cyrus vibration machines india pvt ltd

Vibration Systems & More

About Us

The company was founded in

Recklinghausen, Germany in 1976.

In 1993 the company expanded and moved

to a new facility.

For nearly four decades now vibration

systems and customised solutions and

equipment have been engineered and

supplied by us for a wide variety of

applications worldwide.

Cy rus ' ou tstand ing eng ineer ing

achievements are also manifested in the

various patents it holds in vibration

technology.

Cyrus started its Indian operations in the

year 2007.

Customer-focused distribution, problem-

specific applications technology and

optimised production processes plus

documented Quality Assurance according

to ISO 9001 guarantee customers excellent

value for money.

» «

Cyrus Vibration Machines India Pvt. Ltd. is

a s ubs i d i a r y o f Cy r u s GmbH

Schwingtechnik, Germany having its

headquarter at PUNE, India.

The complete product portfolio includes

identical customised equipment and

solutions as its parent company in

Germany with the same moto “Vibration

Systems and More”.

Thanks to the German Engineering

and Cyrus’ experience in Vibration

Technology.

All the products manufactured in India are

designed by experts in Cyrus Germany.

The products and solutions offered are

world class and custom built to suit

specific requirements of customers.

Since inception the Indian subsidiary has

manufactured and supplied a lot of

solutions to the Indian Industry and has

also exported equipment from the facility.

» «

Cyrus GmbH Schwingtechnik

Germany

Cyrus Vibration Machines

India

Vibration Systems And More

Project Planning

Machine Engineering And Building

Installation

Service

2 3

Product Areas

Initially working for the Foundry and

Mining Industries, we consistently

developed further to provide customised

solutions for Plant Engineering, Steel Mill,

Forging, Feed, Rock, Sand & Gravel plus

Recycling Industries. Further applications

in the Cyrus product portfolio Include the

chemical, pharmaceutical and food

Industries.

Scrap Charging Separation Screening

Feeding Sorting Conveying

Heating Cooling Drying

Customised Solutions Dosing Drainage

Applications

Production Program Charging Machines

Travelling scrap charging machines consist of a

travelling frame, storage bunker, vibratory trough

conveyor & electrical control. These machines are

designed to charge a wide variety & configuration

of furnaces. Being rail-borne, they can travel

longitudinally, transversely or in combined

directions as required. Optionally, one or several

melting furnaces can be charged with one

machine.

»sandwich«

Upon request, the machine can also be

designed to fit a semi-mobile supporting frame to

be moved by forklift truck. To meet the specific

needs in melting shops & furnace applications our

charging troughs feature a rugged welded/screw-

fastened, vibration-resistant design. The special

construction with low-RPM vibratory

motors ensure low-noise operation.

Features

Benefits

Applications

Technical specs

Special designs

> Compact design

> Model with longitudinal and cross travel or

swivel operation

> High wear-resistance3> Bin volume from 3 to 30 m , depending on size

> Custom solutions thanks to built-in drives

> Low-noise operation

> Low operating costs

> High operational reliability

> Long service life

> Good value for money

> Small footprint

> Reduces the noise emissions of your plant

> Furnace charging: induction furnaces/rotary

furnaces etc.

> In the industry: Steel Remelting, Foundry

3> Different sizes with bin volumes up to 30 m

> Sandwich construction designed to reduce noise

> Replaceable wear lining incl. discharge chute

> Side guard as kick-plate for foot protection

> Two cable drums (Power / Control Supply)

> Front and Back Safety Switches

> Emergency pull-cord switch

> Flash light and hooter

> Custom-built models

> PLC control / Frequency drive control

> Additives container

> Complete systems with :

Lifting & Tilting Equipment

Hyd. intermediate storage bunker

Charging bucket - mechanical operated

Charging machine with additives container

4 5

Charging machine 3 x 12 t

Charging machine 15t. incl. weighting system

Charging machine compact 3 t

Scrap Charging Machines with auxiliary systems

Shake-out Grids / Separator Screens / Vibration Tables

Electronic Transmission For Vibrating Machines

Vibration-(Combined)-Crusher

Resonance Trough Conveyors SRL/SRG/SRA

Vibralift Vertical & Spiral Conveyors

Dosing Machines And Turn-key Systems CZ

Bar Sorters

Vibrating Trough & Tube Conveyors

Magnetic Trough Conveyors MR

Circular Motion Vibrating Screens

Linear Motion Vibrating Screens

Shredder Conveyors

PATENTED

Shake-out Grid & Separator Screen AR & TR (E)

Shake-out grids are machines using predominantly

vertical vibration to separate castings and

sand/sand lumps. They are used for large piece

weights and low quantities. The material is loaded

and unloaded by crane or other handling facility.

Separator troughs are self discharge type

conveying installations using directional vibration

to handle castings carefully and separate them

from loose sand/lumps at the same time. The

standard use of these machines is continuous

operation for serial products. With both facilities

the sand shaken out is recycled in a downstream

treatment plant and returned to the process.

Features

Applications

Technical specs

Special Motor Mountings

> High wear-resistance

> Rugged design

> Low overall height

> Long service life

> "Electronic transmission" optional

> Separation of cast iron and sand

> In the industry: Foundry

> Surface of shake-out grids up to2 40 m for multiple grids and 2 20 m for single grids

> Load-bearing capacity of grids/screens up to

100 t depending on design

> Constructed for foundries

> Mechanical or electronic transmission option

> Two Vibration Motors conventional way

sideways/lateral or

on top (for more effective sieve area)

> Two Normal AC motors possible for Electronic

Transmission option

Shake-out grid 6,300 x 6,300, load-bearing capacity up to 40t (single loads up to 15t/screen)

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Separator screen 1,250 x 6,300 mm incl. separation

Special separator screen 1,600 x 4,000 mm incl. separation

Electronic Transmission For Vibrating Machines

(for Example TRE, SRE, ARE)Newly developed

for separator screens and/or vibratory machines

made by Cyrus makes it possible to optimise the

casting-sand separation after the moulding plant.

Here emphasis is placed on the highest flexibility

possible in casting-sand separation and on safe

casting transport. This is achieved by infinitely

adapting both the vibration angle and the drive

frequency depending on the product to be handled.

The information provided by the moulding plant

(casting type) is used here to call up the

» « electronic transmission control corresponding program parameters in the electronic

gear (control). This means the moulding plant can

call up the menu parameters of the separator

screen via a digital signal or Profibus within seconds

through corresponding output signals. As a result

each knocked out mould (thick-walled, normal

thickness, thin-walled casting) can be handled

differently. Cyrus separator screens and shake out

grids can also be refitted from mechanical gears to

electronic transmissions without any problem. Here

the maximum productivity of your plant is achieved.

Features

Advantages

Fields of Application

Technical specs

Gentle Transportation:

Standard Acceleration:

Casting-Sand Separation:

> For cell drives, circular drives and vibration motors

> Changeable vibrating angle 0-180°

> Changeable vibrating frequency

> Easy to refitting

> Changing the frequency & the vibrating angle just in

time (info about the casting type from molding line)

> 10 menus items programmable

> Optimized casting sand separation

> best casting sand separation

> highest casting quality

> reduces the production cost

> high operational reliability

> low operation costs

> separation of casting and sand/screening

> reduction of structure-borne noise and air vibration

> reversible vibrating trough conveyor

> types of machines SR/AR/TR/LS

> in the industry, foundry, scrap recycling, others

> Profibus option

> Low vertical

acceleration (low material stress) of Castings;

High horizontal acceleration (high convey¬ing

speed); approx. 20°-50° angle of throw

> Normal vertical and

horizontal acceleration; Standard castings-sand

separation and Handling; approx. 40°- 70° angle

of throw

> High vertical

acceleration; Reduced horizontal acceleration

(optimised casting sand separation / Conveying

Speed lower conveying speed); approx. 60° - 80°

angle of throw

Separator screen / Picking up conveyor

Separator screen with electronic transmission and vibration motor/ Picking up conveyor

F ges. = Resulting • Example: 45°

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Vibration-(combined)-crusher

Vibratory crushers are vibrating systems using a

vibration drive to separate sand lumps from the

iron parts in a batch and, at the same time, crush

the sand lumps into particle-size sand and convey

it. Depending on the model iron parts can only be

discharged automatically by a drive pole reversal.

The quantities and temperatures of the loaded

material determine crusher design. If space is

restricted the crusher can be fitted with a higher

sand discharge. For special applications we also

supply combined vibratory crushers comprising

shake-out grid, lump crusher and Vibralift - all of

them actuated with one drive.

Features

Benefits

Applications

Technical specs


> Designed for foundries

> Reduced height

> Crusher and shake-out grid (combined)

> Elevated sand discharge

> Separate sand and castings discharge


> Small footprint


> Long service life


> Proven technology

> Separation of castings and sand/overflow

> Lump crushing/waste sand recycling

> In the industry: Foundry

2> Shake-out grids measure up to 10 m

> Load bearing capacity of grids/screens up to 15 t

depending on design

> Single or combined devices

> Including lifting shaft (Vibralift)

> According to overall size up to 30 t/h regenerant

capacity

Vibration-combined-crusher

Vibration-Crusher with one vibration motor

Resonance Trough Conveyors SRL/SRG/SRA

The resonance vibratory trough conveyor SRA

depicted are successfully deployed international

foundries. These machines are made in modular &

compact units, transported and inexpensively

assembled. Thanks to absorber technology, with

resonance vibratory trough conveyors lengths up to 40

m per machine with a minimum of dynamic and static

loads is possible. Cyrus can incorporate curved

vibratory conveyors in the plant layout. The other

benefit of the resonance trough conveyors is the

gentleness on the material conveyed and the very

low-noise handling of cast parts. Usually, the

foundation for absorber machines does not even

need to be reinforced for taking up these dynamic

loads since approx. 90% of all dynamic loads are

absorbed anyway resulting in minimum expenses for

structural rebuilding. The same technology is also

used for casting coolers thereby boosting plant

productivity and reducing damage to castings to a

minimum.

SRL = Without adsorption technology

SGR = Absorption Technology

(Counter frame)

SAR = Absorption Technology

Features

Benefits

Applications

Technical specs

Type


> Rugged design

> Careful material handling

> Handles hot materials of up to 500°C

> Absorption technology

> Low operating costs & Small footprint


> Long service life


> Low-noise handling of cast parts

> Reducing of statik and dynamic loads (SRA)

> Use as sorting chute in the foundry industry

> Material handling in following industries: foundry,

wood, food, pharmaceuticals, chemicals, recycling,

forging shops, steel mills, stone/sand/gravel

> Individual machine up to 40 m long

> Widths from 300 to 1,500 mm

> Installation as curve

> SRL = Without absorption technology

> SRG = Absorption Technology (Counter frame)

> SRA= Absorber Technology

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Vibralift

Vibrallft Is a material handling system using

directed, vertical vibrations to convey the media

upwards In a closed shaft. The lifting shaft does

not contain any moving parts requiring regular

maintenance or replacement. Furthermore, the

Vibrallft makes It possible to convey products with

temperatures up to 350 °C (e.g. sand In a melting

shop).

Exhibit inclusive circular

conveyor (360° magnetic

vibratory trough conveyor)

Features

Benefits

Applications

Technical specs

> Compact design

> No revolving parts (goods conveyed by vibration)

> Dust-proof design


> High conveying capacity up to 13 m3/h, depending on size

> Alternative option to spiral, Z-conveyor and bucket elevator



> Long service life


> No extra costs for dust guard

> Small footprint

> Handles hot materials of up to 350 °C

> Continuous conveying, vertical conveying

> In the industry:

feed, foundry, pharmaceuticals/chemicals,

steel mills, stone/sand/gravel

> Conveying capacities form 2.5 m3/h to 15 m3/h

> Conveying height from 1,500 mm to 4,500 mm

> Drives: 2 unbalance motors

> Drive positions : top or bottom

> Materials handled: grainy, up to 15 mm, pourable and dry

> Handles hot materials of up to 350 °C to 30 t/h regenerant capacity

Lifting Height 2,200 mm

ExhibitHandle hot material of up to 300°C,lifting height 2,800

PATENTED WORLD INNOVATION

Dosing Machines And Turn-key Systems CZ

These systems basically comprise a billet

feeding/singling machine and the up and

downstream system components like tilting device,

storage trough, roller conveyor or vibratory trough

conveyor with magnetic drive. Automatic

feeding/singling machines are used for feeding

single billets continuously to induction heaters

in forging shops. The mainly used billet feeders

are »inside-spiral« designs (bowl with internal

spiral). Bowls with external spiral are possible.

Features

Benefits

Applications

Technical specs

Type CZ

> Compact design


> Rugged design

> Complete solutions

> Low noise operation



> Long service life


> Reduces the noise emissions of the plant

> Charging systems for induction furnaces in forging shops

> Material conveyed: steel round or square billets of different dimensions

> In the industry: forging shops

> Various sizes of sorting pots up to 2,800 mm in diameter

> Various sizes of storage troughs up to 10t of bin capacity

> Optional also swivel-type storage troughs

> Optional tilting devices / Lifting and tilting devices

> Optional roller conveyors

> CZI - Version spiral inside

> CZA = Version spiral outside

Turn-key Systems

Dosing machine with magnetic trough conveyor

Magnetic trough conveyor 90° max. 0-360° conveyance

Lifting and tilting device Dosing machine CZI

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13

Vibrating Trough Conveyors

Unbalance vibrating trough conveyors are

conveyor systems using directed vibration

generated by vibration drives to handle material.

These conveyors feature a rugged and vibration-

resistant welded screw structure. The exact

properties of unbalance vibratory trough

conveyors comply with the given operating

conditions and can be customised.

Features for shredder-, accordion-and

other vibrating trough conveyors

Benefits

Applications

> Twin-shaft drive, motor panel with angular

gears, reduction gearing and three-phase

motor

> For smaller machines custom unbalance

motors with reinforced end shields

> Heavy-duty model for occasional explosions in

the shredder

> Stop rails and safety catch

> Replaceable wear lining in wear-resistant

manganese steel

> Advanced engineering

> Low revolutions to reduce air vibration


> Large capacity reserves

> Operation reliability


> Increased service life

> Tried-and-tested for daily use

> Technology adapted to extreme working

conditions

> Long service life

> Removal under the shredder/shear systems

> Handling capacity up to »500 t/h« shredded

scrap

> Bin discharge

> Material handling

> Dosing by means of frequency converters

> In the industry:

Foundry, Recycling, Mining, Feed, Wood, Food,

Pharmaceuticals/Chemicals, Forging, Iron, Scrap

Recycling, Steel Mills, Stone, Sand, Gravel etc.

Shredder Conveyor 2,600 x 8,000 mm. Trough dimensions can be varied

according to shredder size and performance requirements

Shear trough 1,200/2,000 x 5,570 mm with integrated conveyor base for soil transport

Picking chute incl. and separation

Materialsplitting for the scrap reccling industry

Magnetic Trough Conveyors MR

Magnetic trough conveyors are material handling

systems using directed vibrations generated by

solenoid vibrators to convey media. These conveyors

are rugged welded/screw-fastened, vibration-resistant

structures. The exact properties of magnetic vibratory

troughs comply with the given operating conditions

and can be customised. They boast high metering

precision as well as short on/off cycle frequency.

Features

Benefits

Applications

Technical Specs

> Compact design


> Customised solutions thanks to built-in drives

> Vibration frequencies from 25 to 50 Hz

> No overrun



> Long service life


> Small footprint

> Careful handling of materials

> High-precision metering

> Conveying, metering, bin discharge

> In the industry:

Min ing, Feed, Foundry, Wood, Food,

Pharmaceuticals / Chemicals, Recycling, Forging

Shops, Steel Mills, Stone / Sand / Gravel /

Cement

> Conveying length up to 4 m

> special design < / = 360° circular conveyor

Magnetic thought

Magnetic trough 400 / 450 x 3,000, 10 t/h

3Bin discharge 100 - 250 m /h

12

Schulte Strathaus Group

F.E.Schulte Strathaus GmbH & Co. KG

Product range:

RuntestraBe 42

59457 Werl, Germany

Tel : +49 (0)29 22/97 75-0

Fax : +49 (0) 29 22/97 75-75

[email protected]

www.schulte-strathaus.de

> Materials-handling technology for belt conveyor

installations

> Fire protection (shipbuilding and building services

engineering)

Cyrus GmbH Schwingtechnik

Product range:

Am Stadion 40

45659 Recklinghausen, Germany

Tel : +49 (0)23 61/91 92-0

Fax : +49 (0)23 61/91 92-15

[email protected]

www.cyrus-germany.com

> Vibration Technology and more

15

Cyrus Vibration Machines India Pvt. Ltd.

Plot No.3B+3, D-1 Block, Part-25,

MIDC Chinchwad,

PUNE 411-019 INDIA

Phone : +91-20-65 1112 16 / 17

[email protected]

www.cyrus-india.com

Circular & Linear Motion Vibrating Screens

Circular motion

installations complete with sorting feature. They

handle and classify media by means of vibration.

As a rule these machines are installed at an angle

and feature a circular drive mode. Other drive

types can be selected for specific products and

depending on the installation conditions,

Screening machines can separate different grain

sizes simultaneously. The choice of screen lining

depends on the task to be performed.

screening machines are conveyor Linear motion screening machines are material

handling systems with a sorting vibration drives to

classify and convey material. Linear vibrating

screens operate on directed vibrations selected to

suit the product and the given installation

conditions. Screening machines can classify

different particle sizes at feature using the same

time. The screen linings are selected in

accordance with the application.

Features

Benefits

Applications

Technical Specs

>

> Only one drive (vibration principle)

> Dust-proof design possible


> High screen throughput up to 500 mVh,

depending on size



> Long service life


> Small footprint & Excellent separation effect

> Sieving, Screening & Sorting

> Protective screening

> Separation & Drainage

> In the industry: mining, feed, foundry, food,

pharmaceuticals / chemicals, recycling, steel

mills, stone / sand / gravel / cement

> Different sizes with screen throughputs up to

500 irrVh

> Drive: one unbalance motor / circular vibration

drive / linear motion drive

> Optional ball peening attachments for textiles

cleaning

> Different screen linings: PU, spring steel wire, VA

vanadium steel, slotted hole screens, perforated

plates etc.

Compact design

Drainage Screening machine (Recycling)

Dust-proof design, feed / cement

Dust-guarded design

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Cyrus Vibration Machines India Pvt. Ltd.(A Subsidiary of Cyrus GmbH Schwingtechnik, Germany)

Plot No.3B+3, D-1 Block, Part-25, MIDC Chinchwad,

PUNE 411-019 INDIA

Phone : +91-20-65 1112 16 / 17

[email protected]

www.cyrus-india.com