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Page 1: Cryo-Grind Size Reduction Systems Cryo-Grind Size ...aft-powders.com/data/files/CryoGrind_Size_Reduction_Plasticsand... · Cryo-Grind Size Reduction Systems For fine grinding plastics

Cryo-Grind Size Reduction SystemsFor fine grinding plastics and pigments

Air Products’ Cryo-Grind systems perform three essential tasks in the efficient particle size reduction of all types of plastics and pigments:

Cryogenic grindingGrinding tough, thermoplastic materials – polypropylene, nylon, powder coatings etc. – at cryogenic temperatures ensures that plastics are brittle enough to be ground below 300 micron particle size: and even down to 50 micron and below with the improved new Cryo-Grind systems.

Temperature controlMaterials normally brittle enough to grind at ambient temperatures can start to degrade when the ambient temperature rises i.e in summer, during processing or if throughput increases are required. Cryo-Grind systems inject controlled amounts of liquid nitrogen to regulate the heat of the grinding process and allow higher material throughputs at any time of the year.

Inert grindingOrganic materials (especially pigments) have an increased risk of explosion when very fine particles combine with air and the heat of the grinding mill. The use of nitrogen to make the atmosphere inert reduces the possibility of this occurrence.

The Cryo-Grind process is not new, but the improvements made by Air Products – working in conjunction with grinding mill manufacturers all over the world – mean that the nitrogen ratios and particle size distribution are now better than ever.

Advantages• Smallerparticles

Plastics and pigments can be introduced into high performance materials with improved mixing and better final material quality

• MoreuniformparticlesizedistributionCryogenically ground materials have a narrower, more consistent size distribution and unproved surface characeristics

• EfficientprocessNitrogen usage is minimised and throughput maximised by using Air Products’ Cryo-Grind systems

• Processcooling/temperaturecontrolHigher throughputs (even in summer) and no material degradation

• InertnessPrevention of dust explosions using an inert nitrogen atmosphere

• TrialfacilitiesCall your local Air Products representative to find out about Air Products’ trial and demonstration facilities appropriate to your application.

Cryo-Grind® Size Reduction SystemsFor fine grinding plastics and pigments

Air Products Cryo-Grind® systems performthree essential tasks in the efficient particlesize reduction of all types of plastics andpigments:

Cryogenic grindingGrinding tough, thermoplastic materials - polypropylene, nylon etc. - at cryogenictemperatures ensures that plastics are brittleenough to be ground below 300 micronparticle size: and even down to 50 micronand below with the improved new Cryo-Grind® systems.

Temperature controlMaterials normally brittle enough to grind atambient temperatures can start to degradewhen the ambient temperature rises i.e. in summer, or if throughput increases arerequired. Cryo-Grind® systems injectcontrolled amounts of liquid nitrogen toregulate the heat of the grinding mill andallow higher material throughputs at any timeof the year.

Inert grindingOrganic materials (especially pigments) havean increased risk of explosion when very fineparticles combine with air and the heat of thegrinding mill. The use of nitrogen to make theatmosphere inert reduces the possibility ofthis occurrence.

The Cryo-Grind® process is not new, but theimprovements made by Air Products -working in conjunction with grinding millmanufacturers all over the world - mean thatthe nitrogen ratios and particle sizedistribution are now better than ever.

Advantages

ï Smaller particlesPlastics and pigments can be introduced intohigh performance materials with improvedmixing and better final material quality

ï Regular particle sizeCryogenically ground materials have anarrower size differential and smoothersurface area

ï Efficient processNitrogen usage is minimised and throughputmaximised by using Air Products Cryo-Grind® systems

ï Temperature controlHigher throughputs (even in summer) and no material degradation

ï InertnessPrevention of dust explosions using an inertnitrogen atmosphere

ï Trial FacilitiesCall your local Air Products representative tofind out about Air Products’ trial facilitiesappropriate to your application.

Raw Material

Powdered Product

Cooling Conveyor

LiquidNitrogen

Tank

GrindingMill

Page 2: Cryo-Grind Size Reduction Systems Cryo-Grind Size ...aft-powders.com/data/files/CryoGrind_Size_Reduction_Plasticsand... · Cryo-Grind Size Reduction Systems For fine grinding plastics

About Air ProductsAir Products is a leading international gases and chemicals group, with turnover of approximately $10 billion and operations in over 40 countries worldwide. We have more than 60 years’ cryogenics experience and three decades of research data on cryogenic grinding techniques.

State-of-the-art systemsThe Cryo-Grind systems have been developed using the expertise of Air Products’ in-house cryogenic grinding research facilities, together with those of our associates, the grinding mill manufacturers, to provide the optimum size reduction solution.

Overview of the vacuum-insulated cooling conveyorsType ScrewDia. OuterDia. Overall Mid.Inlet Height(Flange) Approx. (inner) Length Outlet Inlet-Outlet Weight(Incl. [mm] [mm] [mm] [mm] [mm] Frame)[kg]

E-100 100 219 4000 3000 600 270

E-150 150 256 4000 3000 600 300

E-300 300 406 4000 3000 600 400

E-300XL 300 406 7000 6000 (max.) 700 650

UtilityRequirements:Electrical motor: between 1.1 and 3 kW, 400V, 3 phaseInstrumentation: 220V single phaseInstrument air: (GAN) 6 bar

The next stepFor more information on Cryo-Grind technology and details about demonstrations, please contact your local Air Products office.

AmericasAir Products and Chemicals, Inc. 7201 Hamilton Boulevard Allentown, PA 18195-1501 Tel 800-654-4567 Fax 800-272-4449 E-mail [email protected]

EuropeAir Products PLC Hersham Place Technology Park Molesey Road, Hersham Walton-on-Thames Surrey KT12 4RZ England Tel 44-1932-249200 Fax 44-1932-249565

AsiaAir Products Asia, Inc. Suite 6504-7 Central Plaza 18 Harbour Road Wanchai, Hong Kong Tel 852-25271922 Fax 852-25271927

© Air Products and Chemicals, Inc. 2004 (EU000467) 331-04-001-EU/Rev3Sept08

tellmemorewww.airproducts.com/cryogenics

Cryo-Grind system cooling conveyors

Foam-insulated cooling conveyor Vacuum-insulated cooling conveyor – ideal for applications that require frequent – this cylindrical conveyor is designed for material changes maximum operating efficiency