customers technical and commercial expertise in industrial ... · since 1981, prodim offers to its...
TRANSCRIPT
Since 1981, Prodim offers to its industrial
customers technical and commercial
expertise in industrial valves, automation
of all types of valves, pipes and tanks in
composite materials and safety products.
01 BALL VALVES
02 BUTTERFLY VALVES
03 QUADRUPLE OFFSET BUTTERFLY VALVE
04 SGATE & GLOBE VALVES CHECK VALVES
05 ROTARY PLUG VALVES
06 THERMOPLASTIC VALVES
07 CONTROL VALVES
08 SAFETY VALVES DISKS
09 DIAPHRAGM VALVES AND PINCH VALVES
10 TANK PROTECTION
11 SELF-ACTING PRESSURE REGULATORS
12 MOUNTING KITS, FILTERS, SIGHTGLASSES AND ACCESSORIES
13 PNEUMATIC ACTUATORS
14 ELECTRICAL ACTUATORS
15 HYDRAULIC ACTUATORS
16 ELECTRO-HYDRAULIC ACTUATORS
17 POSITIONERS, SWITCHBOXES AND SOLENOID VALVES
18 SAFETY EQUIPMENT
19 GLASSFIBRE REINFORCED PIPE SYSTEMS
20 SERVICE
CO
NT
EN
T
BALL VALVESfloating ball or trunnion mounted
CONSTRUCTIONS
1 piece, 2 pieces, 3 pieces, top entry, welded body, tandem, multiple way, with heating
jacket, cryogenic, pig launcher or receiver, high cycle,…
CONNECTIONS
Threaded male or female, flanged, welded ends,…
EXECUTION
API, DIN, EN, BS
01
QUALIFICATIONS
API 6A, API 6D, PED CE, AD-2000, TA-Lüft, NACE, ATEX
SIZES
1/4” to 48” ANSI 150 to ANSI 2500, DN8 to DN300 PN 6 to PN 500
MATERIALS
Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials,
PVC, Polypropylene, PVDF, brass, bronze,…
INTERNALS
Stainless steel, plated, hard faced, special alloys, ceramic, PFA, PTFE, PP, PVDF,…
SEATS
Soft or metal seated
BORE
Full or reduced
TEMPERATURES
-196°C to 540°C
TESTEN • TESTING
Fire safe according API 6FA, API 607, BS 6755 & ISO 10497, anti-static according ISO
17292, non-destructive examination, high pressure test, cryogenic test, functional test, …
BUTTERFLY VALVES
TYPES
Centric butterfly valves, High Performance butterfly valves (double offset), Triple offset
and Quadruple offset
MATERIALS
Ductile Iron, carbon steel, Stainless steel, bronze, aluminium, etc. And also, synthetic
materials (PVDF, PPH, PVC-U), ...
SEATS
EPDM, EPDM-HT, FPM (VITON®), NBR, NR, HYPALON, MVQ, PTFE, ...
(exchangeable seat, glued seat, vulcanized)
02
EXECUTIONS
Wafer type, lug type, monoflange, double flanged
SIZES
DN32 – DN1200
PRESSURE CLASS
DIN PN6, PN10, PN16, PN25, PN40 - ANSI 150 - ANSI 300
TEMPERATURES
-60°C / +500°C
ACTUATION
lever, gearbox, pneumatic, hydraulic, eletrical and electro-hydraulic
SPECIFICATIONS
CE/PED, ISO 5752, EN588-1/5, ATEX 94/9/EC, DVGW, NF ROB-GAZ, GOST-R, Factory
Mutual, Fire Safe
TESTS
API 598 – ISO 5208 – EN12266 rate A / rate C
APPLICATIONS
Water and Water Treatment, Industrial, chemicals (acids and bases), petrochemicals,
cement industry,seawater, off-shore, abrasive media, pulp & paper, gas, sprinkler, HVAC,
oil, fuel, food industry, ...
QUADRUPLE (4) OFFSET BUTTERFLY VALVE
SPECIFICATIONS
ANSI B16.34 – NACE MR0175 / 0103 - EN 1092-1 –EN 558-1 – TA Luft – BAM Oxygen
approval – 94/9 EG ATEX – Leakage Rate acc. EN 12266 rate A – Fire Safe API607 5ed –
GOST R - CE/PED
EXECUTION
Wafer – Lug – Double flanged – Gate Face to Face dimension – Butt weld ends
SPECIALS
Top-Entry – Cryogenic - Extended stem - Heating jacket
03
MATERIALS
WCB steel – LCB , Stainless Steel– Hastelloy – Duplex– Inconel – Bronze- etc.
SEATS
Laminated SS316 – laminated graphite - Inconel O-ring – PTFE O-ring
PRESSURE CLASS
ANSI 150 to ANSI 900 – DIN PN16 – PN 160, 100 bar max. delta P on the disk
DN
2” up to 40” / DN50 up to DN1000
ACTUATION
Gearbox, pneumatic, hydraulic, electrical and electro-hydaulic actuators
TEMPERATURES
-270°C to +800°C
APPLICATIONS
Tank farms, LNG – LPS – Oil & Gas storage & transport, Petrochemical, Power plant,
Technical gases
KEY POINTS
EN12266 leakage rate A for all executions, very high Cv values, low actuating torques
GATE & GLOBE VALVES
TYPES • TYPES
Flexible or solid wedge, standard or parabolic disk, parallel slide, bolted, welded or
pressure seal bonnet
MATERIALS
Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials
CONNECTIONS
ANSI or DIN flanged, BW, SW, threaded
04
PRESSURE CLASS
PN10 to PN420, ANSI 150 up to 2500 lbs
OPERATION
Manuele bediening, pneumatische of elektrische aandrijving
SIZES
DN50 ( 2” ) to DN 900 ( 36” )
SPECIAL EXECUTION
With by-pass, cryogenic, Y-type, TA-Lüft, Fire safe
TYPES
Swing, ball, piston type, dual plate
MATERIALS
Cast iron, cast or forged steel, Low or High temperature steel, alloy steel, exotic materials,
synthetic
EXECUTIONS
ANSI or DIN flanged, BW, SW, threaded, wafer
PRESURE CLASS
PN10 to PN420, ANSI 150 up to 2500 lbs
SIZES
DN15 ( 1/2” ) up to DN 500 ( 24” )
CHECK VALVES
PLUG VALVE
SLEEVED & TEFLON LINED PLUG VALVE
• Specifications : API598 – ASME B16.5 / 34 – ASME B16.10 – EN 1092-1 – EN 558-1 – TA Luft
– CE/PED
• Versions : reduced & full bore
• 2-way, 3-way, Multi-port, V-port
• Sleeved or Teflon lined version
05
• Special versions : cage version, double block&bleed, Fire Safe, HF Alkylation
• Heating Jacket
• Materials : nodular iron, steel WCB – LCB – LCC, stainless steel SS304 – SS316
• SS317 – Hastelloy – Monel – Inconel – Zirconium
• Sleeve material : Glass reinnforced PTFE ( RPFTE ), PFA, PEEK, GF2P - UHMWPE
• Executions : flanged (ANSI/DIN), screwed connections
• (BSP/NPT)
• Pressure Classes : ANSI 150 to ANSI 600 – DIN PN16 – PN 40
• DN : 1/2” to 24” (DN15 to DN600)
• Actuation : Lever, gear box, pneumatic, hydraulic, elektric and elektro-hydaulic actuator
• Temperatures : -29°C to +200°C
DOUBLE BLOCK & BLEED EXPANDING PLUG VALVE (DBB PLUG VALVE)
• Specifications : API6D - ISO9001 – API 607 – API6FA – TA-Luft – CE/PED
• Version : reduced & full bore
• Special versions : extended stem
• Pressure Relief System (DTR – Thermal relief system)
• MAK : motor adaption kit
• Materials : Steel A216WCC en low temperature steel –A352 LCC
• Slips : ductile iron with Viton B or GFLT seal (slips seal)
• Executions : flanged ANSI or DIN
• Pressure classes : ANSI 150 to ANSI 600 – DIN PN16 – PN100
• DN : 2” up to 36” (DN15 up to DN900)
• Actuation : Gear box, pneumatic, electrical actuator
THERMOPLASTIC VALVES
• BALL VALVES
• DIAPHRAGM VALVES
• BUTTERFLY VALVES
• CHECK VALVES
• SIGHT GLASSES
• STRAINERS
06
CONNECTIONS
Flanged ISO PN10, threaded, cemented
DIMENSIONS
DN15 up to DN600
BODY MATERIALS
PPFV, PVDF, PVC, PE, PP, ABS
SEATS
EPDM, FPM, PTFE
O’RINGS
EPDM, FPM “Viton”, PTFE, Kalrez
ACTUATION
Manual, pneumatic, electrical
CONTROL VALVES
07
2 & 3-WAYS CONTROL VALVES AND ROTARY CONTROL BALL VALVE
• Sizes : DN 15 (1/2") to DN 300 (12")
• Body material : Steel, cats iron, SS, Hastelloy, Monel, Inconel, …
• Trim : SS 1.4571 or 316 L, Hastelloy, Monel, Inconel, …
• PN : 10 ; 16 ; 25 ; 40 or ANSI 150 - 300 lbs
• Executions : Flanged to DIN EN 1092-1 or ANSI B16.5 (RF of RTJ), …
• Temperature : -198°C to +450°C
DIAPHRAGM CONTROL VALVE AND « V-SHAPE » CONTROL BALL VALVES
• Sizes : DN 15 to DN 50
• Body material : PPFV, PVDF, PVC
• Seats : PTFE
• Gaskets : EPDM, VITON, KALREZ
• PN : 10
• Execution : Flanged to DIN EN 1092-1 RF
• Temperature : -10°C to +100°C
OTHER
• Pinch valve
• Butterfly valve
• Ball valve
• …
SAFETY VALVES RUPTURE DISKS
08
SAFETY VALVES
• Materials : Brass, cast iron, nodular cast iron, steel, stainless steel, internal parts can also
be supplied in special alloys (Hastelloy, Monel, Inconel…)
• Executions : with handlever and tight cap, flanged (ANSI/DIN) or threaded (BSP/NPT)
• Pressure class : PN10 to PN160; ANSI 150 to ANSI 900 (design according to ISO 4126 of
API 5020-526)
• DN : DN15 to DN300
• Medium : Air, water, steam, gas & liquids
• Set pressure : from 0,25 bar to 300 bar
RUPTURE DISKS
• Materials : a broad range of materials is available. Also special materials like graphite
and, for instance, tantale, titane, silver and gold
• Executions : Most rupture disks are mounted into a support which is, on its turn,
mounted between flanges
• Pressures : From a few mbar to 7000 bar
• DN : from 3 mm up to more than 1000 mm
• Options : Monitoring systems (leak sensor, rupture sensor)
DIAPHRAGM & PINCH VALVES
09
• Materials : Nodular Cast Iron, Carbon Steel, Stainless steel, bronze, aluminium, etc. And
also synthetic materials like PVDF, PPH, PVC-U, ...
• Seats : EPDM, EPDM-HT, FPM (VITON®), NBR, NR, HYPALON, PTFE, BUTYL, ...
• Connections : flanged, threaded
• Sizes : DN15 – 350
• Pressure class : DIN PN6, PN10, PN16 - ANSI 150 – ANSI 300
• Temperatures : -60°C / +180°C
• Operation : handwheel, gearbox, pneumatic, electrical actuators
• Tests : API 598 – ISO 5208 – EN12266 rate A / rate C
• Applications : Water and water treatment, industrial circuits, chemicals (acids & bases),
petrochemicals, ciment industry, seawater, off-shore, abrasive media,
pulp&paper, gas, sprinkler, HVAC, oil, fuel, food industry, ...
TANK PROTECTION
PRESSURE / VACUUM CONSERVATION VENT
• Types : Breather valves, pressure / vacuum protection
• Materials : Aluminium, nodular cast iton, steel, Stainless steel and exotic materials
• Set pressure range : 2.14 mbar to 3 bar over/under pressure
• Pressure class : ANSI 125#– 150# or DIN PN 6 –PN10 - PN16 flanged
• Sizes : DN 50 (2”) up to DN 300 (12”)
• Special executions : Anti corrosion execution (PVC-PP-PVDF-GVK), heating jacket
10
• Note : ATEX, air-cushioned design, sizing by proprietary Proflow III software-
combined with flame arrestor – weights or spring balanced – Venting to
atmosphere or to piping system
EMERGENCY VENT
• Types : Emergency vent , overpressure protection in case of fire
• Materials : Steel, Stainless Steel and exotic materials
• Set pressures : 2.14 mbar to 3 bar over/under pressure
• Pressure class : ANSI 125# – 150# or DIN PN 6 – PN10 - PN16 flanged
• Sizes : DN 50 (2”) up to DN 600 (24”)
• Note : ATEX, air-cushioned design, sizing by proprietary Proflow III software
FLAME ARRESTORS
• Types : In-line & end-of-line flame arrestors / deflagration & detonation protection
• Materials : Steel & Stainless Steel or Hastelloy C276
• Application : Gasgroup I – IIA – IIB3 – IIC, ATEX & EN ISO 16852
• Pressure class : ANSI 150# or DIN PN16 flanged or threaded BSP - NPT
• Sizes : 1/8” (threaded) up to DN 300 (12”) flanged
• Option : temperature sensor, combination with breathing valve - European type
(meshfilter) and American execution (plates)
TANK BLANKETING VALVES
• Types : Control valves for the supply of inert gases
• Materials : Steel or Stainless steel body, gaskets in NBR – Viton – EPDM – Kalrez –
Chemraz - Teflon
• Set pressure : adjustable from 0.15 mbar to 250 mbarg
• Execution : ANSI 150# or DIN PN16 flanged or threaded BSP - NPT
• Sizes : 1/2” up to 2”
• Note : 30 Series for low flows : 1.7 m3/h to 60 m3/h - 20 Series for large flows : 37 m3/h to
2290 m3/h
SELF-ACTING REGULATORS
UB REGULATORS
• FFunction : Self-acting Pressure / Back Pressure / Differential pressure regulators
• Pressure sensor : Direct - Internal (standard)
• Materials : Body and Actuator in Carbon Steel or SS – diaphragm : Polychloroprene,
EPDM, FKM, SS, … - Trim : SS
• Pressure class : ANSI 150 up to ANSI 1500
• Sizes : 1/2” to 2”
• Cv : 0.031 to 52.6
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• Set pressure : from 0.001 to 46 barg
• Execution : Threaded – flanged (ANSI/PN)
• Application : Oil & Gas, Energy, Chemical, Pétrochemical, General Industry
• Certifications : UNI EN ISO 9001: 2008, UNI EN ISO 14001 : 2004, 97 / 23 / CE (PED)
94 / 09 / CE (ATEX), RINA, GOST R+RTN, CRN Canada
MM & BPM REGULATORS
• Function : Self-acting Pressure / Back Pressure / Differential pressure regulators
• Pressure sensor : Direct – MM : External – BPM : Internal
• Materials: Body and Actuator in Carbon Steel or SS – diaphragm : Polychloroprene,
EPDM, FKM, FVMQ, … - Trim : SS
• Pressure class : ANSI 150 to ANSI 1500
• Sizes : 1” to 10” (20’’ special execution)
• Cv : 6 to 850 (10’’)
• Set pressure : 0.0045 tot 26.9 barg
• Execution : Flanged (ANSI/PN)
• Application : Oil & Gas, Energy, Chemical, Pétrochemical, General Industry
• Certifications : UNI EN ISO 9001: 2008, UNI EN ISO 14001 : 2004, 97 / 23 / CE (PED)
94 / 09 / CE (ATEX), RINA, GOST R+RTN, CRN Canada
OTHER SELF-ACTING REGULATORS
• With pilot
• Temperature regulators
• Self-acting valves with weight and lever
MOUNTING KITS, FILTERS, SIGHT GLASSES AND ACCESSORIES
FILTERS
• Types : Y-filters, T-filters, Simplex & Duplex filters, disposable filters
• Materials : Alloy, bronze (nodular), cast iron, cast steel, stainless steel or plastics (PVC, PP,
PVDF,…)
• Executions : DIN or ANSI flanges, threaded BSP or NPT or buttwelded (BW/SW)
• Pressure class : PN10 to PN160, ANSI 150 to 600
• Strainer : Standard or custom made
• DN : Available DN15 to DN800 and larger
12
SIGHT GLASSES
• Glasstypes : Standard borosilicate, quartsglass available for high temperatures up to
1100°C
• Materials : Nodular cast iron, cast steel, stainless steel or specials (Monel, Hastelloy).
Plastics
(PVC, PP, PVDF). Liners and more sealing materials possible
• Executions : DIN or ANSI flanges, threaded BSP or NPT or buttwelded (BW/SW)
• Pressure class : PN10 to PN160, ANSI 150 to 300 (vacuum also possible)
• DDN : Available 1/4” (DN8) to 16’’ (DN400)
• Options : Flow indicator
MOUNTING KITS AND ADAPTION PIECES
• In house machined mounting kits in various materials: stainless steel, steel, aluminium
and plastics
• Own engineering department for complex retrofit projects
• Spindle extensions
• Brackets
• Intermediate flanges ISO and non-standardised
• Splined shafts
• Handwheels with locking device
• Chain wheels
GEARBOXES
• Manual or motorised
• From 1 Nm to 500.000 Nm output
• In plastics, steel, aluminium or stainless steel
• Single, double or triple execution (1 input, multiple outputs)
• Position indicators
PNEUMATIC ACTUATORS
SCOTCH/YOKE AND VANE EXECUTIONS
• More performance with less air consumption
• Compact and output torque curve for improved output
• Single and double acting
• Quarter turn and linear
• Up to 120 Bar air pressure possible
• Up to 4.000.000 movements factory guaranteed
• 3 position execution
13
• IP68
• Temperature range -50°C to +150°C
• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)
• Bussystem integration
• SIL 3 certified
• To 600.000Nm quarter turn, 1220Nm at 180° movement
• Partial stroke testing
• Off shore paint specification & Tufram execution
• PCustom made control panels, indicationswitches, positioners and manual overrides
• Mounting kits and accessories
LINEAR EXECUTION
• Single and double acting
• Up to 120 bar air pressure possible
• IP68
• Temperature range -40°C to +80°C
• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)
• SIL 3 certified
• Up to 5.000.000N thrust
• Partial stroke testing
• Off shore paint specification
• Custom made control panels, indicationswitches, positioners and manual overrides
• Mounting kits and accessories
TWIN POWER
• For multiturn applications
• Up to 8 bar air supply
• 20Nm to 800Nm
• Position indication and manual override
• Temperature range -30°C to +150°C
• Explosion proof ATEX
ELECTRICAL ACTUATORS
• 3 fase, monofase and DC executions
• IP68
• Temperature range -50°C to +70°C
• Explosion proof ATEX, FM, CSA, IEC & GOST (CUTR)
• SIL 2 & 3 certified
• Cathodic protection
14
• Multiturn, quarterturn, 360° and linear to 610mm
• Up to 137.000Nm and 13.500N
• On/off or 100% modulating (S4-S9)
• <0.1% regulating accuracy
• Non-intrusive infrared and Bluetooth settings and diagnostics
• Bussystem integration: Pakscan, F.Fieldbus, Modbus, Profibus, Devicenet & Hart
• Wireless bussystem Pakscan
• Fail-safe
• Off shore protection
• Fireproofing 1 hour at 1200°C (UL1709)
HYDRAULIC ACTUATORS
SCOTCH/YOKE EXECUTION
• Compact with improved torque curve for higher output
• Enkel- en dubbelwerkend / Single and double acting
• KQuarter turn
• Up to 360 bar control pressure
• 3.000.000 movement’s factory guaranteed
• IP68
• Temperature range -40°C to +80°C
15
• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)
• SIL 3 certified
• Up to 600.000Nm quarterturn
• Partial stroke testing
• Off shore paintspecification
• Custom made control panels, indicationswitches, positioners and manual overrides
• Mounting kits and accessories
LINEAR EXECUTION
• Single and double acting
• Up to 360 bar control pressure
• IP68
• Temperature range -40°C to +80°C
• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)
• Up to 5.000.000N
• Partial stroke testing
• Off shore paintspecification
• Custom made control panels, indicationswitches, positioners and manual overrides
• Mounting kits and accessories
GAS OVER OIL
• Single and double acting
• Direct supply of actuator by pipeline gas
• Up to 150 bar control pressure
• IP67
• Temperature range -60°C to +80°C
• Explosion proof Atex, FM, CSA, IEC & GOST (CUTR)
• Up to 600.000Nm
• Partial stroke testing
• Off shore paintspecification
• Custom made control panels, indicationswitches, positioners and manual overrides
• Mounting kits and accessories
ELECTRO-HYDRAULIC ACTUATORS
• Single and double acting
• Quarterturn (Scotch Yoke or vane) or linear
• Fail-safe
• 3 fase, monofase and DC executions
• IP68
• Temperature range -50°C to +60°C
16
• Explosion proof ATEX, FM, CSA, IEC & GOST (CUTR)
• SIL 3 certified
• On/off or 100% modulating (S4-S9)
• <0.2% regulating accuracy
• Non-intrusive infrared and Bluetooth settings and diagnostics
• Bussystem integration: wireless Pakscan, F.Fieldbus, Modbus, Profibus, Devicenet & Hart
• Up to 600.000Nm quarterturn, 5.000.000N linear
• Partial stroke testing
• Off shore protection
• Mounting kits and accessories
POSITIONERS, SWITCHBOXES AND SOLENOID VALVES
POSITIONERS
• IP68, FM and Atex
• Pneumatic, Electro-pneumatic, electronic, digital and analogic control signal
• Field bus integration
• 4..20mA, 0-10V
• DC and single phase
• 3-stop positioners
17
SWITCHBOXES
• IP68, FM and Atex
• In synthetic materials, aluminium, steel or stainless steel
• Inductive and mechanical switches
• Field bus integration
• Visual position indication
• Namur or customized mounting
SOLENOID VALVES
• Broad range of solenoid valves
• Atex, FM, SIL
• Pneumatic & Electro-pneumatic
SAFETY
FIREPROTECTION
• Ceramic fibres in flexible matts or stainless steel housing (panels)
• Intumescent coating of 12mm, directly applied on actuator
• Protection from 30 minutes to 2 hours
• Resist 1200°C according to UL1709
• Lloyds certified
18
FLANGEPROTECTION
• Eliminates risks of product spray under high pressure
• In polypropylene or stainless steel
• DIN or ANSI, DN15 to DN900, 0.5” to 24”
• -40°C to +400°C
STEM SHIELDS STEM SHIELDS
• Quick and simple fixing of plastic padded tube
• Protects valve spindles
• Protection against collision injuries for operators
• Up to 460mm in length as standard, others on demand
DODEMANSHENDEL FAILSAFE HANDLE
• Hand lever with integrated automatic spring
• Up to 90Nm
• Optional fire failsafe with thermal fuse
GLASSFIBRE REINFORCED PIPE SYSTEMS
GLASSFIBRE REINFORCED PIPE SYSTEMS
1. Glassfibre reinforced Vinylester pipes
• Sizes : DN25 to DN2000
• Pressure class : Standard PN6 - PN10 – PN16 "VE & CSVE type" up to PN40 upon request
• Connections : to be glued (supplied with glue kit)
• Internal coating against corrosion : from 0,5 to 2,5 mm
19
2. Glassfibre reinforced Epoxy pipes
• Sizes : DN25 to DN2000
• Pressure class : standard PN6 - PN10 – PN16 "EP & CSEP type" up to PN40 upon request
• Connections : to be glued (supplied with glue kit)
• Internal coating against corrosion : from 0,5 tot 2,5 mm
GLASSFIBRE REINFORCED TANKS
• All type of constructions in glassfibre reinforced plastic
• Storage tanks
• Flue systems
• Spraying systems
SERVICE
• After Sales service and technical assistance
• Factory trained technicians with VCA* certification
• Spacious storage facilities and machine shop with test equipments
• Revision of valves and actuators
• Mounting in our workshop or on site
• Engineering and production of mounting kits
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