltage AC 16.8 - 26.4V / DC 16.8 - 31.2V
GK
Display Magnet Stick operation and lighted display D
In-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)
010203040506141516
ApplicationConverter housing with threads for cable connector M 20 x 1.5 (standard) Converter housing with threads for cable connector NPT 1/2” Converter housing with threads for cable connector PF 1/2”
023
2) ground plate one side mounted on flange (only available for flowmeter primaries ≤ DN 300:12”) 3) Only in combination with ANSI-Flanges (old installation length)
Name PlateGermanEnglishFrench
Excitation FrequencyDN 3 - 1000:1/10”-40” /6 1/4 Hz (50 Hz line)DN 3 - 100:1/10”-4” /12 1/2 Hz (50 Hz line)DN 3 - 1000:1/10”-40” /7 1/2 Hz (60 Hz line)DN 3 - 100:1/10”-4” /15 Hz (60 Hz line)
Electrode DesignStandardPointed head (from DN10/3/8”, SS1.4539), for high grease conten
25
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information for Wafer Design Flowmeters, Mod. DE43W and DE41W In addition to the Ordering Number please provide the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type, (ground plate, ground electrodes)
COPA-XE MAG-XEOrdering Number DE43W DE41WLinerPTFE PFA
TP
TP
Meter SizeDN 3 1/10” DN 4 5/32” DN 6 1/4” DN 8 5/16”
03040608
03040608
DN 10 3/8” DN 15 1/2” DN 25 1” DN 32 1-1/4” DN 40 1-1/2”
1015253240
1015253240
DN 50 2” DN 65 2-1/2” DN 80 3” DN 100 4’
5065801H
5065801H
Signal/Ground Electrode Material 1)
SS (1.4571[316Ti]) / none Hastelloy B-2 (2.4617) / none Hastelloy C-4 (2.4610) / none (standard)
SBH
SBH
Titanium / none Tantalum / none SS (1.4539) / none
MTF
MTF
Platinum-Iridium / none SS (1.4571) / with Hastelloy B-2 (2.4617) / with Hastelloy C-4 (2.4610) / with
PENO
PENO
Titanium / with Tantalum / with SS (1.4539) / with Platinum-Iridium / with
IQRG
IQRG
Pressure Rating PN 16 D DANSI CL 150 P P
CertificatesStandard (none) Mat’l Certificate 3.1B per EN10204 & Press. Test per AD-2000Pressure Test per AD-2000Inspection Test Report per EN10204 3.1B
ADGF
ADGF
Calibration CertificatesNone Certified for Cold/Waste Water (DN 25 - 1000:1” - 40”) Certified for Liquids other than Water
ABC
ABC
Protection Class IP 67 (threads for cable connector see section “Application”)
2 IP 67 (thds. for cable connector M20 x1.5) std. IP 68 (thds. for cable connector PG 13.5) IP 67 (thds. for cable connector NPT 1/2”) IP 67 (thds. for cable connector PF 1/2”)
2345
Supply Power High voltage AC 100 - 230 V (-15/+10 %)Low voltage AC 16.8 - 26.4 V / DC 16.8 - 31.2 V
GK
Display Magnet Stick operation and lighted display D1) Ground electrodes available in flowmeter sizes DN 3 - 100 : 1/10” - 4”
Continued on next Page
26
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
t
Additional Ordering Information to be provided in writing.
Note:Wafer Design accessories (bolts, nuts, lock washers) see Page 23
COPA-XE MAG-XEOrdering Number DE43W DE41WIn-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)
010203040506141516
ApplicationConverter housing with threads for cable connector M 20 x 1.5 (standard) Converter housing with threads for cable connector NPT 1/2” Converter housing with threads for cable connector PF 1/2”
023
Name PlateGermanEnglishFrench
Excitation FrequencyDN 3 - 1000:1/10”-40” /6 1/4 Hz (50 Hz line)DN 3 - 100:1/10”-4” /12 1/2 Hz (50 Hz line)DN 3 - 1000:1/10”-40” /7 1/2 Hz (60 Hz line)DN 3 - 100:1/10”-4” /15 Hz (60 Hz line)
Electrode DesignStandardPointed head (from DN10:3/8”, SS1.4539), for high grease conten
27
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information Stainless Steel Flanged Flowmeter Designs DN 3 - DN 100 : 1/10” - 4”In addition to the Ordering Number please provide the following information: Fluid, fluid temperature, operating pressure, flow range, pipeline type, (ground plate, ground electrodes)
COPA-XE MAG-XECompact COPA-XE DE23F DE21FLiner MaterialPFA P PMeter Sizes DN 3 1/10”
DN 4 5/32” DN 6 1/4” DN 8 5/16” DN 10 3/8“
0304060810
0304060810
DN 15 1/2” DN 20 3/4” DN 25 1” DN 32 1-1/4”
15202532
15202532
DN 40 1-1/2”DN 50 2”DN 65 2-1/2”DN 80 3”DN 100 4”
405065801H
405065801H
Signal/Ground Electrode Material 1)
SS 1.4571[316Ti] /none Hastelloy B-2 (2.4617) /none Hastelloy C-4 (2.4610) /none Titanium /none Tantalum /none SS 1.4539 /none (Food Ind. application.) Platinum-Iridium /none
SBHMTFP
SBHMTFP
SS 1.4571[316Ti] /with Hastelloy B-2 (2.4617) /with Hastelloy C-4 (2.4610) /with Titanium /with Tantalum /with SS 1.4539 /with (Food Ind. application.) Platinum-Iridium /with
ENOIQRG
ENOIQRG
Pressure RatingPN 16 (only DN 100:4”) PN 40 (DN 3 - 80:1/10” - 3”) JIS K10
DFK
DFK
ANSI CL 150 (ISO installation length) ANSI CL 300 (ISO installation length)
PQ
PQ
Process Connection MaterialSS 1.4571[316Ti] 3 3AccessoriesNone Protection plates 1.4571[316Ti] (both sides) Ground plate 1.4571[316Ti] (one side)
ABC
ABC
Temperature RangeStandard temperature < 130 °C S SCertificates:Standard (none) Material Certificate 3.1B per EN10204 & Press. Test per AD-2000Pressure Test per AD-2000Inspection Test Report per EN10204 3.1B
ADGF
ADFF
Calibration CertificatesNone Certified for Cold/Waste Water (DN 25 - 1000:1” - 40”) Certified for Liquids other than Water
ABC
ABC
Protection ClassIP 67 (threads for cable connector see Section “Application”) 2
IP 67 (Thds. for cable conn. PG13.5) IP 68 (Thds. for cable conn. PG13.5)
23
1) Ground electrodes available in flowmeter sizes DN 3 - 100 : 1/10” - 4”
Continued on next Page
28
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Additional Ordering Information to be provided in writing.
COPA-XE MAG-XECompact COPA-XE DE23F DE21FSupply PowerHigh voltage AC 100 - 230 V (-15/+10 %) Low voltage AC 16.8 - 26.4 V / DC 16.8 - 31.2 V
GK
Display Magnet Stick operation and lighted display DIn-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)
010203040506141516
ApplicationConverter housing, Aluminum with threads for cable connector M20 x 1.5 Converter housing, stn. stl. with threads for cable connector M20 x 1.5 Converter housing, Aluminum with threads for cable connector NPT 1/2“ Converter housing, Aluminum with threads for cable connector PF 1/2“
0123
Name PlateGermanEnglishFrench
Excitation FrequencyDN3-100:1/10”-4” / 12 1/2 Hz (50 Hz line) DN3-100:1/10”-4” / 15 Hz (60 Hz line)
Electrode DesignStandardPointed head (from DN 10:3/8”, Material 1.4539), for high grease content
Gasket MaterialEPDM with FDA Approval Silicone with FDA Approval
29
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information Stainless Steel Flowmeter DN 3 - DN 100 : 1/10” - 4”
COPA-XE MAG-XE
Compact COPA-XE DE23 DE21Process Connections:External threads ISO 228 (only DN3-25:1/1”-1”)Weld stubs n. ISO 2037 (only DN25-100:1”-4”) Weld stubs per DIN2463 Weld stubs per DIN 11850 Food Ind. fittings per DIN 11851 Tri-Clamp per DIN 32676 No adapter (for replacement orders)Wafer DesignOthers
EPQRSTVWZ
EPQRSTVWZ
Liner MaterialPFA P P
Meter Sizes DN 3 1/10” DN 4 3/32” DN 6 1/4” DN 8 5/16”
03040608
03040608
DN 10 3/8” DN 15 1/2” DN 20 3/4”
101520
101520
DN 25 1” DN 32 1-1/4” DN 40 1-1/2”
253240
253240
DN 50 2” DN 65 2-12” DN 80 3” DN 100 4”
5065801H
5065801H
Signal / Ground Electrode Material 1)
SS 1.4571[316Ti]/none Hastelloy B-2 (2.4617)/none Hastelloy C-4 (2.4610)/none standard
SBH
SBH
Titanium/none Tantalum/none SS 1.4539/none (Food Ind. application.)
MTF
MTF
Platinum-Iridium/none SS 1.4571[316Ti]/with Hastelloy B-2 (2.4617)/with Hastelloy C-4 (2.4610)/with standard
PENO
PENO
Titanium/with Tantalum/with SS 1.4539/with (Food Ind. application.)
IQR
IQR
Platinum-Iridium G G
Pressure RatingPN 10 Standard for Tri-Clamp, external threads,
Food Ind. fittingsC C
PN 16 (Wafer Design DN 3 - 100:1/10”-4”) PN 40 (Wafer Design DN 3 - 50:1/10”-2”) ANSI CL 150 (Wafer Design DN 3 - 100:1/10”-4”) ANSI CL 300 (Wafer Design DN 3 - 50:1/10”-2”)
DFPQ
DFPQ
1) Ground electrodes available in flowmeter sizes DN 3 - 100 : 1/10” - 4”
Continued on next Page
30
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Additional Ordering Information to be provided in writing.
Note:Wafer Design accessories (bolts, nuts, lock washers) see Page 23
COPA-XE MAG-XE
Compact COPA-XE DE23 DE21Process Connection Material None (only Wafer Design)SS 1.4404 [ 316L]Others
049
049
Accessories NoneMounting bracket
AC
AC
Temperature Range Standard temperature< 130 °C S S
CertificatesStandard (none) Material Certificate 3.1B per EN10204 & Press. Test per AD-2000Pressure Test per AD-2000Inspection Test Report per EN10204 3.1B
ADGF
ADGF
Calibration CertificatesNoneCertified for Cold/Waste Water (DN 25 - 1000:1” - 40”) Certified for Liquids other than Water
ABC
ABC
Protection ClassIP 67 (threads for cable connector see Section „Application“) 2 IP 67 (Thds. for cable conn. PG13.5)
IP 68 (Thds. for cable conn. PG13.5)23
Supply PowerHigh voltage AC 100 - 230 V (-15/+10 %) Low voltage AC 16.8 - 26.4 V / DC 16.8 - 31.2 V
KG
DisplayMagnet Stick operation and lighted display D
In-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)
010203040506141516
ApplicationConverter housing, Aluminum with threads for cable connector M20 x 1.5 Converter housing, stn. stl. with threads for cable connector M20 x 1.5 Converter housing, Aluminum with threads for cable connector NPT 1/2“ Converter housing, Aluminum with threads for cable connector PF 1/2“
0123
Name PlateGermanEnglishFrench
Excitation FrequencyDN 3 - 100: 1/10”-4” /12 1/2 Hz (50 Hz line)DN 3 - 100: 1/10”-4” /15 Hz (60 Hz line)
Electrode DesignStandardPointed head (from DN 10:3/8”, Material 1.4539), for high grease content
Gasket Materiala) EPDM with FDA Approval b) Silicone with FDA Approval
31
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Specifications Converter for COPA-XE and MAG-XE
Flow RangeContinuously adjustable between 0.5 and 10 m/s
Accuracy≤ 0.5 % of rate
Reproducibility≤ 0.15 % of rate
Minimum Conductivity5 µS/cm(20 µS/cm for demineralized water)
Response TimeFor a step change 0-99 % (corresponds to 5 τ) ≥ 1 s
Supply PowerHigh voltage AC: 100 - 230 V (-15/+10 %)Low voltage AC: 16.8-26.4 VLow voltage DC: 16.8 - 31.2 V, ripple: < 5 %
Magnetic Field Supply6 1/4, 7 1/2 Hz 12½ Hz, 15 Hz(50/60 Hz supply power line frequency )
Power≤ 14 VA for AC supply power (flowmeter primary incl. converter) ≤ 6 W for DC supply power DC (flowmeter primary incl. converter)
Ambient Temperature-20 to +60 °C see Temperature Diagram Page 9
Electrical ConnectionsSpring loaded screwless terminals
Protection Class per EN 60529IP 67, IP 68 (only MAG-XE flowmeter primaries)
Forward/Reverse Flow MeteringFlow direction is indicated by direction arrows in the display and signalled over the optocoupler output (ext. contact output).
DisplayIncludes a lighted display. Data can be entered using the 3 keypad buttons or, without opening the housing, by using the Magnet Stick.
2x16-character full graphic LCD-dot matrix-display. The internal flow is totalized separately for each flow direction in one of 16 different direct reading engineering units. The flowrate is displayed in percent or in one of 45 different direct reading engineering units. The converter housing can be rotated by 90°. The display can be installed in 3 positions assuring optimal readability. In multiplex operation, in addition to the display selections for the 1st and 2nd line, the flowrate can be displayed in %, direct reading engineering units, or as a bar-graph, the totalizer value for the forward or reverse directions, the TAG No. or current output value i.
Converter Housing Design Options
For Model COPA XECompact Design with converter housing made of cast light metal, painted, paint coat 60 µm thick, rear section RAL 7012 dark gray, front section (cover) RAL 9002 light gray
Option:Converter housing made of stainless steel
For Model MAG-XEa) Field mount housing made of cast light metal, painted
paint coat 60 µm thick, rear section RAL 7012 dark gray, front section (cover) RAL 9002 light gray
b) 19” Insert c) Panel mount housing d) Housing for rail mounting
Weight:COPA-XE:see Dimensions section MAG-XE: Field mount housing: 4.5 kg
19” Insert: 1.5 kg Rail mount housing: 1.2 kg Panel mount housing 1.2 kg
Signal Cable (only for MAG-XE)The maximum cable length between the flowmeter primary and the converter is 50 m. Each flowmeter system is shipped with a 10 m long signal cable. If a length longer than 10 m is required, it should be ordered using Part No. D173D018U02.
Plugable EEPROM
3 Sensors for Magnet Stick Operation
3 Operator Buttons
Fig. 31: Converter Keypad and Display
32
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Display
The instantaneous flowrate in % of the flow range setting or direct reading engineering units is displayed. The value of the integrated flowrate is dis-played in the 2nd line (including units).
The flowrate can be displayed in percent or one of 45 different direct reading engineering units. The flow totals can be displayed in one of 16 different units including liters, gallons, cubic meters, tons (if a density has been entered). In addition it is possible to configure user defined units.
The low flow cutoff can be set between 0 and 10 % of max. (applies to the current and pulse outputs and the displayed values).
The pulse factor, which can be set between 0.001 and 1000, is a multi-plier for the values displayed.
The pulse width can be set between 0.1 ms and 2000 ms and is automatically checked.
There are a number of languages available for the display.
Automatic self monitoring with a display of the error diagnostics and a signal over the contact output. All detected errors are stored in the error register.
The individual subassemblies in the converter can be tested. All outputs can be simulated for start-up and test purposes.
F 70.01 %
F 10230 m3
→→
Unit Qmax
l/s
Unit Totalizer
m3
Damping
10.000 s
Low flow cutoff 1.000 %
Pulse
1.000 /m3
Pulse width
100.000 ms
Language
English
Error register 0 ... 3 ...
Function test
Iout
33
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Isolation In- / OutputsThe current output and the pulse output are isolated from the input circuit and from each other.
1.) Analog Output Signals
a) Current output (Terminals +/-)0/4-20 mA load ≤ 600 Ω; 0/2-10 mA, load ≤ 1200 Ω; 0-5 mA load ≤ 2400 Ω selectable. Terminals: +/-
b) Scaled Pulse Output (Terminals V8, V9 or Ux, V8)Scaled pulse output max. 5 kHz, pulse factor which can be set between 0.001 and 1000 is a multiplier for the value displayed (1 pulse/m3 x 1000). The pulse width can be set between 0.1 ms and 2000 ms.A change between an active or passive configuration can be made using jumpers.
c) Contact Output The following functions can be assigned to the contact output in the software: System monitor: Normally opened or closed contact Empty pipe: Normally opened or closed contact Forward/Reverse: Contact closes for forward flow direction Max-Alarm, Min-Alarm: Normally opened or closed contact MAX-MIN-Alarm: Normally opened or closed contact
Optocoupler, (Terminals P7, G2 or Ux, P7)16 V ≤ UCEH < 30 V, 0 V ≤ UCEL < 2 V 0 mA ≤ ICEH < 0.2 mA, 2 mA < ICEL < 220 mA
d) Contact InputThe following functions can be assigned to the contact input in the software:• Ext. Zero Return: When the pipeline empties all the outputs can be
turned off.• Ext. Totalizer Reset: The internal totalizer values can be reset over the
external contact. Optocoupler, Terminals X1, G2 16 V < U < 30 V, Ri 2 kOhm
• Ext. Totalizer Stop: Independent of the instantaneous flowrate, the flow integration can be stopped.
Empty Pipe SignalIf the "automatic empty pipe circuit" is used, a signal can be transmitted for an – empty pipe – condition.
In addition, the current output can be set to “low” or “high”, and the pulse totalization interrupted.
The option "empty pipe circuit" requires a conductivity ≥ 20 µS/cm, and a meter size ≥ DN 10 : 3/8”
For the optocoupler specifications, see Contact Output
Design Optocoupler Passive Active
Function E9, C9 9, 10
Operating voltage 0 V ≤ UCEL ≤ 2 V 16 V ≤ UCEH ≤ 30 V
16 V ≤ U ≤ 30 V
Operating current and frequency
0 mA ≤ ICEH ≤ 0.2mA5 mA ≤ ICEL ≤ 220 mAfmax ≤ 5 kHz
20 mA ≤ I ≤ 150 mAfmax = 4 Hzpulse width: ≤ 50 mspulse: 16 V ≤ 25 msOn/off ratio:≥ 1:4 (Ton : Toff)
2 mA ≤ I ≤ 20 mAfmax = 5 kHz16 V ≤ U ≤ 30 V
Current Output
0 - 20 mA
Current
Flowrate
Current Output(05 mA, 010 mA,020 mA)
Current Output with elevatedzero (01020 mA)
Current Output with elevatedzero (41220 mA)
Current Output (010 mA, 420 mA)
Flowrate
Flowrate
Flowrate
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
I max I max
I min
Reverse Forward0 %
Reverse Forward0 %
Reverse Forward0 %
Reverse Forward0 %
Current
Current
Current
34
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
2.) Digital CommunicationThere are 5 digital communication options available:
a) The HART-ProtocolThe digital communication utilizes an alternating voltage superimposed on the current output. The instrument can be configured directly using the 3 buttons on the converter keypad or using the configuration and operator software SMART VISION® together with the associated HART DTM for SMART VISION®. (See below for more detailed information or the separate Data Link Description, Part No. D184B108U01). The flow-meter is registered with the HART Communication Foundation.
b) The ASCII-ProtocolThe digital communication utilizes the RS485 data link. For more detailed information see the separate Data Link Description Part No. D184B025U06
c) The PROFIBUS DP ProtocolThe digital communication utilizes a PROFIBUS DP connection board. This instrument can be configured directly using the 3 buttons on the on the converter keypad or using the configuration and operator software SMART VISION®. For more detailed information see the separate Data Link Description PROFIBUS DP Part No. D184B093U10.
d) The PROFIBUS PA-ProtocolThe digital communication utilizes IEC 61158-2 This instrument can be configured directly using the 3 buttons on the on the converter keypad or using the configuration and operator software SMART VISION® and the associated PROFIBUS PA DTM. For more detailed information see the separate Data Link Description PROFIBUS PA Part No. D184B093U26.
e) The FOUNDATION Fieldbus FFThe digital communication utilizes IEC 61158-2 This instrument can be configured directly using the 3 buttons on the on the converter keypad or using the services integrated in the system or using the National Configurator. For more detailed information see the separate Data Link Description Part No. D184B093U18.
a) HART-Protocol
Transmission ModeFSK Modulation on the current output 4-20 mA per Bell 202 Standard. Max. signal amplitude:1.2 mApp Current output load: min. 250Ω, max. < 600 Ω Cable: AWG 24 twisted Max. cable length: 1500 m
b) ASCII-ProtocolTransmission technology: RS485 data linkV pp = 5 V. Input impedance: ≥12 kOhm,Max. cable length: ≥ 1200 m. Baudrate: 1200-9600 Baud.Max. 32 instruments in parallel on a single bus. A shielded cable with individually twisted pairs is recommended.Terminals: A and B
c) Profibus DP ProtocolTransmission technology RS 485 data link Transmission speed 9.6 to 1500 kbit/s Protocol per EN 50170 Ident-No. 6666 HEXCyclic (Output variables, see separate data link description for COPA/MAG-XE)
CableA shielded twisted cable is recommended. Max. cable length 1200 m (cable type A) Characteristic resistance 135-165 Ω Max. 32 Instruments on a single bus Baudrate: 9.6-1500 kbit/s Distributed capacitance < 30 pF/m, loop resistance 110 Ω/km The max. tap line length is a function of the baudrate and the number of instruments. Send and receive signals on the same terminal.
>V 205 l/min>V 28340 m3
PLS or PC
Rb = 250 Ohm
4 20 mA
202Modem
HART
Fig. 32: Communication with HART-Protocol
Terminal Function Reference
+VDAB
GND
VPRxD/TxD-NRxD/TxD-PC DGND
Supply voltage +5VReceive/send-data-NReceive/send-data-PData reference potential M5V
Fig. 33: ASCII Communication using RS485 Data Link
B A +VD GND
. . . . . .
+5 VB A B A
Converter1
Converter2 32
Converter
PROFIBUS DP
Fig. 34: Bus Connections
35
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
d) PROFIBUS PA ProtocolThe PROFIBUS PA data link in the COPA-XE and the MAG-XE conforms to Profile 3.0 (Standard PROFIBUS, EN 50170, DIN 19245 [PRO91]). The transmission signal from the converter corresponds to IEC 61158-2.
The manufacturer specific PROFIBUS PA Ident-No. of the COPA-XE and the MAG-XE is: 0691 hex.
The instrument can be operated with the PROFIBUS Standard-Ident-No. 9700 or 9740.
For more detailed information see the separate Data Link Description Part No. D184B093U26.The stored data is maintained during a power outage.
CableA shielded and twisted cable is recommended (Type A or B cables as defined in IEC 61158-2 are preferred).Additional detailed project layout information may be found in the Brochure "PROFIBUS Solutions from ABB" (No. 30/FB10). Accessories such as splitters, connectors and cables are itemized in List Sheet 10/63-6.44. There is also additional information available on our home page http:// www.abb.de/Feldbus and on the home page of the PROFIBUS International Organization http://www.profibus.com.
Notes for Voltage / Current ValuesThe turn-on behavior corresponds to Draft DIN IEC 65C/155/CDV of June 1996. The average current draw of the COPA-XE or the MAG-XE is 13 mA. During an fault condition the current is limited to max. 17 mA by the FDE-Function (=Fault Disconnection Electronic) integrated in the in-strument.The upper limit of the current is electronically limited.The voltage on the bus must be within the range 9-32 V DC.
Bus TopologyTree and/or linear structureBus termination: Passive at both ends of the main bus cable (RC-component R = 100 Ω, C = 1 µF)
e) FOUNDATION FieldbusThe FOUNDATION Fieldbus data link conforms to the Standards FF-890/891 as well as FF-902/90. The transmission signal from the converter corresponds to IEC 61158-2. The instrument is registered with the Field-bus FOUNDATION. Interoperability Test campaign no. IT 019500.The registration is listed with the Fieldbus FOUNDATION under the Man-ufacturer ID: 0x000320 and the Device ID 0x0016.
Setting the Bus AddressThe bus address FF is automatically assigned, although it can also be set manually for the system. The address recognition is made by a unique combination of the Manufacturer-ID, Device-ID and Instrument Series-No.
Notes for Voltage / Current ValuesThe turn-on behavior corresponds to Draft DIN IEC 65C/155/CDV of June 1996. The average current draw of the COPA-XE or the MAG-XE is 13 mA. During an fault condition the current is limited to max. 17 mA by the FDE-Function (=Fault Disconnection Electronic) integrated in the in-strument.The upper limit of the current is electronically limited.The voltage on the bus must be within the range 9-32 V DC.
System ConnectionConnection into a process control system requires a DD-File (Device De-scription file), which contains the description of the device and a CFF-file (Common File Format). The CFF-file is required to engineer the segment. The engineering can be accomplished on- or offline. Both files and the Data Link Description are contained on a CD (Part No.: D699D002U01) included with the shipment. If required, it can be ordered from ABB at any time at no cost. The files required for operation can also be downloaded from the website http://www. fieldbus.org.
Bus TopologyTree and/or linear structurePassive at both ends of the main bus cable (RC-component R = 100 Ω, C = 1 µF)
1 F100
PROFIBUS DP PROFIBUS PA
H2Bus
PA+ PA PA+ PA PA+ PA
Segment Coupler(incl. Bus supplyand termination)
Fig. 35: PROFIBUS PA Connection Example
Ethernet FOUNDATION Fieldbus H1
HSEBus
FF+ FF FF+ FF FF+ FF
Linking Device(incl. Bus supplyand termination) 1 F
100
Fig. 36: FOUNDATION Fieldbus Connection Example
36
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Diagram COPA-XE, Connection Options for Analog Communication (incl. HART)
10
C9
V9 V8 P7 G2 X1 +
9
2L
N
1L+
L
PE1)
b)
a)
2) 3) 4) 5)
E9 *)
Earth
1) a) Scaled Pulse Output, passive, Pulse width adjustable between 0.1 ms and 2000 ms, Terminals: V8, V9, Function E9, C9 Optocoupler specifications: fmax 5 kHz 0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V 0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
b) Scaled Pulse Output, active Pulse width adjustable between 0.1 and 2000 ms, Terminals V8, V9, Function 9, 10 20 mA < I ≤ 150 mA; fmax ≤ 4 Hz, pulse width ≤ 50 ms, pulse T16V ≤ 25 ms, 16 V ≤ U ≤ 30 V; on/off ratio 1:4 (Ton : Toff), fmax 5 kHz, 2 mA ≤ I ≤ 20 mA; 16 V ≤ U ≤ 30 V
2) Contact Output, Function assigned in the software as System Monitor, Empty Pipe, Max.-Min.-Alarm or F/R signal*, Terminals G2, P7 Optocoupler specifications: 0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V; 0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
3) Contact Input, Function assigned in the software as external Zero Return, external Totalizer Reset, external Totalizer Stop Terminals: G2, X1 Optocoupler, 16 V ≤ U ≤ 30 V, Ri = 2kΩ
4) Current Output selectable, Terminals: +/-, load ≤ 600 Ω for 0/4 to 20 mA, load ≤ 1200 Ω for 0/2 to 10 mA, load ≤ 2400 Ω for 0 to 5 mA, Option: HART-Protocol
5) Supply Power, see Name Plate
*) The default factory setting is the Forward Direction signal.
Fig. 37: Interconnection Diagram COPA-XE, Connection Options for Analog Communication (incl. HART)
37
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Diagram COPA-XE, Connection Options for Digital Communication(PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
Ux
Ux
a)
b)
c)
d)
V8
V8
P7
P7
+VD
FF+
PA+
A
PA
B
A
FF
+
B
GND N L
PE
1L+2L
Design a)
Terminals PA+, PA-Connections for PROFIBUS PA per IEC 61158-2 (Profile 3.0), (see Page 36) U = 9-32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)
Design b)
Terminals Ux, V8Scaled Pulse Output, passive (Optocoupler), Pulse width adjustable between 0.1 ms to 2000 ms,Optocoupler specifications:fmax 5 kHz0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V;0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
Terminals Ux, P7Contact Output, Function assigned in the software as System Monitor, Empty Pipe, Max.-Min.-Alarm or F/R signalOptocoupler specifications:0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V;0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
Terminals A, BSerial Data Link RS485 for communication using ASCII-Protocol
Terminals +, -Current Output, Terminals: +/-, load ≤ 600 Ω for 0/4 to 20 mA
Design c)Same as Design b), except
Terminals +VD, A, B, GNDConnections for PROFIBUS DP per EN 50170 (see Page 35)
Design d)
Terminals FF+, FF-Connections for FOUNDATION Fieldbus (H1) per IEC 61158-2 U = 9-32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)
Supply PowerSee Name Plate
a) PROFIBUS PA (Profile 3.0)b) RS485 (ASCII Protocol)c) PROFIBUS DPd) FOUNDATION Fieldbus
*)
Earth
Fig. 38: Interconnection Diagram COPA-XE, Connection Options for Digital Communication
38
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Diagram MAG-XE, Connection Options for Analog Communication (incl. HART)
10
C9 E9
V9 V8
M1
Earth Flowmeter Primary
Converter
Earth
M2 2 1 3 SE
P7 G2 X1 +
9
2L
N
PE
1) 2) 3) 4) 5)
1L+
L M1 M2 22S 1S1 3
Earth
Earth
Flowmeter Primary
Converter
L < 50 m
1) a) Scaled Pulse Output, passive, Pulse width adjustable between 0.1 ms to 2000 ms, Terminals: V8, V9, Function E9, C9, Optocoupler specifications: fmax 5 kHz 0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V 0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
b) Scaled Pulse Output, active Pulse width adjustable between 0.1 to 2000 ms, Terminals V8, V9, Function 9, 10 20 mA < I ≤ 150 mA; fmax ≤ 4 Hz, Pulse width ≤ 50 ms, pulse T16V ≤ 25 ms, 16 V ≤ U ≤ 30 V
on/off ratio 1:4 (Ton : Toff), fmax 5 kHz, 2 mA ≤ I ≤ 20 mA; 16 V ≤ U ≤ 30 V2) Contact Output, Function assigned in the software as System Monitor, Empty Pipe,
Max.-Min.-Alarm or F/R signal*, Terminals G2, P7 Optocoupler specifications: 0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V; 0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
3) Contact Input, Function assigned in the software as external Zero Return, external Totalizer Reset, external Totalizer Stop Terminals: G2, X1 Optocoupler, 16 V ≤ U ≤ 30 V, Ri = 2kΩ
4) Current Output selectable, Terminals: +/-, load ≤ 600 Ω for 0/4 to 20 mA, load ≤ 1200 Ω for 0/2 to 10 mA, load ≤ 2400 Ω for 0 to 5 mA Option: HART-Protocol
5) Supply Power, see Name Plate
*) The default factory setting is Forward Direction signal.
Fig. 39: Interconnection Diagram MAG-XE, Connection Options for Analog Communication (incl. HART)
39
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Diagram MAG-XE, Connection Options for Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
M1
Earth Flowmeter Primary
Converter
Earth
M2 2 1 3 SE
PE
M1 M2 22S 1S1 3Ux
Ux
a)
b)
c)
d)
V8
V8
P7
P7
+VD
FF+
PA+
A
PA
B
A
FF
+
B
GND N L
1L+2L
a) PROFIBUS PA (Profile 3.0)b) RS485 (ASCII Protocol)c) PROFIBUS DPd) FOUNDATION Fieldbus
Design a)
Terminals PA+, PA-Connections for PROFIBUS PA per IEC 61158-2 (Profile 3.0), (see Page 36) U = 9-32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)
Design b)
Terminals Ux, V8Scaled Pulse Output, passive (optocoupler), Pulse width adjustable between 0.1 ms to 2000 ms,Optocoupler specifications:fmax 5 kHz0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V;0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
Terminals Ux, P7Contact Output, Function assigned in the software as System Monitor, Empty Pipe, Max.-Min.-Alarm or F/R signalOptocoupler specifications:0 V ≤ UCEL ≤ 2 V, 16 V ≤ UCEH ≤ 30 V;0 mA ≤ ICEH ≤ 0.2 mA, 2 mA ≤ ICEL ≤ 220 mA
Terminals A, BSerial Data Link RS485 for Communication using ASCII-Protocol
Terminals +, -Current Output, Terminals: +/-, load ≤ 600 Ω for 0/4 to 20 mA
Design c)Same as Design b), except
Terminals +VD, A, B, GNDConnections for PROFIBUS DP per EN 50170 (see Page 35)
Design d)
Terminals FF+, FF-Connections for FOUNDATION Fieldbus (H1) per IEC 61158-2 U = 9-32 V, I = 13 mA (normal operation); 17 mA (fault condition / FDE)
Supply PowerSee Name Plate
Earth
Earth
Flowmeter Primary
Converter
L < 50 m
Fig. 40: Interconnection Diagram MAG-XE, Connection Options for Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
40
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Examples for Peripherals with Analog Communication (incl. HART)
+
–
externalinternal
Current Output
0/4-20 mA
0/2-10 mA 0-5 mA 0-10, 10-20 mA 4-12, 12-20 mA
0/4-20 mA load: max. 600 Ohm 0/2-10 mA load: max. 1200 Ohm 0 - 5 mA load: max. 2400 Ohm
* RB ≥ UCEICE-------------
V8(E9)
24 V+
externalinternal
Pulse Output (Optocoupler)
RB*V9
(C9)
Imax = 220 mA
V9(10)
V8(9)
24 V+
–
externalinternalPulse Output active
X1
G2
externalinternal
+24 V
Contact Input for External Zero Return Function assigned in software
0 V
Contact setting: Output is turned off when contact is closed.
Ri = 2kΩ
X1
G2
externalinternal
+24 V
External Totalizer Reset
0 V
Contact setting: internal totalizer to zero, when contact is closed.
Ri = 2kΩ
or
P7
G2
externalinternal
Contact Output for System Monitor, Max.-Min.-Alarm, Empty Pipe or Forward/Reverse Direction Signal
RB*+U
Function assigned in software
Imax = 220 mA
G2
P7
externalinternal
V9(C9)V8
(E9)
24 V+
Pulse Output passive Optocoupler, Separate Forward and Reverse Pulses on Contact Output
Fig. 41: Interconnection Examples for Peripherals with Analog Communication (incl. HART)
41
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Examples for Peripherals with Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
+
–
externalinternal
Current Output (only for ASCII-Communication) 0/4-20 mA load: max. 600 Ohm
Ux
V8
P7
Ux
V8
P7
Connection example for separate pulses for forward and reverse direction using the contact output
Contact Output Ux / P7 for System Monitor, max.-min.-Alarm, Empty Pipe or Forward/Reverse Signal, Function assigned in software Pulse Output Optocoupler Ux/V8
externalinternal externalinternal
Forward
Reverse
24 V+
Imax = 220 mA
Imax
Imax
R
R
Imax = 220 mA
24 V+
Pulse Output and Contact Output(only for PROFIBUS DP or ASCII-Protocol)
Fig. 42: Interconnection Examples for Peripherals with Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
42
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Interconnection Examples for Peripherals with Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
UxV8P7+VD
AB
R1R2R3
GND
Lengthmax. 20 cm
Plug for TBox(e.g. Fabr. Weidmüller 1784790000)
PROFIBUS DP Cable(e.g. CDN110: 636469890140)
PROFIBUS DPThe resistors R1, R2, R3 are bus termination resistors. They are to be installed when the instrument is connected at an end of the bus ca-ble. R1 = 390 Ω; R2 = 220 Ω; R3 = 390 Ω
PROFIBUS PA / FOUNDATION FieldbusThe resistor R and the capacitor C form the bus termination. They are to be installed when the instrument is connected at an end of the bus cable. R = 100 Ω; C = 1 µF
Data Link RS485 (ASCII Protocol)Two wire data link, half-duplex, max. cable length: 1200 m, max. 32 instru-ments in parallel on bus cable, twisted pair cable.
externalinternal externalinternal
A
B
PA-
PA+
Bus Cable PROFIBUS PA
RC
externalinternal
FF+
FF-
Bus Cable FOUNDATION Fieldbus
RC
4
1
3
2
Cable shieldconnection(Bus cable)
N
PA
PA+
L
Interconnection Example for PROFIBUS PA using M12 Plug
COPA-XE
Pin designations(View from the front onto the pin insert and pins)
PIN 1 = PA+PIN 2 = ncPIN 3 = PA-PIN 4 = Shield
Connections using M12 Plug (only for PROFIBUS PA)As an option, the bus cable can be connected using a M12 plug instead of through the cable connectors (see Ordering Information for the instrument). The instrument is then shipped completely wired. Suitable sockets (Type EPG300) together with additional accessories are itemized in the List Sheet 10/63.6.44 DE.
MAG-XE
A converter mounted in a field mount housing can also be connected using a M12 plug (applies only for PROFIBUS PA).
Fig. 43: Interconnection Examples for Peripherals with Digital Communication (PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, ASCII)
43
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Converter MAG-XE
265
19810
14.5
132
Field Mount Housing with Window Cable connector M20 x 1.5
Mounting Dimensions1) Mounting holes for use
with a 2” pipe mountingkit. Order kit separately,Part No. 612B091U07)
66
139.7
38
83.5
167
249
7
min
.175
min. 62
ISO Projection Method EAll dim´s in mm
Fig. 44: Dimensions Converter Housing and Mounting Arrangements
1018
4040
167.0211.0
106.4
426.72465.1483.0
112.
5
128.
4
57.1
122.
4
132.
5
MAGXE
DATAENTER
STEP C/CE
>V 205 m3/h
>V 7521 m3
Protection Class IP 20
ISO Projection Method EAll dim´s in mm
Fig. 45: Dimensions 19“ Converter MAG-XE in Card Mounting Frame
44
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Dimensions Converter MAG-XE
8 11.5155
96 x
96
MAG XE
DATA STEP C/CEENTER
1S1
22S
3M
2M
1
+
X1G
2P
762
V8
V9
NP
EL
98.5
x 9
8.5
32
Front View
Rear View
Protection Class IP 20
Panel mount 96 x 96(Panel cutout 92 x 92+ 0.8 mm)
ISO Projection Method EAll dim´s in mm
Fig. 46: Dimensions Converter in Panel Mount Housing
2030
120
Connection plugSupply power
Connection plugIn/outputs
Earth
110
3320
> F 205 m3/h
> F 7521 m3
MAGXE
105
Connection plugSignal/excitation cable
min. Distance toremove plug
DATA STEP C/CE
ENTER
B
ISO Projection Method EAll dim´s in mm
Fig. 47: Dimensions Housing for Rail Mounting
45
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information Converter MAG-XE
Accuracy: ≤ 0.5 % of rate
Shielded signal/excitation cable Part No. D173D018U02, (10 m included in instrument price)
* Specified by ABB Automation Products
Note:Mounting accessories for 2“ pipe mount Part No. 612B091U07
External Converter MAG-XE E4HousingField mount housing rectangular (threads for cable connector M20 x 1.5), standardField mount housing rectangular (threads for cable connector NPT 1/2“)Field mount housing rectangular (threads for cable connector PF 1/2“)19“ Insert cassetteHousing for rail mountingPanel mount housing 96 x 96 mm with door and lockWithout housing (module only, for replacement) for in-/output options 01 to 06
QRSMOTX
Supply PowerHigh voltage AC 100 - 230 V (-15/+10 %)Low voltage AC 16.8 - 26.4 V / DC 16.8 - 31.2 V
GK
DisplayMagnet Stick operation and lighted display D
In-/Output OptionsCurrent outp. +Pulse outp. active +Contact inp. +Contact outp.Current outp. +Pulse outp. active +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact inp. +Contact outp.Current outp. +Pulse outp. passive +Contact inp. +Contact outp. +HART-ProtocolCurrent outp. +Pulse outp. passive +Contact outp. +RS485Pulse outp. passive +Contact outp. +PROFIBUS DPPROFIBUS PA 3.0FOUNDATION FieldbusPROFIBUS PA 3.0 (with M12 plug)
010203040506141516
Flowmeter PrimaryStandard 0
ApplicationStandard 0
ApprovalsStandard (none)Certifiable for Cold/Waste WaterCertifiable for Liquids other than Water
012
Name PlateGermanEnglishFrench
GEF
Design Level *
Software Level *
46
Electromagnetic Flowmeter FXE4000 D184S044U02(COPA-XE/MAG-XE)
Ordering Information Test Simulator
1) Supply Power provides supply power to converter
Accessories
SoftwareOperate, monitor and configuration softwareSMART VISION (no charge 90-day evaluation version upon request) including DTM for PA 3.0 and DTM for HART
Ordering Number D55CX4Flow Signal Setting3 position Digi-switch with 1000 stepsOthers
19
Supply Power1)
Schuko plug 115 V - 230 V 50/60 HzBanana plug (4 mm) AC/DC 24 V - 48 V USA Plug for 115 V - 230 V 60 HzOthers
1239
AccessoriesNoneAdapter for converter E4Adapter for operation with old Simulator 55XC2000
012
Design Level (specified by ABB-Automaton Products) *
Name PlateGermanEnglishFrenchOther
1239
47
D18
4S04
4U02
Rev
. 03
The IndustrialIT wordmark and all mentionedproduct names in the form XXXXXXIT are registeredor pending trademarks of ABB.
ABB has Sales & Customer Supportexpertise in over 100 countries worldwide.
www.abb.com
The Company‘s policy is one of continuous productimprovement and the right is reserved to modify the
information contained herein without notice.
Printed in the Fed. Rep. of Germany (05.04)
© ABB 2004
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