AggregateCRITICAL COMPONENTS

ALL THINGS INDUSTRIAL® | Applied.com/aggregate

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2 For current pricing or to order, visit Applied.com

For more than 95 years, Applied Industrial Technologies has been committed to focusing on safety, operational efficiency, and lowest total cost of ownership for the Aggregate Industry. Our Aggregate Industry Specialists keep you connected with our extensive supplier network and our value-added services. Applied® proudly offers:

AGGREGATE INDUSTRY SPECIALISTS Understand your processes and provide the technical solutions to your toughest challenges.

INNOVATIVE SOLUTIONS Focus on uptime and safety in harsh, challenging environments. Applied® is a leading distributor of bearings, power transmission products, engineered fluid power components and systems, specialty flow control solutions and other industrial supplies.

TECHNICAL SERVICE Offerings that specialize in assembly and service of industrial / hydraulic hose, light / heavyweight conveyor belting and mechanical and electrical repair.

MORE THAN 580 OPERATING FACILITIES Strategically positioned to fulfill your specific needs. This network allows us to supply the right product at the right time whenever you need it.

INVENTORY MANAGEMENT Solutions that save money and improve uptime. We support programs from C-Class items all the way to critical spare parts.

THE APPLIED® FLUID POWER AND FLOW CONTROL NETWORK Provides the broadest coverage in the Aggregate Industry, leveraging our network of companies in this field of expertise.

DOCUMENTED VALUE-ADDED® (DVA®) A cost-savings opportunity Applied® provides in addition to our product and service offerings.

Regional Aggregate CentersApplied Industrial Technologies understands your need for inventory. This is why we’ve increased our aggregate inventory in all six distribution centers and have implemented 32 Regional Aggregate Centers in key areas across the United States. Our Regional Aggregate Centers offer increased inventory levels and teams of associates that have gone through extensive training and receive continual education on aggregate plant processes and the parts required to keep you up and running. They also have the capabilities and tools necessary to conduct plant surveys and help identify areas to make your plant more efficient, reliable, and safe. If you’re looking for a partner that understands your plant and can quickly deliver parts, call your local Applied® service center today.

3All Things Industrial®

In the Aggregate Industry, Continental Air Springs can be used to replace metal springs on vibrating screens, belt scrapers and other mobile equipment to increase life and reliability, while lowering maintenance costs.

Continental Air Springs can offer added value as compared to standard steel springs. These common parts can cause disruptive vibrations, which are reduced when Continental’s Air Springs are used, even under the toughest conditions.

Features and Benefits of Continental Air Springs for the Aggregate Industry:• Extends Equipment Life: Extends the overall life of equipment through superior vibration

control and isolation capabilities.

• Noise Reduction: Reduce structurally transmitted noise and spring chatter commonly associated with conventional coil springs.

• Precise Height Control: Internal air pressure provides constant and precise height control, eliminating the fatigue and permanent set found commonly when using a coil or other forms of isolators.

• Highest Degree of Isolation: Achieves natural frequencies as low as 60 cycles per minute or one Hertz; can add auxiliary reservoir for even lower system frequencies.

• No Significant Frequency Change Regardless of Load Changes: Big advantage if a machine is unevenly loaded.

• No Air Line / Tank Necessary: Applications under constant load and small differences in height are permissible.

CONTINENTAL AIR SPRINGS

Learn more and watch video at Applied.com/continental-air-springs-aggregate

Continental Air Spring Varieties

Model series CAir actuators with permanently mounted connection parts.

Air actuators with bead ring connecting parts.

Air actuators with removable connecting parts.

Rolling lobe actuator with plastic connection parts.

Model series R

Model series D Model series S

4 For current pricing or to order, visit Applied.com

REXNORD ENGINEERED CHAIN

When it comes to providing highly engineered products that improve productivity and efficiency for industrial applications worldwide, Rexnord is committed to customer satisfaction and superior value extended to every area of their business.

Quality PerformanceRexnord engineered class industrial chains are designed and manufactured to be the longest wearing chains in the most demanding of applications. This results in products that provide customers with increased productivity, reliable and continuous operation, reduced replacement costs and less manufacturing downtime.

Choice, Raw Materials Increase PerformanceRexnord ensures the use of high-quality raw materials in their engineered chain, which is an essential component in maintaining uptime.

Superior Heat Tratment & Case Hardness DepthTechnically superior processes are used to achieve full heat treatment of components and increase uptime in the most demanding of applications. Rexnord uses advanced methods to achieve case hardness of intended long-wearing components.

Superior Sidebar Hole QualityAdvanced and proprietary methods are used to achieve high-quality, smooth-finish pitch holes in the sidebar for increased performance and fatigue resistance.

Shot-Peened Sidebars for Longer WearComponents are shot-peened through an effective cold working process that consolidates the surface and increases load-bearing characteristics.

Improve Fatigue Strength with High Press FitsSidebar holes and pins are sized to achieve significantly high press fits during assembly. This procedure significantly improves fatigue strength for superior wear life and less downtime.

Features and Benefits of Rexnord Engineered Chain for the Aggregate Industry (Cement, Steel & Mining too):• Most standard sizes are

available for quick delivery

• Wide array of designs available to suit specific applications and customer requirements

• Designed and produced from choice raw materials

• Superior heat treatment and hardness depth of all components

• Technically superior sidebar hole quality

• Shot-peened sidebars

• High press fits

Contact your Applied® representative, and together we can review your operations and recommend the ideal Rexnord solution for your applications.

5All Things Industrial®

REXNORD FALK V-CLASS™ GEAR DRIVES

Extreme industrial applications demand a gear drive that performs every day, no exception. That means longer seal life, improved thermal performance and increased operating life. The Falk V-Class™ is a drive engineered to deliver power, durability, and reliability under the toughest conditions.

Features and Benefits of Rexnord Falk-V-Class™ Gear Drives for the Aggregate Industry:Solid, dependable, proven, and backed by an industry-leading three-year warranty from Rexnord, this drive really delivers the difference. Whether your business is coal, hard rock mining, energy, grain, cement, aggregate, or pulp and paper, the Falk V-Class™ will handle your most rigorous production needs.

Rexnord Falk V-Class™: • Right angle or parallel shafts, solid or

hollow output shafts• Heavy-duty ductile iron housing

withstands shock loads• Horizontally split housing allows easy

disassembly / assembly for maintenance• Superior thermal performance• Exclusive magnum no-leak seal design• Internal backstops• Ratios: 1.25 to 160:1 • Torque up to 3M lb-in (up to 341 kNm)• 27 sizes

Falk V-Class – Larger Sizes: • Ratios: 5.60 to 710:1• Torque 2.5M to 9M lb-in (282 kNm to 1016 kNm)• Nine sizes• Solid output shafts

Falk V-Class Alignment Free: The Falk V-Class Alignment Free option allows for easy installation of shaft mounted gear drives, reducing labor time and the risk of improper alignment of motor and gear drive, thus protecting bearings, couplings and other motor and drive components against potential damage or premature wear.

Duraplate® Cooling System: • Integral, self-contained system simplifies

installation and minimizes risk of damage• Powered by shaft-driven pump and fan

for high reliability, no need for additional motors

• Requires no electricity, saving time and enabling easy installation

• Requires no cooling water• Stainless steel design prevents corrosion

and provides superior durability• Other cooling options available to suit

a vast range of ambient conditions and application requirements

Contact your Applied® representative, and together we can review your operations and recommend the ideal Rexnord solution for your applications.

Inching Drive Option: • Falk® Ultramite® Gearmotors provide

reliable power and unmatched performance

• Compact design – integrally mounted to the main gear drive unit, the inching drive is coupled via an overrunning clutch

• Automatic engage / disengage – for operator convenience, the inching drive automatically engages in inching operation and disengages when the main motor is operating

• Ready availability • Optional speed switch and backstop to

ensure safe operation

6 For current pricing or to order, visit Applied.com

Eaton Airflex® VC products are designed to excel in severe clutching and braking applications on heavy-duty equipment. The threat of large inertia loads and sustained slippage in applications within harsh environments such as the kilns and ball mills used in cement plants make Airflex® VC products the ideal choice to improve efficiency and maintain operating life.

FEATURES AND BENEFITS OF EATON AIRFLEX® VC PRODUCTS FOR THE AGGREGATE INDUSTRY:• Ventilated construction dissipates heat rapidly

• Smaller diameters reduce contact velocity

• Torque capacities available up to 15,189,000 lb-in (1,706,629 N-m)

AVAILABLE IN A VARIETY OF NARROW AND WIDE STANDARD SIZES:• Uncomplicated Design: Air actuation and the absence of linkages, splines or complex

electrical circuitry, needed with other types of clutches, eliminates many mechanical failures and minimizes costly downtime.

• Shock-Free Engagement: Airflex® clutches bring grinding mill loads on line gradually, preventing peak power demands that exceed allowed maximums.

• Long Service Life: There is no mechanical linkage to maintain, and Airflex® clutches require no lubrication.

• No-Load Starting: Airflex® clutches permit starting grinding mill motors in the “unloaded” condition, keeping current demand within limits agreed upon with local utilities – resulting in a substantial saving on power costs.

VC elements are available in 22 sizes which are identified by the drum diameter in inches on which they constrict and the width in inches of its friction lining. It is possible to have two different widths for a given drum diameter.

Looking for a Different Hydraulic Solution or Application? Applied® is a full line (hydraulic components, hose and fittings) Eaton distributor. Contact

your Applied® representative or local service center for more information.

APPLICATIONS:• Grinding mills

• Metal forming machinery

• Marine propulsion

• Oil and gas field machinery

EATON AIRFLEX® CLUTCH & BRAKES

Our service center in Daniels, WV is an authorized Eaton Airflex® Repair Facility – services are available nationwide!

Learn more and watch video at Applied.com/eaton-airflex-clutch-brakes-aggregate

7All Things Industrial®

U.S. Tsubaki’s new BS-F Series backstops are designed for simple, drop-in installations to all major competitive backstop products. These backstops use a unique seal design for maximum life with minimal maintenance. With Tsubaki’s innovative design features, their backstops ensure efficient and dependable operation in the harshest environments.

U.S. TSUBAKI’S BS-F BACKSTOPS

Contact your Applied® representative, and together we can review your operations and recommend the ideal U.S. Tsubaki

solution for your business.

FEATURES AND BENEFITS OF U.S. TSUBAKI BS-F BACKSTOPS FOR THE AGGREGATE INDUSTRY:• Non-Rollover Cam: Original cam design provides higher torque ratings than the

leading competitors due to the larger profile and greater contact area. This improves performance and prevents costly and potentially dangerous roll over.

• Special Labyrinth Seal: New seal design prevents the ingress of dust and other contaminants typically found in mining and cement plants and extends the life of the lubricant. This feature minimizes heat generation and provides trouble-free service with minimal scheduled maintenance.

• Grease Lubrication: Offers synthetic grease lubrication in a sealed backstop design. The breather element is eliminated. There is no need to monitor oil levels, refill the backstop or worry about moisture in the lubricant. This virtually eliminates maintenance and provides trouble-free performance.

• Drop-In Design: Offers the narrowest backstop with an I-beam arm. This assures a quick and easy field replacement and installation with major competitive products.

Three Easy Step Connection with Drop-In Design

Step 1: Insert I-beam torque arm into clutch

Step 2: Insert lock pins through flange plate and secure torque arm

Step 3: Insert retaining pins into lock pins

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DISCLAIMER: The above content is provided by the supplier. Applied does not guarantee the accuracy or timeliness of the content. The above content is provided “AS IS”, AND ANY AND ALL EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY EXCLUDED. All warranties, if any, are solely from the supplier.

Applied Industrial Technologies reserves the right to correct publishing errors. Products are subject to availability. Prices and promotions are subject to change without notice. All products sold are subject to Applied’s Standard Terms and Conditions of Sale.

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