cross thz imaging - israel institutes of...
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© 2013 IBM Corporation
Cross THz Imaging
Evgeny Shumakher, Dan Corcos, Noam Kaminsky, Danny Elad IBM Haifa Research Lab Thomas Morf, Bernhard Klein IBM Zurich Research Lab
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 2
Outline
Background and motivation
Lower terahertz band
System level considerations
RFIC Design and characterization
Interconnect and antenna design
Higher terahertz band
Main challenges
Technology and MEMS post-processing
Antenna design and characterization
Pixel optimization and initial characterization results
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 3
Perspective applications
Image by Millivision
Good weather photo
Good weather mm-wave image
Bad weather photo
Bad weather mm-wave image
Apparel fit Security screening Landing/Navigation aid
Image by Enea
Dental/Medical imaging
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 4
State of the art
Cryogenically cooled systems
Very high cost and complexity
High sensitivity
Liquid Helium/Cryocompressor cooling
IPHT Jena
Uncooled passive systems
Compact, power efficient, safe
IBM Research
Active imaging system
Requires illumination with THz sources
High image contrast
Public concern about safety risks
L3 Comm.
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 5
Higher THz band (0.5 – 1.5 THz) – EU FP7 TeraTOP
Antenna and pixel design
CMOS-SOI
MEMS (LETI in TeraTOP)
Read-out circuitry (CSEM in TeraTOP)
Focusing
optics
DSP (image processing)
Target Si Chip Control
interface
Ima
ge
by Q
ine
tiQ
Staring Focal Plane Array (FPA)
Readout
Lower THz band (0.1 – 0.3 THz)
Antenna and packaging
SiGe RFIC
Read-out circuitry
Image processing
IBM Imaging Technologies
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 7
Dicke-radiometer based FPA
Primary
reflector
Secondary
reflector
D
Primary
reflector
Secondary
reflectorReceiver
complex
Close-up
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
Clo
se
-up
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 8
Dicke-radiometer state of the art
Reference Year Technology Integration Frequency NETD
Voinigescu, U
Toronto
2012 0.13um SiGe
BiCMOS, STM
LNA+PD 160 – 170 GHz 0.35 K
Rebeiz, UC SD 2010 8HP, IBM DS+LNA+PD 84 – 99 GHz 0.83 K
Heydari, UC Irvine 2010 0.18um SiGe
BiCMOS, Jazz
DS+LNA+PD 70 – 96 GHz 0.4 K
Voinigescu, U
Toronto
2009 65 nm CMOS,
STM
DS+LNA+PD 81 – 93 GHz 0.55 K
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 9
Specifications
Standard IBM 0.13um SiGe Technology fT/fMAX ~ 180/220 GHz
5 layer metallization
MiM capacitors available
Packaging losses < 3 dB Dicke-switch
< 3 dB insertion loss
> 15 dB on-off extinction ratio
LNA Gain of 25-30 dB
Bandwidth of 15 – 20 GHz
NF < 10 dB
Power detector NEP < 5 pW/Hz1/2
General design constraints 1. Consumed power
2. Allocated area
Silicon substrate
CPWG
Transmission line
GND
Side
shielding
Auxillary routing
MoM capacitors
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 10
Dicke switch
RFIN
RFOUT
50
SE
S SE
SPDT topology
3 versions of Switching Element
designed
Single 120 um Triple-well NFET
Double 60 um Triple-well NFET
Triple 36 um NPN HBT
350 um
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 11
Dicke switch
80 90 100 110 120 130 140 150 160-25
-20
-15
-10
-5
0
Frequency [GHz]
|S21|
[dB
]
STW
DTW
HBT
ON
OFF
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 12
4 cascode + 2CE stage LNA
RF Match
RF C/M RF C/M RF C/M RF C/M
VCC
Vb12
Vb11
Vb21
Vb22
Vb31
Vb32
Vb41
Vb42
RF C/M
Vb51
Vb52
Current re-use
CE
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
400 um
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 13
4 cascode + 2CE stage LNA
110 120 130 140 150 160-40
-30
-20
-10
0
10
20
30
Frequency [GHz]
|S-p
ara
mete
rs| [d
B]
S11
S21
S22
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 14
Power detector
Vb
RF Trap
RF Match
RFIN
VCCVBB VCC
Vb
RF Trap
RF Match
VBB VCC
KQ Resistor
RFIN
Vb
120 um
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 15
Power detector
10-7
10-6
10-5
10-4
103
104
105
Incident power [W]
Resp
osiv
ity [
V/W
]
meas
sim
103
104
105
10-8
10-7
Frequency [Hz]
VS
D [
V/
Hz]
HzpWNEP 5
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 16
Package design
Flip-chip
Low loss ( < 1.5 dB)
Small space – a little bigger than chip size
Pads do not have to be only on the periphery
Easy to dissipate heat in our application
10.00 40.00 70.00 100.00 130.00 160.00Freq [GHz]
-1.75
-1.50
-1.25
-1.00
-0.75
-0.50
-0.25
0.00
dB
(S(C
PW
_p
ort
,ms
trip
))
Ansoft LLC gold_stud_matchS21 ANSOFT
Curve Info
dB(S(CPW_port,mstrip))Setup1 : Sw eep1L='-2mil'
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 17
-5
-4.5
-4
-3.5
-3
-2.5
-2
-1.5
-1
-0.5
0
110 115 120 125 130 135 140
Frequency [GHz]
Ins
ert
ion
lo
ss
[d
B]
Simulation
Material A
Material B
Material C
Antenna design
Per-pixel antenna
Wide-band horn antenna
Microstrip to waveguide
interconnect
Simple package design
Good results at 120GHz
© 2013 IBM Corporation
Upper THz band (EU FP7 TeraTop)
Uncooled antenna-coupled MOSFET
bolometer in CMOS-SOI-MEMS
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 19
The challenge
Detect radiation at 0.5 – 1.5 THz with NETD = 1 [K]
Very low frequencies compared to optical waves (like visible and infrared)
Spontaneous emission (in the THz range) is 1/1000 with respect to the IR
Still too high for solid-state electronics (perhaps in the future ?)
THz
Wavelength
Rad
iate
d p
ow
er
Body temperature
IR
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 20
Proposed solution
Antenna Coupled Thermal Detector THz radiation is received by an antenna
Power is dissipated in a matched load resistor
The pixel’s temperature rises
A current variation is detected in the integrated transistor
THz
Antenna
Transistor
Load
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 21
Main challenges
Sophisticated antennae are needed
Broadband – collect as much in-band signal as possible
Light-weight – low thermal constant (required for video frame rates)
High directivity – FPA optics overlap (and spill-over) over the band
Low cross-talk – resolution
Narrow BW 500-580 GHz Broad BW 500-1000 GHz Original temperature map
Image simulations including detector NEP = 25 pW
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 22
Antenna design
Absorption simulations New methodology for simulating accurately antenna-coupled sensors
– Based on modal reflection coefficients
– Patent filed
Maximize the absorption of THz signal
Octagonal skirt antenna
Ab
so
rpti
on
eff
icie
nc
y
Frequency (THz)
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 23
Antenna design
Transmission simulations
Evaluate radiation pattern across the band
Cloverleaf antenna
0.6THz 1THz 1.4THz
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 24
Technology
Standard IBM 0.18 μm CMOS-SOI process BOX thickness 1μm
4 metal layers as built-in masks
MEMS post-CMOS process Front side dry etching
Metal mask wet etch
Back side wet etching
b) RIE
c) Wet etch
a) CMOS Fab
d) DRIE
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 25
MEMS post-processing
The antennas are still planar after release
The holding arms are upwards bent
This is fine as long as they don’t touch
Cloverleaf (2 arms) Log-spiral (α = 0.25) Log-periodic (2 arms)
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 26
MEMS post-processing
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Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 27
MEMS post-processing
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 28
MEMS post-processing
Fully released 13x9 array
High mechanical yield
High functional yield
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 29
Antenna characterization
Measurement of radiation
pattern at 0.65 THz
Pixels outside of Dewar for
avoiding reflections on the
walls
Measurements performed
without vacuum
Resulted in lower responsivity
Test board
THz source
2 axes
rotational stage
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 30
Antenna characterization
Several types of antenna tested
Good agreement with HFSS
75º measured HPBW (vs. 80º simulated)
XZ plane YZ plane
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 31
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
100
101
102
103
104
105
106
Responsiv
ity, R
V(f
FR)
[V/W
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
10-10
10-9
10-8
10-7
10-6
10-5
10-4
Inte
gra
ted n
ois
e, V
n2 [V
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
ROIC
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
10-12
10-11
10-10
10-9
10-8
10-7
10-6
Drain Current, IDS
[A]
NE
P [W
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
Sensor design
Sensitivity is
defined as
Goal NEP = 5 pW
Optimization
Transistor sizing
Transistor biasing
Read-out method
– Suppress/reduce
1/f noise
V
n
R
vNEP
2
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
100
101
102
103
104
105
106
Responsiv
ity, R
V(f
FR)
[V/W
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
10-10
10-9
10-8
10-7
10-6
10-5
10-4
Inte
gra
ted n
ois
e, V
n2 [V
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
ROIC
10-10
10-9
10-8
10-7
10-6
10-5
10-4
10-3
10-12
10-11
10-10
10-9
10-8
10-7
10-6
Drain Current, IDS
[A]
NE
P [W
]
W/L=3.2/0.32
30W/L=96/0.32
W/30L=3.2/9.6
W/100L=3.2/32
Different
sensor’s
dimensions
Different
sensor’s
dimensions
Different
sensor’s
dimensions
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 32
Pixel characterization
Responsivity (in air)
Good fit to the simulated data
Responsivity in vacuum is about 103
higher
Response time (in vacuum)
Measured on released clover-leaf
antenna
Heating the pixel with a short current
pulse
τ is defined as the 1/e time
≈ 53ms
Thermal time constant in vacuum
After release
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 33
Acknowledgements
Dr. Eran Socher, Tel Aviv University
D-band measurement facility
IBM Tokyo Research Lab
D-band flip-chip interconnect mechanical and thermal design
Prof. Ullrich Pfeiffer, University of Wuppertal
THz antenna characterization
The European Union 7th Framework Program
TeraTOP Project
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 34
Summary
Key components of a 130 GHz Dicke-radiometer
Realized in standard 0.12 μm SiGe process
Designed for incorporation into very large FPA
Dicke-switch (SPDT)
< 3 dB insertion loss
> 12 dB extinction ratio
LNA
4 cascode + 2 CE stage : > 24 dB gain in 20 GHz bandwidth
Noise figure characterization pending
PD
Demonstrated with NEP ≈ 5pW/Hz1/2
Packaging
Coupling losses < 3 dB
IBM Research
Technion 2nd THz Imaging Workshop, March 4th 2013 © 2013 IBM Corporation 38
IPHT Jena, 2008 Si-based “near future”
• Cryogenically cooled bolometers
• Purely mechanical scanning • FPA of 50 x 50 sensors
• Video frame-rate
How can “big-silicon” help ?
Primary
reflector
Secondary
reflector
D
Primary
reflector
Secondary
reflectorReceiver
complex
Close-up
LNA
ANT
on
PCKG
DSPD
OUTanlg
ROI
INRF
RX
DATA + CTRL
ANT
NS
SPI
Clo
se
-up