crouzet plc aero 2009 b ld

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Aerospace 09 Products for Aircraft The partner to get your program off the ground Detection and Sensing Cockpit Equipment Electrical Protection www.crouzet.com

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Page 1: Crouzet plc aero 2009 b ld

Aerospace 09

Products for AircraftThe partner to get your program off the ground

Detection and Sensing

Cockpit Equipment

Electrical Protection

www.crouzet.com

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Historical partner and proven expertise in aeronauticsCrouzet Automatismes has been producing High Performance Aerospace components for over forty years and has secured a leading role in three Product lines dedicated to aerospace applications:

Detection and Sensing: Limit switches, Proximity switches and sensorsElectrical Protection and Distribution: Circuit Breakers & Circuit Breaker panels, Solid State Power ControllersCockpit Equipment: Control Wheels, Helicopter grips, buttons

Today Crouzet’s components can be found on most major fixed wing programs across the world, including Europe, North & South America & the Far East.

To ensure the necessary quality, all Crouzet High Performance components are manufactured at our facility in Valence, France, which is fully qualifiedto EN9100, ISO 9001, ISO 14001 (all materials & processes are environmentally friendly), EASA part 21/G and part 145.

About Custom Sensors & Technologies (CST)Since 2005, Crouzet is part of the business unit CST (Custom Sensors & Technologies) which also includes compagnies Ideacod, Crydom, Kavlico, Kimco and Systron Donner Inertial.

CST provides sensors, controls and actuation products to the industrial, transportation, military and aerospace markets.

www.cstsensors.com

contributes toCrouzet actively

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ISO 9001 EASA PART 21/GEN/AS/JISQ/9100 P3 EASA PART 145

its customers success

Quality of service throughout the program We remain at your side throughout the life of the program

We have the in-house expertise to insure manufacturing engineering goes smoothlyWe use up-to-date logistic tools such as IDE, to provide quality serviceOur quality is of the highest level, ISO 9001, ISO 14001, EN/AS/JISQ/9100 P3Our production organisation is EASA part 21 approvedOur after-market services, EASA part 145 approved, include a specific customer support department, distributors all around the world, and an AOG serviceNATO code: FA0X2

Crouzet locationsCustomers locations

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Customer Programs

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AGUSTA-WESTLAND A109P A119 A129AB139EH101

BELL CH146 412 427 430

DENEL RooivalkEUROCOPTER SUPER PUMA AS332 /

AS225COUGAR AS532 / EC725GAZELLEDAUPHINECUREUIL AS 350 / AS 355 / EC130 FENNEC AS550 / AS555PANTHER AS565EC120 / 135 / 145 / 155 / 165 / 365 / 635 EC 175NH 90 MarineTIGER

HAL ALH

MIL MI-38

AIRBUS A400MBAE NIMRODCASA CN235DASSAULT RAFALE / MIRAGEEUROFIGHTER EFAHAL LCA

IJT36KAI T50RAYTHEON JPATSSAAB GRIPENSUKHOI SU 35TORNADO TORNADO

Military Aircraft

CommercialAircraftAIRBUS A300

A310A318 / A319A320 / A321A330A340A340 COMBIA340 500/600A350A380

ANTONOV An-148ATR 42 / 72AVIC ARJ 21BAE 146BOEING 717

747-8787

BOMBARDIER GLOBAL EXPRESS /GLOBAL 5000CRJ 700CHALLENGER 300CHALLENGER 601LEARJET 60LEARJET 45LEARJET 85

CASA C212CESSNA SOVEREIGNDASSAULT FALCON 50

FALCON 900 / 900 EX / 2000 / 2000 EXFALCON 7X

DORNIER DO 228 / 328DO 728

DIAMOND AIRCRAFT D-JETECLIPSE ECLIPSE 500EMBRAER ERJ 135 / 145

PHENOM 100/300 ERJ 170LEGACY 450/500

GULFSTREAM G 150G 250G 450G 200G 650

HAWKER HORIZON HAWKER HORIZONNAL SARASPILATUS PC-7 / PC-9

PC-12SINO SWEARIGEN SJ-130

SUKHOI SUPERJET 100

Helicopters

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Limit switches, proximityswitches & proximity sensors:3 technologies availablewhatever the application

A complete range of circuit breakers and modular panelsto optimise your totalperformances

Our experience

Feeling, ergonomics, tactileeffects, electrical functions:each program requiresnumerous parameters

Detection and Sensing Electrical Protection Cockpit Equipment

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TraditionalPosition Detection

Specific limit & proximity switches

In all cases, Crouzet will find a way! With Crouzet’s expertise in mechanical position detectors, Crouzet offers a range of standards product, but has the ability and capacity to develop specific components, entirely adapted to the application and its environment. Today, Crouzet is a market leader in this technology.

- Trimable Horizontal Stabilizer Actuator

- Spoilers- Flap & slat

2 Flight control

3 Landing gear- Weight on wheel- Up position- Down and locked position

Limit switches:Crouzet provides:- Hermetic cells- Special housings- Cable or connector output- Multi-pole functions- Multi-actuation systems- High speed actuation- High temperature devices

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Proximity switches

switches technologies

Proximity Switches: Contactless detection with integrated electronics2, 3 wires or connector outputFull hermetic stainless steal housingPossibility of multiple output, BIT, high pressure, extended

temperature range...

We create the product fully customisable dedicated to your need

NEW: Differential Optimised Proximity Switch (DOPS)Detection range increase up to 6mm without decrease of performance.These products fit especially for applications like landing gear, flight control, doors or thrust reverser.

New technology DOPS The advantages offered by this technology relates mainly to: - An increase in the distance from detection, - A better resistance to EMC susceptibility.

Limit switches

- Cargo loading latch detection (palet locked)

1 Cargo loading

- Stowed or deployed status

5 Thrust reverser

- Open or Closed position

4 Doors and actuators

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of proximityThe new generation

With this new “two parts sensors” generation, you feel the difference!

Contactless detection based on a passive sensor combined to a remote electronic board.

Based on our High Performance Module (HPM) developed according to DO254 DAL A.

One HPM can drive as many sensors as requested. Product auto-calibrated (temperature, cable length, ... compensation) Rectangular or circular sensors available Full hermetic stainless steal housingDetection up to 8mmPossibility of health-monitoring

These products fit especially for applications like landing gear, flight control, doors or thrust reverser.

- Spoiler- Flap and slat

2 Flight control

Proximity sensor

3 Landing gear- Weight on wheels, up,

down and lock- Up position- Down and locked position

Remote electronic

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Autocalibration and Health monitoring functions, Lightest than the traditional sensors...

- Common board for all sensors

- Protected from harsh environment

- Closed andlocked status

Proximity sensors

1 Remote electronic

sensors

4 Doors

Response time per channel <2ms Power consumption 0,5 W Size equivalent to PLCC68 Dynamic Built in test capability 10 bits output

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Panels with PCBCircuit Breaker

24 Circuit Breaker prototype

Quick installation and removal

PCB base carring up to 16 breakers

521g with 16 circuit breakers distributing 150 Amps

New concept: The concept of “do it yourself” circuit breaker panel is based on FASTON circuit breakers and a generic PCB carrying 16 CBs that you can duplicate (if several bus bars are needed or if more breakers are needed).Advantages:- Retarded circuit breaker rating definition- Several standard feeder connectors and distribution connectors- Quick electric integration- Reduced maintenance cost

Traditional Circuit Breaker panel

Customize yourself:By using accessories (spacers, power studs...), you can easily configure and modify your power distribution: add/change a circuit breaker, add a bus bar...Nothing is definitive!World recordWith this technology, Crouzet has developped the lightest extractible circuit breaker panel in the world.

World record!

New technologiewith PCB

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Light:Our single phase EN2495 and MIL MS33201 V compliant model is the lightest in the world (<20g with screws, washers and nut). Simple:- Designed to be reused several times, spare components are not required- Can sometimes be used as a switch (within the defined endurance limits), they therefore perform a dual function of switching and protectingSafe:- Our intrinsic safety1 (Fail safe) and trip free2 conception enable a high level of safety (above 10-6 FH)- The temperature compensation ensures high performance over a wide temperature range (usually -55°C to +125°C)- Excellent resistance to mechanical stress- High current level peeks and high current flows tolerance

Single pole Three polesThree poles

Light, Simple, Safe

MS26574Frog legs

EN/MS3320 FASTON

Flying lead connection

Accessories

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Circuit BreakersThermal

1 Intrinsic safety: the Circuit Breaker has been designed with a fuse element to ensure that the electric circuit is opened in the extreme case of stuck or soldered contacts.2 Trip free: even if the pushbutton is maintained in a closed position, the opening of the contacts (and therefore the electric circuit) is ensured.

Depending on your need, Crouzet provides 4 types of terminals: FASTON, MS3320, EN & MS26574.

Wide range of terminals

Single pole

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Circuit BreakersSolid State

2 MCU size

Using the most recent solid state technology, Crouzet has developped new generic Solid State Circuit Breakers (SSCB) combining a microcontroller and a switch. Clustered into a Stand alone Power Distribution Unit (SPDU), the SSCB replaces several LRUs, simplifies electrical distribution, reduces weight and maintenance costs.Two SPDUs are available, one for 28 VDC applications, the other for 115 VAC (360...800 Hz) applications.

All-in-one solution... ...for most applications...SSCB provides more than a thermal protection. Its role encompasses the following electric functions: relay, gradator, chopper, ground fault...Such functions can be used for light dimming, motor speed control, soft start, intermittent load command (on/off), fuel tank protection...

4 MCU size

Decentralized architecture

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ARINC chair

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Power Distribution UnitStand alone

Plug, play & win: To mutualize packaging, thermal sink and power supplies of each SSCBs, Crouzet has clustered SSCBs on power boards and added communication. These boards are integrated in an ARINC 600 package creating Stand alone Power Distribution Units (SPDU). The 28 VDC SPDU contains 24 or 48 SSCBs. The 115 VAC variable frequency SPDU contains 12 SSCBs.

Fully customisable:Each SPDU is a slave device on the ARINC 429, RS485 or CAN Bus (to defined by customer). It receives and reacts accordingly to standardized orders. Modifications to the standard dialog can be performed and some hardware adaptions are possible.Software and hardware will be modified according to DO178B level B and DO254 respectively.Wire simplification:When SPDUs are decentralized in an aircraft and when they are used in conjunction with a master board for load management, wiring length and wire gage are reduced (thus reducing weight).

Distributed architectureCentralized architecture

Page 14: Crouzet plc aero 2009 b ld

1 EWIS: Electrical Wiring Interconnection Systems

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Arc fault technology is targeted towards EWIS1 protection, Carbon Composite protection and enhanced Fuel tank Protection

How do AFCBs work?Arc Fault Circuit Breakers combine the safety of standard circuit breakers and high accuracy electronics to mitigate arcing. Each standard thermal circuit breaker is equipped with an electronic board that analyzes the current waveform in real time to detect arcing.

EWIS protection: The new FAA Part 25 subpart H requirements asks aircraft OEM to consider EWIS as a system. This means that the airworthiness of the wiring must be guaranteed for the complete lifetime of the aircraft. By incorporating AFCBs your aircraft will be compliant to this new rule.

Carbon Composite protection:Carbon composite (CFRP) is vulnerable to arcing.The use of AFCB will mitigate damages and smoke hazard on CRFP material.

Enhanced Fuel tank ProtectionTraditional Ground Fault Interrupters (GFI) measure current leakage to the airframe and open the line as soon as maximum current limit is detected by the current transformer. The weakness of the traditional GFI is that it does not capture line-to-line arcing and series arcing downstream of the breaker, the AGFCB (Arc and Ground Fault Circuit Breaker) does this thus going beyond

Compliant toAS5692A, AS6019, ARD5568

Circuit BreakersArc Fault

Single pole AFCB

Single pole AFCB

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Why use GFI circuit breakers? Following SFAR88 recommendation (after Swissair 111 and TWA 800 incidents), the FAA and EASA have compelled PART 25 aircrafts to protect fuel tanks with Ground Fault Interrupters.GFI products mitigate fuel tank ignition by reducing the amount of leakage current to the airframe inside the fuel tank.

What about people?In addition to fuel tank protection, the increasing presence of higher voltages in the passenger area (115 VAC) - for instance in business class current outlets - has brought Crouzet to develop circuit breaker protecting from electrocution (the leakage current to detect is then around 30 mA).

Circuit BreakersGround Fault Interrupter

Three phase GFi Three phase AGFCB

Arcing test

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Bizjet

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Control wheelWorld leader for

Well known all over the world, our development approach gives Crouzet a good understanding of your design and your pilot needs: the shape and the definition of the electrical functions are decided by mutual consensus.

More than 200 electrical combinations

1 pole or 2 poles 4D Flight trim4D Digital thumbstick with dual Arinc Output

The pleasure of being at the control

Commercial aircraft

Bizjet

3D design

Feeling: Our technical team, using 3D tools, designs and develops your wheel. A functional mockup delivered in a few weeks guarantees the success of your future programs.Tactile effect: Based on aluminum castings or molded in plastic composite, our control wheels combine a large range of push buttons, trims, triggers or digital thumbsticks which fit naturally under your fingers.Ergonomics: The quality of the finish on our control wheels makes them an universal reference.

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25 years ago, in conjunction with Eurocopter’s customers, Crouzet designed a universal control grip with push buttons.Today, this grip is in use across the world,and its comfortable ergonomic shape is still preferred by pilots.

Working in very close collaboration with your team, all the requirement such as weight, electrical function, space are taken into account.

Control grips Customised configuration

One or two steps triggersFront panel

3200 grips or wheelsper year

Side stick Collective grip Cyclic grip

and Pilot grips

3D design

Crouzet has also designed a modular cyclic and collective grip concept with the electrical function customised on a removable front plate.This unique design approach not only gives our customer high flexibility, but also minimises the customisation lead-time.

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Solutions for

2 Design officeWith more than 30 years’ experience, Crouzet has mastered the necessary technologies for developing and industrialising a complete sensor offer and also to customize products:

Mechanical (CAD-3D)MagneticElectrotechnicalElectronic (EMC, EMI)

Design, Innovation

3 InnovationBased on their experience in a wide range of sectors, Crouzet’s design offices share common objectives:

taking an innovative approach to market standards and the best technologiescombining a number of technologies to create innovative concepts

1 Project start-upAfter first contact, our business engineers will work with you to identify your goals and your constraints in order to draw up a product performance specification and to take in account the key factors of success for your projects.

Project teamCrouzet puts in place a project team that provides you with a partnership of experts throughoutall your program phases: drawing up the specification, feasibility, development, performance testing, control of pre-production, optimisation of logistical parameters, long-term support for the offer and product tracking.

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and Industrialisation

5 ProductionAerospace products demand highly-tailored solutions for specific applications. Our state-of-the-art production facilities associated to the highest quality certifications ensure that Crouzet products meet the level of performance that is required for this critical environment.

6 LogisticsIn order to meet the demands of the aeronautic industry, our logistics are based on just-in-time practises:

just-in-time processespartnerships with our supplierscapacity to deliver within a day.

The Crouzet logistics platform also optimises logistics through output and guarantees your lead times.

4 Test laboratoryOur laboratories are equipped with facilities for testing all our products from design to production.

Either with simulation or either with real-life tests (electrical, mechanicallife and environmental withstand), our products are validated, tested and tracked throughout the project development process.

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Crouzet Automatismes SAS

2 rue du Docteur Abel - BP 5926902 Valence CEDEX 9FRANCE

www.crouzet.com

USA

CANADA

BRAZIL

Crouzet North America3628 Vintage PlaceDallas, TX 75214USATel.: +1 (214) 370 4090Fax: +1 (214) 370 9730Cell: +1 (214) 649 2827E-mail : [email protected]

FRANCE

SPAIN

Crouzet Automatismes SAS2 rue du Docteur Abel - BP 59 26902 Valence CEDEX 9FRANCETel.: +33 (0) 4 75 44 88 44Fax: +33 (0) 4 75 55 98 03E-mail: [email protected]

Customer service

GERMANY

AUSTRIA

SWITZERLAND

Crouzet GmbHOtto-Hahn-Str. 3, 40721 HildenPostfach 203, 40702 HildenDEUTSCHLANDTel.: +49 (0) 21 03 9 80-0Fax: +49 (0) 21 03 9 80-200E-mail: [email protected]

Customer service

Tel.: +49 (0) 21 03 9 80-123Fax: +49 (0) 21 03 9 80-222 E-mail: [email protected]

ITALY

Crouzet Componenti s.r.l.Via Viganò De Vizzi, 93/9520092 Cinisello Balsamo (Mi)ITALIATel.: +39 (02) 66 599 211Fax: +39 (02) 66 599 218E-mail: [email protected]

UNITED KINGDOM

THE NETHERLANDS

BELGIUM

Crouzet Ltd8 CedarwoodChineham Business ParkCrockford LaneBasingstoke, HampshireRG24 8WDUNITED KINGDOMTel. : +44 (0)1256 318 900Fax : +44 (0)1256 318 901E-mail: [email protected]

OTHER COUNTRIES

Crouzet Automatismes SAS2 rue du Docteur Abel - BP 59 26902 Valence CEDEX 9FRANCETel.: +33 (0) 4 75 44 88 44Fax: +33 (0) 4 75 55 98 03E-mail: [email protected]

0 825 333 351

0 810 610 102

Creation-Design: Communication Crouzet

Editing-Publishing: Link to Business

Photos-Graphics: Charles Canut, Ginko, Daniel Lattard, Airbus, Embraer, Eurocopter

Warning:The product information contained in this catalogue is given purely as information and does not constitute a representation, warrantly or any form of contractual commitment. CROUZET Automatismes and its subsidiaries reserve the right to modify their products without notice. It is imperative that we should be consulted over any particular use or application of our products and it is the responsability of the buyer to establish, particularly through all the appropriate tests, that the product is suitable for the use or application. Under no circumstances will our warranty apply, nor shall we be held responsible for any application (such as any modification, addition, deletion, use in conjunction with other electrical or electronic components, circuits or assemblies, or any other unsuitable material or substance) which has not been expressly agreed by us prior to the sale of our products.

Distributed by :

EN EN

OTHERCOUNTRIES

Headquartered in Moorpark, California, Custom Sensors & Technologies (CST) is made up of the leading brands of Crouzet, Kavlico and Crydom, as well as the former divisions of BEI Technologies, including Newall and Systron Donner. CST provides sensors, controls, and actuation products to the transportation, industrial, and aerospace & defense markets.

www.cstsensors.com

EUROPE AMERICA

Ref. 6730111CRZ BR 41/B

11/2009