ctl aerospace, inc. 5616 spellmire drive, cincinnati, oh 45246
DESCRIPTION
CTL Aerospace , Inc. Capabilities Presentation. ISO 9001-2008 AND AS 9100C Registered NADCAP Certified. CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 Contact: John Irwin – VP Sales/Marketing Email: [email protected] - PowerPoint PPT PresentationTRANSCRIPT
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CTL Aerospace, Inc.5616 Spellmire Drive, Cincinnati, OH 45246
Contact: John Irwin – VP Sales/Marketing
Email: [email protected]
Office: 513-874-7900 Fax: 513-874-2499 www.ctlaerospace.com
Capabilities Presentation
CTL Aerospace,
Inc.ISO 9001-2008 ANDAS 9100C Registered
NADCAP Certified
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CTL Aerospace Campus
• OEM Plant100,000 SqFt
• Tooling / EquipmentStorage 15,000 SqFt
• Aviation Repair60,000 SqFt
Plant 1HeadquartersOEM Opera tions
Plant 2Aviation RepairToolingPlaned Expansion
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Approved Composite Supplier for:
• GE Aircraft Engines• Lockheed Martin• Northrop Grumman• Pratt & Whitney• Hamilton Sundstrand• Sikorsky Aircraft• Vought Aircraft • Rolls-Royce• General Dynamics
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Processing & Material Capabilities
• Resin Transfer Molding
• Isostatic Laminates– Autoclave
– Oven
• Compression Molding• Filament Winding• Bondments
Materials- Resin• Ceramic Matrix Composites (2000 ºF) • Avimid N ( 700ºF)• AFR-PE ( 700ºF)• PMR-15 ( 600ºF)• Bismaleimide -BMI• Phenolic • Epoxy• Cyanate Ester• Polyester
Materials- Reinforcement• Glass• Carbon / Graphite• Aramids (Kevlar)• Quartz• Nextel Fiber (Aluminized Fiber)
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• Composite Processing Equipment• 9 Autoclaves • 22 Presses• 13 Ovens• 3 RTM (Resin Transfer Molding) Systems• 21 CNC Machine Centers• 5 Non-Conventional Machine Centers
Equipment Summary List:
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Autoclave Processing CapabilityAutoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software.
1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length
Specialized Composites Facility
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Specialized Composites Facility
Ovens:Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F.Controller ACS Controller Network to Ovens and Autoclaves.
Compression Molding (Hydraulic Press)Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology.
Resin Transfer Molding (RTM)Three, 5-gallon single component injection systems. ASC processor controlled.
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Specialized Composites Facility
CNC Machining
•Haas 5 Axis VMC•Thermwood 5-Axis Router• Cell Con 4 Axis HMC• (2) Johnford 4 Axis VMCs (Troyke Rotary Table)• (2) Mazak 4 Axis VMC• Hurco 4 Axis VMC• Chevalier 3 axis VMC•(2) Fadel 3 Axis VMC
• MAHO 600, True 4 Axis Milling Center• Acer 3 Axis Bridgeport Knee Mill• (2) Clausing / Colchester CNC Lathes• Haas CNC Lathe• Parish Mill - 12' * 12 ' , 4 Axis• (3) Renishaw MP12 Probing Systems• Chevalier CNC Turning Center
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Specialized Composites Facility
Non-Conventional Equipment
•Thermwood 5 Axis Router•Thermwood Cartesian 5 Axis Water-jet•Flow System Water-jet Cleaning/Striping System•Plastic Media Striping Cabinet •McClean Anderson Filament Winding System
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Specialized Composites Facility
Material Kit Cutting
Platinum FaroArm CMM Cellularized Manufacturing
Class 10,000 Micro Clean-room to Fed Std 209
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Lean Manufacturing
• Lean Manufacturing since 1996.
• Work-Cells implemented
• Standard Work tools in place for developing new work-cells.
• Formal Set-up Reduction and TPM Training completed & implemented in the form of Events.
P&W Manufacturing Work-cell
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Continuous Improvement
Six Sigma • Eight years experience using GE Supplied Six Sigma Tools
A.C.E. Initiative(Achieving Competitive Excellence)
• First UTC Supplier to achieve Silver Level Certification
Continuous Improvement• Corrective Action Board
• Quality Control Process Charts (QCPC)
• Relentless Root Cause Analysis (RRCA)
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Quality Assurance
• CMM Dimensional Verification
• Configuration Management
• Non Destructive Testing
• Mechanical Testing
• ISO 9001-2000 Registered
• AS-9100B Registered
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Registrations and Certifications
• ISO 9001:2008 & AS9100C Registered
• FAA Repair Station Certificate
• EASA Certificate
• NADCAP Certificate