cylinder position sensors - steven engineering...mounting. both of these designs allow the sensor to...
TRANSCRIPT
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CylinderPositionSensors
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Cylinder Position Sensors“INT” and “INR” Styles
TURCK permaprox ® cylinder position sensors are used for the detection of magnet
equipped pistons on pneumatic and other types of cylinders. These non-contact
sensors are able to determine the position of the cylinder piston without diminishing
the integrity of the cylinder itself. This allows the sensors to operate without
intruding upon the cylinder, keeping the system completely intact.
TURCK has taken the approach of using only two
sensor styles along with various adapter brackets to fit
each individual cylinder’s requirements. The “INT” and
“INR” housings were designed to fit into specific grooves
found in extruded profile type cylinders as stand alone
devices without the need for any additional brackets.
The INT style was made to fit into a 5.2 mm “T” groove
and the INR was made for use in a 4.0 mm round
groove, neither requiring additional hardware for
mounting. Both of these designs allow the sensor to be
dropped in from above anywhere along the span of the
cylinder.
We translated this “drop in from
the top” approach when designing
the adapter brackets as well. By
eliminating the need to slide the
sensor in from the end of the cylinder
it reduces installation time, alleviates the
need for the cylinder to be disassembled,
and allows for installation right on the floor
without interrupting the operation of the cylinder.
These sensors are manufactured using a plastic
overmolding technology, which allows us to completely seal sensors into smaller
packages without compromising on durability. Smaller sensors that are compact with
very low profiles also reduce the chance of damage when mounted to the outside of
the cylinder.
Cylinder brackets allow TURCK sensors to mount on mostcylinder styles including round, tie-rod, extruded profilegroove and dovetail versions.
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 2
Installation Instructions
As the axially polarized magnet-equipped piston approaches the sensor, its magnetic field saturates the highly permeableamorphous ribbon and causes a precise movement of the dead band (an area with no magnetic flux where the magnetic fieldleaves the ribbon). This results in a change in the oscillator current. The detector circuit monitors this change and sends a signal tothe output when the current change reaches a specific level.
Note: Use of mounting clip is optional.
Operating Principle
TURCK’s permaprox cylinder sensors are used for detection of magnet equipped pistons on pneumatic cylinders through anonmagnetic cylinder wall. A patented electronic magnetic circuit involving new state-of-the-art materials forms the basis ofoperation for these sensors. The characteristics of this innovative technology have decided advantages over Hall effect switches andreed devices. Specific sensors no longer have to be matched to specific magnet strengths. Other features are extremely highrepeatability and the elimination of multiple actuation points.
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TURCK Cylinder Position Sensors
3 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
The actuation area will depend on the width and field strength of the magnet. As shown in Figure 2, the actuation point will differdepending on the direction of piston travel. These points are not the same but are very repeatable.
Figure 1 curve definitions:A) Typical actuation area of permaprox sensorsB) Typical primary actuation area for reed switchesC) Typical secondary actuation area for reed switches
The permaprox sensors, unlike most magnet operated sensors, respond to onlyone component of magnetic induction, namely the component parallel to thecylinder. Figure 1 shows the typical actuation area of a permaprox sensorcompared to that of reed switches. It is a common problem for reed switchesto have more than one actuation area when used with higher strength magnets.Since these switches operate on a narrow range of magnetic field strengths,mismatching often causes multiple switching points. The permaprox sensors,however, reliably operate over a range of 20-350 gauss (2-35 mT).
Figure 2
Figure 1
Actuation Area / Differential Travel
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 4
Selection Guide
Sensor Type Output Pages
BIM-INT…
2-Wire DC3-Wire DC
NAMUR
5 - 67 - 8
15 - 16
BIM-INTS…
3-Wire DC 7 - 8
BIM-INTF…
3-Wire DC 7 - 8
BIM-INT.../S924
3-Wire DC 7 - 8
BR-INT…
3-Wire DC REED2-Wire AC/DC REED
9 - 1013 - 14
BR-INTS…
3-Wire DC REED 9 - 10
BR-INR…
3-Wire DC REED 11 - 12
Sensor Selection for Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 31Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 33
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TURCK Cylinder Position Sensors2-Wire DC
5 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
2-Wire DC10-55 VDC, Short-Circuit and Overload ProtectedNormally Open
Cylinder Position Indicators, Slot StyleInjection Molded with Cable
Part Number Embe
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Connection
BIM-INT-AG41X • • • 1 A 1 300 S4550000 2 meter cable,PUR Jacket
Sensor Selection
Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/ConductorINT
Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.
AccessoriesHousing: PA 12, GF 30 PlasticSensing Face: PA 12, GF 30 PlasticMounting Screw: Nickel Plated Brass
Material
INT
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 6
Wiring Diagram
Dimensions
Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mmVoltage Drop Across Conducting Sensor . . . ≤4.0 V at 100 mATrigger Current for Overload Protection . . . ≥120 mAContinuous Load Current . . . . . . . . . . ≤100 mAOff-State (Leakage) Current . . . . . . . . . ≤0.8 mAMinimum Load Current . . . . . . . . . . . ≥3.0 mAMaximum Approach Velocity . . . . . . . . ≤3 m/sTime Delay Before Availability . . . . . . . . ≤3 msPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≤0.1 mm (constant temperature & voltage)Switching Point Drift. . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-350 Gauss (2-35 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized
Specifications
1
A Normally Open
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TURCK Cylinder Position Sensors3-Wire DC
7 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
3-Wire DC picofast ®
10-30 VDC, Short-Circuit and Overload ProtectedNormally Open, NPN (Sinking) or PNP (Sourcing)
Cylinder Position Indicators, Slot StyleInjection Molded with Cable and Optional Molded Connector
INT
Part Number Embe
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Connection
BIM-INT-AN6XBIM-INTF-AN6XBIM-INT-AN6X/S924
•••
•••
123
AAA
111
100010001000
S4623600
S4623608
2 meter cable,PUR Jacket
BIM-INT-AP6XBIM-INTF-AP6XBIM-INT-AP6X/S924
•••
•••
123
BBB
111
100010001000
S4623500
S4623526
BIM-INT-AN6X-V1131BIM-INTS-AN6X-V1131
••
••
45
CC
11
10001000
S4623602S4623607
picofast
Mating CordsetsPKG 3Z-2 (2 meter)For other stylessee Section H orconsult “Cordsets”catalog
BIM-INT-AP6X-V1131BIM-INTS-AP6X-V1131
••
••
45
DD
11
10001000
S4623502S4623606
Sensor Selection
Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/Conductor
Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screws: Nickel Plated Brass
Material
Sensing Face
INT
Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.
Accessories
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 8
Wiring Diagrams
Dimensions
Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on magnet)Voltage Drop Across Conducting Sensor . . . ≤2.0 VTrigger Current for Overload Protection . . . ≥220 mAContinuous Load Current . . . . . . . . . . ≤200 mAOff-State (Leakage) Current . . . . . . . . .
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TURCK Cylinder Position Sensors3-Wire DC
9 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
3-Wire DC picofast ®
10-30 VDCNormally Open, REED Contact
Cylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded Connector
Part Number Embe
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BR-INT-AR7X • 1 A 1 500 S4623200 2 meter cable,PUR Jacket
BR-INT-AR7X-V1131BR-INTS-AR7X-V1131
••
23
BB
11
500500
S4623202S4623208
picofast
Mating CordsetsPKG 3Z-2 (2 meter)For other stylessee Section H orconsult “Cordsets”catalog
Sensor Selection
INT
Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/Conductor
Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screws: Nickel Plated Brass
Material
Note: For connector versions with NPN specific output use "/S1635" designation. i.e. BR-INT-AR7X-0.2M-PSG 3M/S1635will be a sensor with 0.2M cable with M8x1(picofast) mold on connector with NPN output.
Sensing Face
INT
Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-32.
Accessories
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 10
Dimensions
Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on magnet)Continuous Load Current . . . . . . . . . . ≤500 mAMaximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm. . . . . . . . . . . . . . . . . . . . . . . (constant temperature & voltage)
Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34 Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized
Specifications
2
Wiring DiagramsA Normally Open
1
B Normally Open
3
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TURCK Cylinder Position Sensors3-Wire DC
11 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
3-Wire DC picofast
10-30 VDCNormally Open, REED Contact
Cylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded Connector
INR
Part Number Embe
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Connection
BR-INR-AR7X • 1 A 1 500 M4623300 2 meter cable,PUR Jacket
BR-INR-AR7X-V1131 • 2 B 1 500 M4623302 picofast
Mating CordsetsPKG 3Z-2 (2 meter)For other stylessee Section H orconsult “Cordsets”catalog
Sensor Selection
INR
Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/Conductor
Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screw: Stainless Steel
MaterialMounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.
Accessories
Note: For connector versions with NPN specific output, use "/S1635" designation. i.e. BR-INR-AR7X-0.2M-PSG 3M/S1635will be a sensor with 0.2M cable with M8x1(picofast) mold on connector with NPN output.
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 12
2
Wiring Diagrams
1
Dimensions
A Normally Open
B Normally Open
Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on Magnet)Continuous Load Current . . . . . . . . . . ≤400 mAMaximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sPower-On Effect . . . . . . . . . . . . . . . Per IEC 947-5-2Transient Protection . . . . . . . . . . . . . Per EN 60947-5-2Operating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm. . . . . . . . . . . . . . . . . . . . . . . (constant temperature & voltage)
Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized
Specifications
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TURCK Cylinder Position Sensors2-Wire AC/DC
13 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
INT
Part Number Embe
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BR-INT-ADZ71X • • 1 A 1 500 S4700510 2 meter cable,PUR Jacket
Sensor Selection
2-Wire AC3 - 140 VAC, 4 - 200 VDCNormally Open
Cylinder Position Indicators, Slot StyleInjection Molded with Cable
Cable: PUR Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/Conductor
Connector: Chrome Plated BrassSensor Housing: PA 12-GF30 PlasticSensing Face: PA 12-GF30 PlasticMounting Screws: Nickel Plated Brass
Material
Sensing Face
INT
Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.
Accessories
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 14
Ripple . . . . . . . . . . . . . . . . . . . . ≤10%Differential Travel (Hysteresis) . . . . . . . . ≤1 mm (Depends on Magnet)Continuous Load Current . . . . . . . . . . ≤100 mA (AC and DC)Maximum Switching Capacity . . . . . . . . 10 WNo-Load Current . . . . . . . . . . . . . . 0 mAMaximum Approach Velocity . . . . . . . . ≤10 m/sOperating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≥ ±0.1 mm (constant temperature & voltage)Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-34Gauss (2-3.4 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized
Specifications Wiring Diagram
Dimensions
A Normally Open
1
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TURCK Cylinder Position Sensors2-Wire
15 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
2-Wire DC, Requires Remote Amplifier5-30 VDCVariable Resistance Output, NAMUR (EN 50227)
Cylinder Position Indicators, Slot StylePlastic Housing with Potted-in Cable permaprox
Part Number Embe
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Appr
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Divi
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1*
Max
. App
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Velo
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(m/s)
IDN
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Connection
BIM-INT-Y1X • 1 A 1 1000 • 10 M1056800 2 meter cable,PVC Jacket
Sensor Selection
* Factory Mutual approval applies only when used with Factory Mutual approved switching amplifiers.
INT
Housing: PA 12-GF30Sensing Face: PA 12-GF30Mounting Screw: Nickel Plated Brass
Material
Cable: PVC Jacket; 2 meter standard lengthCopper Conductor: 24 AWG (PVC insulated)
Cable/Conductor
Sensing Face (Bottom view)
INT
NRTL©
Mounting brackets can be found on pages 32-33.Pneumatic cylinder information can found on pages 17-31.
Accessories
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 16
A NAMUR Output
Wiring Diagram
Dimensions
Nominal Voltage. . . . . . . . . . . . . . . 8.2 VDC (EN 50227)Resistance Change from Nonactivatedto Activated Condition. . . . . . . . . . . . >8.0 kΩ to 1.0 kΩResulting Current Change . . . . . . . . . . ≤1.0 mA to ≥2.2 mARecommended Switching Point forRemote Amplifier . . . . . . . . . . . . . . 1.55 mAPower-On Effect . . . . . . . . . . . . . . . Realized in AmplifierReverse Polarity Protection . . . . . . . . . IncorporatedWire-Break Protection . . . . . . . . . . . . Realized in AmplifierTransient Protection . . . . . . . . . . . . . Realized in AmplifierOperating Temperature . . . . . . . . . . . -25°C to +70°C (-13°F to +158°F)Enclosure . . . . . . . . . . . . . . . . . . Meets NEMA 1,3,4,6,13 and IEC IP 67Shock . . . . . . . . . . . . . . . . . . . . 30 g, 11 msVibration . . . . . . . . . . . . . . . . . . 55 Hz,1 mm Amplitude in all 3 PlanesRepeatability . . . . . . . . . . . . . . . . ≤0.1 mm (constant temperature & voltage)Temperature Drift . . . . . . . . . . . . . . ≤0.1 mmMagnetic Actuation Strength. . . . . . . . . 20-350 Gauss (2-35 mT)LED On . . . . . . . . . . . . . . . . . . . Output Energized
Specifications
1
SW 2.5 mm mounting screw.
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17 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
ype
Cylin
der S
erie
s
TURC
KSe
nsor
TURC
KBr
acke
t
Brac
ket I
DN
umbe
r
Dovetail Extruded-Dovetail
B, F INT Style KLDT-1 A3555
CompactC series)
Short Stroke
Rotary Actuator
Pee Wee(O,P,Q series)
VDMA-V
Ring Series
Tie Rod Tie Rod A,E,S,L INTStyle
KLZ1-INT1
KLZ2-INT1
KLZ3-INT1
M6970410M6970411M6970412
B Square
VDMA-Z
Round Round M INTStyle
KLDT-13 A3555
KLR-1 orKLR-1M withASB Clamp2
Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. This mounting is to be used only when “Switch Rail” is present on the cylinder.
General Note: The KLDT-1 can be used in any Numatics Dovetail groove where the “world sensor” will fit.
Sensor Selection for Numatics Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 18
Cylin
der T
ype
Cylin
der S
erie
s
TURC
KSe
nsor
TURC
KBr
acke
t
Brac
ket I
DN
umbe
r
Extruded/ Round Groove Extruded/RoundGroove
K INRStyle
NoAdditional
BracketRequired
N/A
Sensor Selection for Numatics Cylinders
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19 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
ype
Cylin
der S
erie
s
TURC
KSe
nsor
TURC
KBr
acke
t
Brac
ket I
DN
umbe
r
Tie Rod Tie Rod 2MA, 2MAE,P5E,HBT, LPM
INTStyle
KLZ1-INT1
KLZ2-INT1
KLZ3-INT1
M6970410M6970411M6970412
S, C, LP3
Tie RodExtrudedStyle
MP, MPRL
“T” Groove GuidedCylinder
“T” GrooveGuided
Cylinder
P1M, P5T, SST INTStyle
NoAdditionalBracketRequired
N/A
Round Round P, SRM, SRDMXLT, XLR, XLB
INTStyle
KLR-1 orKLR-1M withASB Clamp2
Varies
S,SRD3
Notes:1. When using KLZ clamps user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. These styles are usually not available with magnets.
Sensor Selection for Parker Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 20
Cylin
der T
ype
Cylin
der S
erie
s
TURC
KSe
nsor
TURC
KBr
acke
t
Brac
ket I
DN
umbe
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Tie Rod Tie Rod A2,A3,AS,AV,AV2,A3V,AVS,HV,HV2,H3V,HVS,DAV,DHV,EA,EL,EH,ES,NPG,NHG,NEAG
NEHG,TD
INTStyle
KLZ1-INT1
KLZ2-INT1
KLZ3-INT1
M6970410M6970411M6970412
A2
Compact Guide Rod CompactGuide
Rod/Groove
CRS,CTS INTStyle
KLDT-2 A3557
Compact Oval CompactOval/
Dovetail
O INTStyle
KLDT-2 A3557
Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.2. These styles are usually not available with magnets.
Sensor Selection for PHD Cylinders
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21 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
ype
Cylin
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s
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KSe
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TURC
KBr
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Compact Extruded CompactExtruded/Dovetail
CVA,CVB,CVC INTStyle
KLDT-2 A3557
Sensor Selection for PHD Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 22
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
acke
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Brac
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Round Round CRDG,CRDSNU,CRDSW,DSNU,DSNUL,DSEU,ESEU,ESNU,ESW
INTStyle
KLR-1 orKLR-1M withASB Clamp2
Varies
(DSN,DSW,EG,EGZ,ESN)3
Tie Rod Tie RodExtrudedStyle
DNGU,DNGUL,DNGUT,DNU,
DNUL
INTStyle
KLZ1-INT1
KLZ2-INT1
KLZ3-INT1
M6970410M6970411M6970412
Tie Rod CRDNG,CRDNGS,DNG,DNGL,
DNGZK,DNGZL,DNGZS,DKE
“T” Groove “T” GrooveExtrudedStyle
DNC,DNCT INTStyle
NoAdditionalBracketRequired
N/A
“T” GrooveFlat Style
DFM,DPZ,DPZJ,DZF,EZH
“T” GrooveCompactStyle
ADVU,ADVULQ,ADVUL
Notes:1. When using KLZ clamps user must determine clamp size best suited for application.2. ASB size is determined by cylinder diameter. See chart on page 32.3. These styles are usually not available with magnets.
Sensor Selection for Festo Cylinders
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23 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
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Brac
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DN
umbe
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Round Groove Round GrooveCompactStyle
ADVC INRStyle
NoAdditionalBracketRequired
N/A
Sensor Selection for Festo Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 24
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
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Brac
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umbe
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Round Groove RoundGrooveFlatStyle
Twin Bore(TB,TBA,TBD)
INRStyle
NoAdditionalBracketRequired
N/A
Round Groove RoundGrooveCompactStyle
EF1 Series(EF,EFD,EFS,EFR)
INRStyle
NoAdditionalBracketRequired
N/A
EF2 Series(EFT)
PneuMoment(PM)
Tie Rod Tie Rod Flat-I(FO,FOD,FOP,FOR,FOS,FS,FSD,FSR,FSS,FO2,FO3,FO4)
INTStyle
KLZ1-INT1
KLZ2-INT1
KLZ3-INT1
M6970410M6970411M6970412
Flat-II(FT,FST)
Notes:1. When using KLZ clamps, user must determine clamp size best suited for application.
Sensor Selection for Bimba Cylinders
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25 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
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Brac
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Round Round Original Line II(OL2)
INTStyle
KLR-1 orKLR-1M withASB Clamp2
Varies
Original Line(M,MH,MNR,MC,MRS)
Double Wall(DW,DWD,DWN,DWM)
PC
Z Series(MO4,MO9,M17,M31)
Linear Thrusters(T,TE)
Notes:1. ASB size determined by cylinder diameter. See chart on page 32.
Sensor Selection for Bimba Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 26
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
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Round Round NCM,NCJ2,NCG,NCA1,CJ2,CM2,CG1
INTStyle
KLR-1 orKLR-1M with
ASBClamp1
Varies
Guide MGG
Tie Rod Tie RodExtrudedStyle
ECQ2 INTStyle
KLZ1-INT2
KLZ2-INT2
KLZ3-INT2
M6970410M6970411M6970412
Tie Rod MB,C95
Round Grove RoundGroove
ExtrudedStyle
CQ2,CQS,NC(D)Q2,
NCQ23
INRStyle
NoAdditionalBracketRequired
N/A
RoundGroove
Flat Style
CU, CUK, CUW,MU
Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application3. CQ2, NC(D)Q2, CQS, NCQ2 cylinders may have multiple grooves and may not all be suitable for the INR
Sensor Selection for SMC Cylinders
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27 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
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Cylin
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s
TURC
KSe
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TURC
KBr
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T Groove Flat Style T GrooveFlat Style
CUJ,CXS,MGQ,MY1B INTStyle
NoAdditionalBracketRequired
N/A
GripperStyle
MHC,MHL2
Sensor Selection for SMC Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 28
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
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Round Round RL (Round Line) INTStyle
KLR-1 orKLR-1M withASB Clamp1
Varies
Extruded/ Dovetail Extruded/Dovetail
90000,91000,9200093000
INTStyle
KLDT-5 A3558
Tie Rod Tie Rod A,EA,SS,N,J,EJ,8000/M
INTStyle
KLZ1-INT2
KLZ2-INT2
KLZ3-INT2
M6970410M6970411M6970412
RodlessNo Photo Available
Rodless Lite (A44000) INTStyle
KLDT-5 A3558
Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application.
Sensor Selection for Norgren Cylinders
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29 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
der T
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Cylin
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TURC
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TURC
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Round Round Pancake3 (X,XK,O,OP,XDR,XDRK,ODR)
INTStyle
KLR-1 orKLR-1M withASB Clamp1
Varies
INRStyle
KLFA-1 A3564
Square Body Square Body Square 1(SQ,SQF,SQL)
INRStyle
KLFA-1 A3564
Extruded/Dovetail Extruded/Dovetail
Global (G,GT) INTStyle
KLDT-3 A3559
Tie Rod Tie Rod Long Stroke (321,521,721,1221,S321,S521,S721,S1221)
INTStyle
KLZ1-INT2
KLZ2-INT2
KLZ3-INT2
M6970410M6970411M6970412
Hi-Power(HP,THP,UHP)
Multi-Power(MP,BA,BP)
Sensor Selection for Fabco-Air Cylinders
See notes on next page.
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 30
Cylin
der T
ype
Cylin
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s
TURC
KSe
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TURC
KBr
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umbe
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Linear Slides
No Photo Available
LinearSlides5
GB INR Style KLFA-1 A3564
L,S,E INT Style KLR-1 orKLR-1M withABS Clamp1
Varies
L,S,E INR Style KLFA-14 A3564
SE,EZ INT Style KLZ1-INT2
KLZ2-INT2
KLZ3-INT2
M6970410M6970411M6970412
SE,EZ,EZ INR Style KLFA-14 A3564
Linear Slides(Tie Rod Style)
No Photo Available
LinearSlides
(Tie RodStyle)5
TS INT Style KLZ1-INT2
KLZ2-INT2
KLZ3-INT2
M6970410M6970411M6970412
TS INR Style KLFA-14 A3564
Notes:1. ASB size is determined by cylinder diameter. See chart on page 32.2. When using KLZ clamps user must determine clamp size best suited for application.3. Some cylinder diameters may exceed the lengths of existing ASB straps.4. This mounting is to be used only when “Dovetail Style Mounting Rail” is present on the cylinder.5. Some of these may be equipped to handle 5mm, 8mm, or 12mm inductive proximity sensors.
Sensor Selection for Fabco-Air Cylinders
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31 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Cylin
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ype
Cylin
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s
TURC
KSe
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TURC
KBr
acke
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Brac
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Dovetail Square andRound Body
Inch Series(AB,AS,AR,AT)Metric Series(AWS,AWB,AWT)
INTStyle
KLDT-8 A0803
Inch Series(B,R,S,T)2
Metric Series/TB(WS,WB,WT)2
Ball Slide Ball Slide (BSC)
GuidedCylinder
GC
Electric CD
Clean Act ACLA,ACLAD
(CLA, CLAD)2
Round Groove Electric B,C INRStyle
NoAdditionalBracketRequired
T Groove
No Photo Available
Grippers B/Base Mount, S/EndMount, R/End Mount
INTStyle
KLDT-8 A0803
ColletClosers
CSC,PSC KLDT-81
TwistCylinders
TCL KLDT-81
Notes:1. This mounting is to be used only when “Sensor Mounting Rail” is present on the collet.
2. These styles are usually not available with magnets.
Sensor Selection for Compact Air Cylinders
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 32
Mounting Brackets
KLZ2-INT(Aluminum)M6970411
KLZ3-INT(Aluminum)M6970412
KLFA-1(Aluminum)
A3564
KLZ1-INT(Aluminum)M6970410
Round Cylinder Mounting Strap Part Numbers and DiametersKLR-1 or KLR-1M mounting bracket required for use with ASB straps.
Cylinder Diameter (mm) 11-19 18-29 28-39 38-49 48-59 58-69 68-89
KLR-1 w/... ASB-2 ASB-3 ASB-4 ASB-5 ASB-6 ASB-7 ASB-9
KLR-1M w/... ASB-2 ASB-3 ASB-4 ASB-5 ASB-6 ASB-7 ASB-9
KLR-1M (Aluminum) withASB Clamp(316 Stainless Steel)
KLR-1 (Trogamid) withASB Clamp(316 Stainless Steel)
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33 TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
KLDT-5(Aluminum)
A3558
KLDT-8(Aluminum)
A0803
KLDT-3(Aluminum)
A3559
KLDT-2(Aluminum)
A3557
KLDT-1(Aluminum)
A3555
Mounting Brackets
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com 34
BIM-INT-AG41X . . . . . . . . . . . . . 5BIM-INT-AN6X . . . . . . . . . . . . . 7BIM-INT-AN6X/S924 . . . . . . . . . . . 7BIM-INT-AN6X-V1131 . . . . . . . . . . 7
BIM-INT-AP6X . . . . . . . . . . . . . 7BIM-INT-AP6X/S924 . . . . . . . . . . . 7BIM-INT-AP6X-V1131 . . . . . . . . . . 7BIM-INTF-AN6X . . . . . . . . . . . . . 7
BIM-INTF-AP6X . . . . . . . . . . . . . 7BIM-INTS-AN6X-V1131 . . . . . . . . . . 7BIM-INTS-AP6X-V1131 . . . . . . . . . . 7BIM-INT-Y1X . . . . . . . . . . . . . 15
BR-INR-AR7X . . . . . . . . . . . . . 11BR-INR-AR7X-V1131 . . . . . . . . . . 11BR-INT-ADZ71X . . . . . . . . . . . . 13BR-INT-AR7X . . . . . . . . . . . . . . 9
BR-INT-AR7X-V1131 . . . . . . . . . . . 9BR-INTS-AR7X-V1131 . . . . . . . . . . 9KLDT-1 . . . . . . . . . . . . . . . . 33KLDT-2 . . . . . . . . . . . . . . . . 33
KLDT-3 . . . . . . . . . . . . . . . . 33KLDT-5 . . . . . . . . . . . . . . . . 33KLDT-8 . . . . . . . . . . . . . . . . 33KLFA-1 . . . . . . . . . . . . . . . . 32
KLR-1 . . . . . . . . . . . . . . . . 32KLR-1M . . . . . . . . . . . . . . . . 32KLZ1-INT . . . . . . . . . . . . . . . 32KLZ2-INT . . . . . . . . . . . . . . . 32
KLZ3-INT . . . . . . . . . . . . . . . 32
Cylinder Manufacturers Index
Bimba Cylinders . . . . . . . . . . . 24Compact Air Cylinders . . . . . . . . 31Fabco-Air Cylinders . . . . . . . . . 29Festo Cylinders . . . . . . . . . . . 22
Norgren Cylinders . . . . . . . . . . 28Numatics Cylinders . . . . . . . . . . 17Parker Cylinders . . . . . . . . . . . 19PHD Cylinders . . . . . . . . . . . . 20
SMC Cylinders . . . . . . . . . . . . 26
Sensors and Accessories Index
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B0163 10/03 REV B
Installation InstructionsActuation Area / Differential TravelSelection GuideCylinder Position Indicators, Slot StyleInjection Molded with CableINTCylinder Position Indicators, Slot StyleInjection Molded with Cable and Optional Molded ConnectorINTCylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded ConnectorINTCylinder Position Indicators, Slot Style, REED ContactInjection Molded with Cable and Optional Molded ConnectorINRINTCylinder Position Indicators, Slot StyleInjection Molded with CableCylinder Position Indicators, Slot StylePlastic Housing with Potted-in Cable permaproxINTSensor Selection for Numatics CylindersSensor Selection for Parker CylindersSensor Selection for PHD CylindersSensor Selection for Festo CylindersSensor Selection for Bimba CylindersSensor Selection for SMC CylindersSensor Selection for Norgren CylindersSensor Selection for Fabco-Air CylindersSensor Selection for Compact Air CylindersMounting BracketsSensors and Accessories Index