The Chubby Box features precision pockets to fit lengths of dowels that form the convex sides of the box. The files were created with the Vectric VCarve Pro software which made laying out a project like this very easy to do.

The box lid features a design created using the Fluting Toolpath and a V-Bit, as well as chamfered edges using a “Profile On”

toolpath using the same bit.

The project sample has a two-tone stained finish, but you could use contrasting woods to achieve a two-toned appearance instead of using stain, if you wish .

Vectric Project Tutorial

Main items you will need:

1) The Project Files (included):• Chubby_Box_Layout.crv

2) Boards with the following dimensions: Chubby Box: 0.75 " x 7 " x 24 " Box Bottom*: 0.5 " x 4 " x 7.5 "* (cut bottom panel with your table saw)

3) Eighteen 7.5 " l engths of 0.4375 " (7/16 ") diameter dowels. Three 4 foot dowels will be enough to cut the lengths.

1" diameter round wooden “ball knob” (for lid handle)

4) Wood glue, clamps, sandpaper, wood stain and/or paint and clear finish

5) A Dremel-type rotary tool with assorted sanding wheels and bits to sand small details and speed up preparation for finishing.

www.vectric.com

Sample Carved with:

ShopBot Buddy

®

PRSalpha BT48

Compatible withCurrent Version of:

Designed by Michael Tyler - May 2017 VCP-85

Project TutorialFor more FREE projects visit - www.vectric.com

PASSIONATE ABOUT CNC

CNC Bits used for the Sample:

90° V-Bit" 0.25 Down-Cut End Mill (EM)

Designed for Vectric™ by Michael Tyler

The Chubby Boxand

www.shopbottools.com

The finished project is about8.5 " Wide x 7 " Deep x 4.5 " Tall

STEP 1 - Open and Review the Project FilesStart your VCarve or Aspire software and open the project file(s). (fig. 1)

Carefully review all the toolpaths and make any necessary changes to suit your particular bits and machine. The toolpaths are currently set with feeds, speeds and pass depths that were used in creating the original sample. Please don’t use them directly until you review them for your own setup.

You can edit the tools and change the settings to your own preferences and requirements. It is very important to recalculate all toolpaths after making any edits/changes. Once you have recalculated for your own machine and bits, reset the preview, then preview all toolpaths again to visually verify the project outcome on-screen.

STEP 2 - Run the ProjectWhen you are satisfied with your settings, save the toolpaths to the appropriate Post Processor for your machine.

Place your material on your machine bed and proceed to run the file. (fig. 2a)

Page 2

(cont.)

Your board will look something like this. (fig. 2b)

STEP 3 - Separate Part(s) from Material and SandSeparate the parts from the board with a utility knife or hobby saw. Sand off the tabs, fuzzies and any undesirable toolmarks. (fig. 3a, 3b)

STEP 4 - Cut Box Bottom Panel and DowelsUse your table saw to cut the box bottom from 0.5 " stock. The dimensions are 0.5 " x 4 " x 7.5 " (fig. 4a)

Chubby Box

Vectric Project Tutorialwww.vectric.com

fig. 1

fig. 2a

fig. 2b

fig. 3a

fig. 3b

Chubby_Box_Layout.crv

Chubby_Box_Layout.crv

Separate parts from the board

Sand off tabs, fuzzies and toolmarks

fig. 4a

Cut the box bottom using your table saw

Page 3 Vectric Project Tutorialwww.vectric.com

STEP 4 - Cut Box Bottom Panel and Dowels (cont.)Cut 18 7.5 " l engths from the 0.4375 " diameterdowels. I used my band saw with a stop block to assure each dowel was exactly the same 7.5 " length. (fig.4b)

STEP 5 - Test Fit and Apply Stain for Two-Tone LookDry fit the dowels and bottom into the pockets of both ends. Make any adjustments (sanding), if necessary. I didn’t need to, but dowel diameters can vary, so it’s best to do a test fit to be sure everything goes together well. (fig. 5a)

Take everything apart and apply stain if you would like to do a two-tone finish like the sample. I stained both end panels and the wooden lid knob. When the stain was dry, I applied a couple very light coats of clear Krylon spray. I did not stain inside the dowel nor the bottom pockets. (fig. 5b)

STEP 6 - AssemblyApply a thin layer of glue into the pockets and insert the dowels and bottom as you did during the test fit. Clamp until dry. Drill a hole in the lid center about 0. 5 " deep. Insert and glue a small dowel into the lid and

knob. (fig. 6a, 6b)

STEP 7 - Apply Final FinishApply the finish of your choice. Since I stained the parts before assembly, all I had to do was apply several light coats of Krylon Acrylic Clear overall. (fig. 7)

In ConclusionApply self-stick cork underneath the box to protect surfaces. I hope you enjoyed making your Chubby Box! Happy Carving!

Michael Tyler

Glue the knob to the lid

Chubby Box

(cont.)

fig. 4b

Cut 18 dowels to a

length of 7.5 "

fig. 5a

Test-fit the parts to confirm everything goes together well

fig. 5b

I applied Rust-Oleum Golden Mahogany stain to the ends and the lid knob. Then applied a couple light coats of Krylon Clear.

fig. 6a

fig. 6b

fig. 7

Applied Krylon Acrylic Clear Spray

Glue the box parts together

Page 4

• 3M Radial Bristle Discs from mcmaster.com or amazon.com(stack 3 discs at a time on your rotary tool mandrel) 80-grit: part # 4494A19 220-grit: part # 4494A18

• Rust-Oleum Golden Mahogany Stain• Self-Adhesive Cork Sheeting (for box underside)

Items Purchased at Home Depot™ or Lowes™

Krylon Clear Glossfrom WalMart

Vectric Project Tutorialwww.vectric.com

Materials Source Page

• 1" diameter round wooden “ball knob” (for lid handle)

Items Purchased at Hobby Lobby™

Page 5

The trademarks, service marks and logos used and displayed in this document are registered and unregistered Trademarks of Vectric and others.

RESOURCES...There are numerous resources for Vectric software owners to make their experience with their products more enjoyable. The Vectric website includes video tutorials and more, to provide a good overview of the software products and how to use them. Please visit the Support page for a complete listing of available resources for you.

Vectric Support: http://support.vectric.com/

Vectric User Forum:

Every owner should join the Vectric User Forum where fellow users share their experience and knowledge on a daily basis. It is a FREE service that you will surely appreciate. A handy Search Feature helps you find answers to any questions you may have. There are Gallery sections as well, where you can post and view photos of projects created with Vectric software.

IMPORTANT: Before outputting any toolpaths you should carefully check all part sizes and the material setup to make sure they are appropriate for your actual setup.You should also check and re-calculate all toolpaths with safe and appropriate settings for your material, CNC machine and tooling.

Terms of Use: This Project and artwork is provided on the understanding that it will only be used with Vectric software programs. You may use the designs to carve parts for sale but the Files and/or Vectors, Components or Toolpaths within them (or any derivatives) may not be converted to other formats, sold to, or shared with anyone else. Copyright 2017 - Vectric Ltd.

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This project was created by Michael Tyler and is

Vectric Project Tutorialwww.vectric.com

Additional Resources