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12 Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow. Use for appliances up to 70,000 BTU/HR. Fill Adapter QCC X FPOL 7193T-10 Fill Adapter QCC X 1/4” MNPT 7193U-10 Regulator Connector M Quick Conn X 1/4” MNPT Fill Adapter M Quick Conn X FPOL 5LPA These OPD valves are designated for very specific dip tube lengths as shown in the table. Check the “D.T.” data stamped on the cylinder to determine the correct dip tube length required. Part Number Dip Tube Length With Deflector Container Connection Service Connection Pressure Relief Valve Setting Accessories Type Description ACME Dust Cap 80-9890 3.0” 3/4” MNGT Type I 1-5/16” M ACME and FPOL 375 PSIG 907-12 Order Separately 80-8107 4.0” 80-8109 4.8” 80-8110 6.5” QCC Cap 80-8107 Type I QCC ACME Adapters Type II Quick Connect Adapters 5LPA-8C G-1855-A03 Green Handle for larger appliances Thermally sensitive. Built-in excess flow. Use for appliances 71,000 - 200,000 BTU/HR. G-1855-A02 CGA 791 Standard CGA 810 Standard ME-519-25H Red Handle w/1/4” Hose Barb Thermally sensitive. Built-in excess flow. Use for appliances 71,000 - 400,000 BTU/HR. ME-519-25H 907-12 Male QCC Adapter QCC X 1/4”FNPT ME393-1

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Page 1: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

12

Cylinder Valves

Cylinder Valves - Small Cylinders With OPD

G-1855-A02 Black Handle for BBQ GrillsThermally sensitive. Built-in excess flow.Use for appliances up to 70,000 BTU/HR.

Fill AdapterQCC X FPOL

7193T-10

Fill AdapterQCC X 1/4” MNPT

7193U-10

Regulator ConnectorM Quick Conn X 1/4” MNPT

Fill AdapterM Quick Conn X FPOL

5LPA

These OPD valves are designated for very specific dip tube lengths as shown in the table. Check the “D.T.” data stamped on the cylinder to determine the correct dip tube length required.

PartNumber

Dip TubeLength With

DeflectorContainer

Connection

Service Connection PressureRelief

Valve Setting

Accessories

Type DescriptionACME Dust

Cap

80-9890 3.0”

3/4” MNGT Type I1-5/16”

M ACME andFPOL

375 PSIG907-12Order

Separately

80-8107 4.0”

80-8109 4.8”

80-8110 6.5”

QCC Cap

80-8107

Type I QCC ACME Adapters

Type II Quick Connect Adapters

5LPA-8C

G-1855-A03 Green Handle for larger appliancesThermally sensitive. Built-in excess flow.Use for appliances 71,000 - 200,000 BTU/HR.

G-1855-A02

CGA 791 Standard

CGA 810 Standard

ME-519-25H Red Handle w/1/4” Hose BarbThermally sensitive. Built-in excess flow.Use for appliances 71,000 - 400,000 BTU/HR.

ME-519-25H

907-12

Male QCC AdapterQCC X 1/4”FNPT

ME393-1

Page 2: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

13

Heavy Duty Cylinder Valve - Vapor Service

Cylinder Valves

9103D11.6Cylinder Valve for RV - Vapor Service

PartNumber

ContainerConnection

ServiceConnection

PressureRelief

Valve Setting

FlowCapacity

SCFM/Air

9106CO 3/4” MNGT FPOL 312 PSIG 6459106CO

Cylinder Valves - Liquid Withdrawal

PartNumber

ContainerConnection

LiquidService

Connection

VaporService

Connection

Dip TubeLength With

Deflector

LiquidWithdrawalTube Length

LiquidLP-Gas

Closing Flow

PressureRelief

Valve Setting

9107K8A3/4” MNGT

CGA 555 None 11.6 44” 1.7 GPM375 PSIG

8556 CGA 555 FPOL None 44” 2.3 GPM

9107K8A 8556

Female POLOutlet forVapor Service

CGA 555Outlet forLiquid Service

CGA 555Outlet forLiquid Service

12982Liquid Outlet AdapterCGA 555 X 1/4” MNPT

Vapor Outlet AdapterMPOL X 1/4” MNPT

970

PartNumber

ContainerConnection

ServiceConnection

PressureRelief

Valve Setting

Dip TubeLength With

Deflector

9103D11.6 3/4” MNGT FPOL 375 PSIG 11.6”

This heavy duty cylinder valve is designed for vapor withdrawal of DOT cylinders up to 100 lbs. propane capacity.

Designed for vapor withdrawal service on permanantly mounted RV tanks. Valve has a large capacity relief set at 312 PSIG.

Designed for liquid withdrawal service in industrial applications on cylinders up to 100 lbs. propane capacity.

Page 3: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

14

Cylinder Valves

Cylinder Valves - Vapor Service - No ReliefChoose either Standard or MultiBonnet versions. Valves have no integral relief valve and may only be used on containers that have an independent pressure relief valve.

9101C1 9101R1

Standard Bonnet MultiBonnet

Service Valves for Motor Fuel - EFV - No Relief

PartNumber

ContainerConnection

ServiceConnection

Liquid TubeConnection

LiquidLP-Gas

Closing Flow

901C5

3/4” MNGT

FPOLNone

2.6 GPM

9101H5 3/8” SAEFlare

3.6 GPM

9101H6 1/4” NPT 2.6 GPM

9101Y5H60O Angle3/8” SAE

FlareNone 3.6 GPM 9101H5 9101Y5H

Service Valves for DOT Forklift Cylinders

9101P6

9101P5H

7141M 7141F

7141M-3R Flat Gasket

7513-25 Oring

PartNumber

ContainerConnection

ServiceConnection

Liquid TubeConnection

LiquidLP-Gas

Closing Flow

9101P5H3/4” MNGT 3/8 MNPT

None 2.6 GPM

9101P6 1/4” NPT 1.5 GPM

PartNumber

BonnetStyle

ContainerConnection

ServiceConnection

Dip TubeLength With

Deflector

9101C1Standard

3/4” MNGT FPOL

None

9101D11.1 11.1”

9101R1MultiBonnet

None

9101R11.1 11.1”

Designed specifically for vapor or liquid withdrawal service on ASME motor fuel containers.

Designed specifically for vapor or liquid withdrawal service on DOT forklift containers.

Accessory Lift Truck Check Connectors

Page 4: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

15

Multivalves

Multivalves For DOT & ASME - Vapor Service

PartNumber

BonnetStyle

ContainerConnection

ServiceConnection

FillingConnection

Dip TubeLength With

Deflector

LiquidWithdrawalTube Length

LiquidLP-Gas

Closing Flow

PressureRelief

Valve Setting

8555DL11.6 Standard 3/4” MNGT CGA 555 1-3/4” Male Acme 11.6” 44” 1.7 GPM 375 PSIG

Multivalve For DOT - Liquid Service

* DOT valves have relief settings of 375 PSIG. Max container capacity is based on propane capacity. ASME valves have relief settings of 250 PSIG. Max container capacity is based on outside surface area.

8555D11.6

6543R11.1

8555DL11.6

Large Capacity Relief

CGA 555Outlet forLiquid ServiceFemale POL

Outlet forVapor Service

PartNumber

BonnetStyle

ContainerConnection

ServiceConnection

FillingConnection

Dip TubeLength With

Deflector

Max*Container

SizeContainer

Type

PressureRelief

Valve Setting

8555D11.6 Standard

3/4” MNGT

FPOL 1-3/4” Male Acme

11.6” 200 lbs. DOT 375 PSIG8555R11.6 MultiBonnet

6532R12.0 MultiBonnet 12.0” 43 sq. ft. ASME 250 PSIG

6533R11.7 MultiBonnet 11.7” 420 lbs. DOT 375 PSIG

6542R12.0 MultiBonnet1” MNGT

12.0” 53 sq. ft. ASME 250 PSIG

6543R11.1 MultiBonnet 11.1” 420 lbs. DOT 375 PSIG

Designed for vapor withdrawal service from ASME and DOT containers. They allow on-site cylinder filling without interrupting gas service.

Designed for liquid withdrawal service from DOT containers up to 100 lbs. propane capacity. It allows on-site cylinder filling into the vapor space without interrupting gas service.

Page 5: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

16

Multivalves

Multivalves For ASME Single Opening Containers

Multivalves For Vapor Withdrawal

PartNumber

ContainerConnection

ServiceConnection

FillingConnection

VaporEqualizing

DipTube

Length

8593AR16.0 1-1/2”MNPT

FPOL

1-3/4”Male ACME

1-1/4”Male ACME

With4200 CFH

EFV

30”

7556R12.0 3/4” MNGT None 12.0”

7556

8593

G8475RW

PartNumber

ContainerConnection

ServiceConnection

FillingConnection

VaporEqualizing

FloatGauge

Opening

DipTube

Length

PressureRelief

Valve Setting

*MaxContainer

Size

G8475RV

2-1/2”FNPT FPOL 1-3/4”

Male ACME

1-1/4”Male ACME

With4200 CFH

EFV

Fits“JUNIOR”

Size30” 250 PSIG

83 sq .ft. Aboveground

276 sq. ft. Underground

G8475RW192 sq. ft. Aboveground

639 sq .ft. Underground

These Multivalves are designed for use in single opening ASME containers equipped with a 2-1/2” MNPT riser for either under-ground or aboveground service. Two models are offered. Select the model with the correct relief valve size to match the required flow rate for the container being serviced.

These Multivalves provide vapor service for ASME containers in a compact design with multi-function components.

* Tank size reference: A 500 gallon tank has 98 sq. ft. surface area. A 1000 gallon tank has 174 sq. ft. surface area.

Page 6: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

17

Heavy Duty Globe And Angle Valves

Shutoffs

RegO Globe and Angle bodies are made from rugged ductile iron. Spring loaded teflon packing provides exceptional leak-free service. Positive shutoff is provided by the synthetic rubber swivel style seat disc. All the valves incorporate a plugged 1/4” FNPT boss on the downstream side of the body for attaching either a hydrostatic relief or a vent valve.

A7518AP

A7507AP

A7509BP

Compact Globe And Angle Valves

Part Number Inlet andOutlet

ConnectionBonnet

MaterialGlobe Angle

7704P 7704LP1/2” FNPT

Brass

A7704P A7704LP Steel

7705P 7706P3/4” FNPT

Brass

A7705P A7706P Steel

Lighter pattern valve with flange seal stem packing. Valves incorporate a plugged 1/4” FNPT boss on the downstream side of the body for attaching either a hydrostatic relief or a vent valve.

7705P7706P

Quick Acting ValvesDesigned to provide instant shut-off and fast opening. Vent valve included on downstream side of the body. Locking handle on “L” series valves prevents accidental opening of valve.

PartNumber

Inlet andOutlet

ConnectionLockingHandle

7554SAV1/2” FNPT

No

7554LAV Yes

7554SV3/4” FNPT

No

7554LV Yes

A7707L 1” FNPT (Straight)Yes

A7708L 1” FNPT (Angle)7554LV7554SV

Part Number Inlet andOutlet

Connection

Propane Flow (GPM)at 1 PSIG Pressure Drop

Globe Angle Globe Angle

A7505AP A7506AP 3/4” FNPT 12.0 17.7

A7507AP A7508AP 1” FNPT 17.8 22.0

A7509BP A7510BP 1-1/4” FNPT 36.5 54.0

A7511AP A7512AP 1-1/2” FNPT 43.0 55.5

A7511FP ----- 1-1/2” Flanged 46.0 -----

A7513AP A7514AP 2” FNPT 75.0 88.5

A7513FP A7514FP 2” Flanged 78.0 133.0

A7517AP A7518AP 3” FNPT197.0 303.0

A7517FP A7518FP 3” Flanged

A7708L

Page 7: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

18

Quick Acting Minimum Loss Hose-End Valves

Shutoffs

Quick Acting Cylinder Charging Valves

PartNumber

InletConnection

OutletConnection

7901T 1/4” FNPT 1/4” FNPT

7901TA 3/8” FNPT 3/8” FNPT

7901TB1/2” FNPT

1/4” FNPT

7901TC 1/2” FNPT

Brass body with compact design for cylinder charging.

7901TB

PartNumber

InletConnection

OutletConnection

Flow at1 PSIG Drop

A7797A 1” FNPT 1-3/4”F ACME 16.0 GPM

Instant shutoff and fast opening with the valve seat located in the bottom of the extended ACME connector. Thumb latch on handle prevents accidental opening. Spring loaded chevron packing gives superior leak free service.

A7797A

Minimum LossValve Seat

Hose-End SwivelsRugged leak free design allows complete 360O rotation of hose end valves for easy connections to fillers. Es-pecially helpful with stiff hoses in the cold of winter.

ME850SS-6 3/4” SwivelME850SS-8 1” Swivel

Typical Swivel Application

A7797A in Bobtail Delivery Application

Spring-loaded ThumbButton Opens Latch

Handle Pivots toFull Open Position

PRESS

Cylinder Filling Connectors

7193D-10 POL

7193L-10A Lift Truck

7193U-10 QCC

7193T-10 FPOL X QCC

12982 & 5760AFPOL X F Liquid

Page 8: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

19

Hotplate Valve

Shutoffs

Liquid Transfer ValvesPrimarily used in conjunction with ChekLok adapters to transfer liquid from bulk storage tanks through the tank mounted ChekLok excess flow valves. 1/4” side tap provided for hydrostatic relief valve.

7550P

Liquid Transfer Diagram

New Style ChekLok Old Style ChekLok

7590U-10 7572C-14A

7590U - 3/4” Tank Connection7591U - 1 1/4” Tank Connection

The old style ChekLok valvesare obsolete. Use new style.

PartNumber

BonnetMaterial

InletConnection

OutletConnection

LiquidLP-Gas

Closing Flow

7550P Brass

3/4” MNPT

3/4” FNPT

NoneA7550P Steel

7550PX Brass16.0 GPM

A7550PX Steel

7551P Brass1/2” FNPT None

A7551P Steel

Needle Valves

PartNumber

InletConnection

OutletConnection

1224WA 1/4” MNPT 1/4” MNPT

25NVBR 1/4” FNPT 1/4” FNPT

NV108-4 1/4” MNPT 1/4” FNPT

1316WA 9/16” -18 LH 1/4” MNPT

1318WA 1/4” MNPT 9/16” -18 LH

Used for accurate throttling in torch and small burner applications and pressure gauge valves.

1316WA

25NVBR

NV108-4

CCC 52-1065

Part Number Inlet Outlet

314 1/8” MNPT Hood Orifice

Porcelain handle gas cock with hood orifice.

Page 9: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

20

C

Shutoffs

Multipurpose Valves With Filler Connection

PartNumber

InletConnection

OutletConnection

FillingConnection

LiquidLP-Gas

Closing Flow

A8016DP1-1/4” MNPT

None 1-3/4” M ACME

44 GPM

A8018DP 1” FNPT 50 GPM

Multipurpose Valves Liquid Withdrawal

PartNumber

InletConnection

OutletConnection

LiquidLP-Gas

Closing Flow

A8017DP

1-1/4” MNPT

1” FNPT 55 GPM

A8017DLP 3/4” FNPT 49 GPM

A8017DH*1” FNPT

49 GPM

A8020D 78 GPM

* A8017DH has special back pressure check valve in the shutoff seat which allows trapped product in the downstream piping to return to the storage tank.

A8016DP

A8018DP

A8017DPA8020D

Apollo Bronze Ball Valves

80 Series

77 Series

Part NumberInlet And

OutletConnection

Length Through Valve “C”

Standard Port Full Port 80 Series 77 Series

80-101-01 77-101-01 1/4” FNPT2.06”

2.25”80-102-01 77-102-01 3/8” FNPT

80-103-01 77-103-01 1/2” FNPT 2.25”

80-104-01 77-104-01 3/4” FNPT 3.00” 3.12”

80-105-01 77-105-01 1” FNPT 3.37” 3.62”

80-106-01 77-106-01 1-1/4” FNPT 4.00” 4.25”

80-107-01 77-107-01 1-1/2” FNPT 4.37” 4.75”

80-108-01 77-108-01 2” FNPT 4.68” 5.37”

80-109-01 77-109-01 2-1/2” FNPT 6.50” 6.50”

80-100-01 ----- 3” FNPT 6.75” -----

Designed specifically for use as a manual filler for anhydrous ammonia applicator containers. Manual valve must be fully open and back seated for the excess flow to be effective.

Designed specifically for liquid withdrawal for LP Gas and anhydrous ammonia containers.

Bronze, threaded 600 W.O.G. ball valves. Both series feature RPTFE seats and stem seals, adjustable packing glands and blow-out-proof stem seal design.

Page 10: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

21

Red Cap Pipe X Pipe Ball Valves

Part Number Inlet andOutlet

Connection

Max RatingAGA

Standard With Side Tap

R602 3/8 ----- 3/8” 2 PSIG

R602 1/2 R602S 1/2 1/2” 2 PSIG

R602 3/4 R602S 3/4 3/4” 2 PSIG

Red Cap Flare X Flare Ball Valves

Part Number Inlet andOutlet

Connection

Max RatingAGA

Standard With Side Tap

R602 FF 66 R602S FF 66 3/8” 2 PSIG

R602 FF 88 R602S FF 88 1/2” 2 PSIG

R602 FF 1010 ----- 5/8” 2 PSIG

Red Cap Flare X Pipe Ball Valves

R602 R602S

R602FF

R602FM

R602FP

The R602 and R602S gas ball valves are designed specifically for gas service. They incorporate forged brass bodies for additional strength, hard chrome plated balls, teflon seats and Dacromet treated handles.

AGA CertificationThe R602 & R602S valves have been tested to comply with the AGA 3.88 standard. This standard covers manually operated gas valves for use in House Piping Systems. Pressures up to 5 PSIG.The R602 & R602S valves have been AGA certified tested to ANSI Z.21-15 standard. This standard covers manually operated gas valves for use as Appliance Shutoffs. Pressure at 1/2 PSIG.

UL ListingsThe R602 & R602S (1/2” & 3/4” sizes only) are UL listed under YRPV.MH15525. This category covers manual gas shut-off valves intended for use in lines conveying fuel gas. Maximum working pressure 200 PSIG.

Part Number InletFlare

Connection

OutletPipe

Connection

Max RatingAGA

Flare X MNPT Flare X FNPT

R602 FM 68 R602 FP 68 3/8” 1/2” 2 PSIG

R602 FM 88 R602 FP 88 1/2” 1/2” 2 PSIG

----- R602 FP 1012 5/8” 3/4” 2 PSIG

Shutoffs

Red Cap Gas Ball Valves

Page 11: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

22

Typical Three Way Applications

Dispensing systemsIsolating meter flow from cylinder flow

Cylinder purgingCycling between purge and discharge

FromPump

ToCyl.Fill

ToBulkFill

70-601-01 1/4” Bronze Side Entry70-604-01 3/4” Bronze Side EntryBronze, threaded, 400 W.O.G.Sizes through 2” available by special order

Shutoffs

Three Way Mixing Ball ValvesMixing valves are side entry valves in relation to the plane of ball rotation. As such, they only require a 90O rotation of the handle to change discharge ports. Both discharge ports are open between handle positions.

Plugaroo Combination Plug and Check Valves175# working pressure plug valves with integral check. Well suited for mixer instal-lations. Available in FNPT or 125# flanged versions.

PartNumber

Inlet andOutlet

Connection

EndTo

End

173 2” 2” Screwed 6 1/2”

173 3” 3” Screwed 8 1/4”

173 4” 4” Screwed 9 3/4”

175 2” 2” Flanged 7”

175 3” 3” Flanged 8”

175 4” 4” Flanged 9”

175 6” 6” Flanged 10”

173 2”

175 Cutaway

Open Position Closed Position

70-604-01

Page 12: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

23

Bulk Storage Plants

The graphic shows the layout of a typical propane bulk plant. The main functions of storage, transport fill and bobtail load-ing are depicted. Although each existing bulk plant is unique in their physical layouts, the basic installations are all similar in providing the functions described.

The components on the following pages of this catalog make up the basis for a complete operative bulk plant.

2

1

3

20

21

4

5

5

5

6

6

67

9

8

10

22

23

15

11

12

1817

13

14

3" Liquid

1-1/4" Vapor

3" Liquid

16

19BobtailLoading

Riser

TransportRiser

Pumpset

Typical Bulk Plant

Major ComponentsKey

123456789101112

Key1314151617181920212223

Description3” Internal Valve2” Internal Valve1-1/4” Internal ValveBack CheckExcess Flow ValveEmergency Shutoff3” Angle Valve1-1/4” Angle Valve3-1/4” MAcme w/Cap2-1/4” MAcme w/Cap1-1/4” Globe Valve2” Globe Valve

Description2-1/4” FAcme w/Plug3-1/4” FAcme w/Plug3” Pump2” BypassHydrostatic ReliefPressure Gauge3” StrainerThermometerFloat GaugePressure GaugeRelief Valve w/Stack

Page 13: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

24

Large Container Mounting

Underground Tank Mounting

Expansion Material

Large propane storage containers must be mounted on concrete piers. Typical mounting is depicted. Steel supports may only be 6” high unless fireproofed.

The pier footing must be below frost line. A 4 foot height from grade to the bottom of the tank is desirable to facilitate tank valves, piping and especially pump suction elevation.

A 3/4” sheet of expansion material is placed between the tank and the concrete both as a cushion for irregularities and as an isolation for corrosion protection.

Underground tank installations require anchorage with a concrete footing of sufficient weight to prevent flotation. A typical anchorage system is shown.

Components sized per tank size. Call for details.

3/4” X 15” X 5ft.(2 pieces per pier)

Bulk Storage Plants

ExpansionMaterialDetail

Tank

Concrete

Anchor Eye Turnbuckle

Wire Rope

ThimbleCrosby Clip

ExpansionMaterial

Page 14: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

25

Large Container Connections

Connections for Containers over 4000 Gallons

Connection Illustrations

The container connection requirements as specified in NFPA 58 for containers over 4000 gallons water capacity are listed below. The “spirit” of the requirements is to provide remote closure and automatic (fire) closure AT THE CONTAINER CONNECTIONS. The requirements are effective July 1, 2011.

ServiceAfter Year 2001

InstallationsBefore Year 2001

Installations

Vapor InletOption A orOption B or

Option C

Norequirement

Vapor Outlet Option B orOption C

Norequirement

Liquid Inlet Option D orOption E

Option D orOption E orOption F orOption G

Liquid Outlet Option EOption E

orOption H

Permissible Options for Connections

Positive Shutoff &Check Valve

Option A Option B Option C

Option E

Option F (liquid in)and

Option H (liquid out)

Option D

Option G

Positive Shutoff &Check ValvePositive Shutoff &

Excess Flow Valve

Positive Shutoff &Excess Flow Valve &Check Valve

Internal Valve

Internal Valve

Excess Flow Valve & API 607 Ball Valve

Excess Flow Valve & API 607 Ball Valve Positive Shutoff & Excess Valve &

Emergency Shutoff

OR

OR

Page 15: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

26

Plant Closure Systems

Pneumatic remote closure is the preferred method for internal valve actuation. The pneumatic actuator attaches directly to the internal valve body and strokes the valve open and closed. This arrangement offers several distinct advantages:

• The tank valves remain normally closed and are only opened during transfer opera-tions.• The pneumatic controls can be installed at any convenient location.• The emergency shut off valves at the loading and unloading risers can be incor-porated into the plant pneumatic system.• The plant operator actuates only one con-trol from a central, convenient location.

For plants with basic systems such as a single storage tank, remote closure can be accomplished readily with cabling. The internal valves are controlled separately from the emergency valves on the risers. Possible cabling arrangements are de-picted below.

Pneumatic Control

Cable Control

Internal Valve Control

Emergency Valve Control

Two internal valves with remote closure controlled by a single taut wire cable.Pulling the cable anywhere along its length will trigger both valve release latches.

A single emergency shutoff valve with remote closure controlled by a taut wire cable.Pulling the cable anywhere along its length will trigger the valve release mechanism.

Page 16: Cylinder Valves - LP-Gas Equipment · Cylinder Valves Cylinder Valves - Small Cylinders With OPD G-1855-A02 Black Handle for BBQ Grills Thermally sensitive. Built-in excess flow

27

Internal Valves

Internal Valve Overview

Internal Valve Installation Note

Valvein

FullCoupling

Valvein

HalfCoupling

Valve in Standpipeor

Pipeline

Valve Fully ClosedInlet pressure and the closing spring pro-vides “bubble-tight” closure.

Valve Fully OpenAfter pressure equalization, the handle is moved to the full open position and the excess flow spring holds the main valve wide open.

Excess Flow ClosedA large pressure drop across the valve moves the main seat to the closed position. A slow bleed occurs through the fully open pilot seat.

Rapid BleedThe handle is moved to the mid-point position providing rapid bleed past the partially open pilot seat.

The handle does not open the main seat of the valve. The handle only lifts the pilot stem allowing product to bleed down-stream of the main seat. After the pressure equalizes across the main seat, the valve spring opens the valve fully. A pressure drop in the downstream piping, such as in a pipe breakage, causes the higher inlet pressure to close the main seat.

Internal valves are used primarily in the openings of storage tanks. With their normally closed design and shutoff seat inter-nal to the storage tank, these valves provide a very safe primary shutoff at the container opening. The valves are supplied with a handle for manual operation. Accessories allow them to be actuated manually, by cable or with air.

Internal Valves should be installed in half couplings. Full couplings, standpipes and standard size pipelines create undue restriction to the flow around the valve seat. Premature excess flow closure and extreme pressure drops will occur when installed in other than half couplings.

When installing Internal Valves in standpipes or pipelines, follow these recommended configurations closely to avoid problems.

Recommended Configuration

ValveA

Pipe SizeB

ReducerC

Length

A3209 Series(1-1/4” MNPT) 2” 2” X 1-1/4” 8”

A3212 Series(2” MNPT) 3” 3” X 2” 12”

A3213 Series(3” MNPT) 5” 5” X 3” 14”

Valve Operation

Rapid BleedFull Flow

Slow Bleed

CA

B

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Internal Valves

1-1/4” Threaded Internal Valves

1-1/4” Application Examples

A3209D050

A3209TL

A3209PAA3209DT050

A3209D with Pneumatic Actuator usedon Vapor Return of Bobtail

A3209D used on Liquid Feed to Pump (cable or pneumatic actuation)

A3209D050with A3209TL

A3209D050with A3209PAF

Designed for use as the main valve on small capacity pumping systems, the vapor equalizing opening on bobtail trucks or on inline installations.

PartNumber Inlet

ConnectionOutlet

Connection

Closing Flow Accessories

LP-Gas NH3Thermal

LatchPneumaticActuator

A3209D050

1-1/4” MNPT 1-1/4” FNPT

50 GPM 45 GPM

A3209TL

A3209PAor

A3209PAF(1/4” FNPT)

A3209D080 80 GPM 72 GPM

A3209DT050 65 GPM 45 GPM

A3209DT080 80 GPM 72 GPM

4”

1.5”

2.9”

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Internal Valves

2” & 3” Threaded Internal ValvesDesigned for liquid withdrawal and vapor equalizing on bobtail trucks, transports and stationary stor-age tanks. Valves may be operated manually or pneumatically.

A3212R

A3213TL

A3213PA

A3213TA3213R withA3213RA Rotary Actuator

A3212R in Tank Coupling

PartNumber(StandardValves)

PartNumber(“T” BodyValves)

InletConnec-

tionMNPT

OutletConnec-

tionFNPT

Closing Flow (GPM)

Half Coupling

Closing Flow (GPM)

Full Coupling

Accessories

RotaryPneumaticActuator

PneumaticActuator

ThermalLatchLP-Gas NH3 LP-Gas NH3

A3212R105 A3212RT105

2” 2”

105 95 65 59

A3212RA

A3213PA(3/8” FNPT)

A3213TL

A3212R175 A3212RT175 175 158 100 90

A3212R250 A3212RT250 250 225 130 117

A3213R150 A3213RT150

3” 3”

150 135 125 113

A3213RAA3213R200 A3213RT200 200 180 160 144

A3213R300 A3213RT300 300 270 250 225

A3213R400 A3213RT400 400 360 325 293

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Internal Valves

3” Flanged Internal Valves

Part Number OperatingLever

PositionInlet

ConnectionOutlet

Connection

Closing Flow (GPM)PneumaticActuatorSingle Flange Double Flange LP-Gas NH3

A3217AR160 A3217DAR160 Right Side

3” 300#ANSI RFModifiedFlange

3” 300#ANSI RF

Flange

160 145A3217ARPA

A3217AL160 A3217DAL160 Left Side A3217ALPA

A3217AR210 A3217DAR210 Right Side210 190

A3217ARPA

A3217AL210 A3217DAL210 Left Side A3217ALPA

A3217AR260 A3217DAR260 Right Side260 236

A3217ARPA

A3217AL260 A3217DAL260 Left Side A3217ALPA

A3217AR410 A3217DAR410 Right Side400 372

A3217ARPA

A3217AL410 A3217DAL410 Left Side A3217ALPA

A3217FPA

A3217Single Flange

A3217ARRight Hand

A3217DALDouble Flange

TypicalMounting

A3217 withA3217FPA

A3217ALLeft Hand

Designed for liquid withdrawal on bobtail trucks and transports. Valves may be operated manually or pneumatically.

A3200L

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Internal Valves

A3219RTRemote Thermal Release

A3219RT ProvidingRemote Diagonal Closurewith Fusible Element

A3219FA600L

A3219FA600Lwith

4” Transport Pump

A3219FA600Lwith

A3219FPAPneumatic Operator

A3219FPAPneumatic Operator

4” Flanged Internal ValvesDesigned for liquid withdrawal on transports or large storage tanks. Valves may be operated manually or pneumatically.

Part NumberInlet

ConnectionOutlet

Connection

Closing Flow (GPM)PneumaticActuator

RemoteThermalReleaseLP-Gas NH3

A3219FA400L 4” 300#ANSI RFModifiedFlange

4” 300#ANSI RF

Flange

400 360

A3219FPA A3219RT

A3219FA600L 600 540

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Internal Valves

Flomatic Pressure Actuated Internal ValvesDesigned for liquid withdrawal on bobtail trucks and transports. Valves are fully automatic opening and closing with pump discharge pressure.

Part NumberInlet

ConnectionOutlet

Connection

Accessories(Included With Flomatic) Pneumatic

ActuatorFilter 3-Way Valve

A7883FK

3” 300#ANSI RFModifiedFlange

3” 300#ANSI RF

Flange

A7884-201 A7853A A7853PA

A7884FK

4” 300#ANSI RFModifiedFlange

4” 300#ANSI RF

Flange A7883FK

A7853PA

A7853A

Flomatic Valve Closed Flomatic Valve Open

A7884-201

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Loading And Unloading Risers

Transport Unloading Riser

2 Hole Riser 3 Hole Riser

Bobtail Loading Riser

Loading and unloading risers incorporate heavy steel frame and legs to protect plant piping in the event of a pull-away. Forged steel pipe couplings are welded in the vertical plane to accept plant and discharge piping. Discharge nipples as illus-trated below are recommended to provide extended leverage to ensure a reliable shear point. Units come completely welded and ready to set in place.

Fill

BackCheck

EmergencyShutoff

Vapor Return

Fill

EmergencyShutoffs

Vapor Return

Fitted with 3”, 2” or 1-1/4” Couplings Fitted with 3”, 2” or 1-1/4” Couplings

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Emergency Shutoff ValvesFor installation in liquid and vapor transfer lines at bulk plants to provide for quick shutoff in the event of accidental pull-away, line breakage or hose rupture. Valves may be opened and closed by use of the operating lever, by remote cable control or by means of a pneumatic actuator. All arrangements incorporate a fusible element for fire emergency shutoff.

Emergency Shutoff Valves

PartNumber

In & OutConnection

LP-Gas Liquid FlowCapacity (GPM)

PneumaticShutdown

PneumaticOpen/Close

6010 1-1/4” FNPT 259

6016-60D 6016-60C6016 2” FNPT 711

6024 3” FNPT 13256016

6016 with6016-60C

6010 with6016-60D

Pull-Away ValvesProvides pull-away protection for transfer operations. Stops gas escape from both upstream and downstream lines in the event of a pull-away.

PartNumber

Inlet andOutlet

Connections

LengthOf

Valve

LP-Gas Flowat 10 PSIGDifferential

A2141A6L 3/4” FNPT 3-7/8” 16 GPM

A2141A8 1” FNPT 4-9/16” 30 GPM

A2141A10 1-1/4” FNPT 5-5/8” 75 GPM

A2141A16 2” FNPT 14-5/16” 350 GPM

A2141A6L A2141A8

Typical DispenserPull-Away

Typical Bulk FillPull-Away

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Sight Flow IndicatorsAllows bulk plant operators to visually inspect liquid flow conditions. Integral swing check prevents reverse flow and product loss if the hose fails during a loading operation.

PartNumber

Inlet AndOutlet

Connections

LengthThrough

Valve

A7794 2” FNPT 5-3/4”

A7796 3” FNPT 7-3/8”

PartNumber

FitsOver

Pipe Size

MatchingEyebolt

B3198H-1-1/4 1-1/4” EYE-06-33/8” X 3”B3198H-2 2”

B3198H-3 3” EYE-08-41/2” X 4”

A7796

Emergency Shutoff Accessories

Valve Cabling Accessories

212 DegreeFusible Link

Pipe Clamps & Eyebolts

7605-74Sleeve

B3198H-2

EYE-06-3

7605-751/8” Crosby Clip

7606RM-1 1/16” SS Cable

7606RM-18 1/8” SS Cable

7605-73 1/16” Cable Sleeve

7605-74 1/8” Cable Sleeve

Stainless steel cable and accessories for remote control of internal valves and emergency shutoff valves.

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Pneumatic Accessories

Pneumatic Tubing Accessories

1924-01-1FFNylon Tubing

1468X4X4 1/4” MNPT Adapter

1462X4Union

1464X4Union Tee

Nitrogen Regulator

Charging Valve

Latching Valve

Pneumatic control of internal valves and emergency shutoff valves.

222P-4-2Adapts 1/4” FNPT

To1/8” MNPT

Charging valves are spring return with “push to charge” action.

Control valves are diaphragm actuated for leak-free reliable service.

Latching valves are pilot actuated,latched open with system pressure.

3-way valves have plunger detents whichhold the valve in the On or Off positionuntil the operator manually moves the plunger.

1469X4X4Union Elbow

125T Charging Valve

Diaphragm Actuated Control Valves

125A Latching Valve

Rack MountedCharging Assembly

Post MountedDischarge Assembly

125V 3-way Valve

ToSystem

3-way Valve