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Crude Desalter Level Problems and the Nuclear Option David Williams Senior Applications Engineer VEGA Americas [email protected] 1

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Page 1: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Crude Desalter Level Problems and

the Nuclear Option

David Williams Senior Applications Engineer

VEGA [email protected]

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Page 2: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Separation vessels

Desalters

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Page 3: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

What technologies are used to

measure interface level in

separation vessels?

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Page 4: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Separation Measurements

When the interface is “clean”,

several technologies can be

used

Guided Wave Radar

Displacers

Differential Pressure

Capacitance

Bubblers

Nuclear

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Page 5: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Most interface level technologies

measure a physical characteristic

of the process fluids and infer a

level.

Clean Interface

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Page 6: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Manual Sampling Systems

Resulting in Over / Under treatment of emulsion

Water too high into the grid

Oil under carry into the WWTP

Reality with Emulsions

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Page 7: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

How effective are they really???

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Page 8: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

When there are emulsions

present, which technologies can

be used?

Nuclear

Emulsion layers

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Page 9: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Cannot track both the bottom and

the top of the emulsion at the

same time.

Emulsion layers

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Page 10: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Crude Desalters

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Page 11: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

− Fixed radiation based profile

system consisting of

− Flange mounted source holder

− Small Cesium sources in a drywell

− High sensitivity density gauges mounted on the outside of the vessel

MDA Technology Components

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Page 12: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Density Profile

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Page 13: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

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Page 14: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Density Profile

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Page 15: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Density Profile

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Page 16: Crude Desalter Level Problems and the Nuclear Optionrefiningcommunity.com/wp-content/uploads/2016/05/Crude...Crude Desalter Level Problems and the Nuclear Option David Williams Senior

Nuclear measurement technologies can measure the emulsion.

Nuclear technology tends to have a higher reliability.

Lower Lifetime cost of ownership

Conclusion

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