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BMW i Northern Europe. Håkan Backegårdh BMW I CRFP, CARBON FIBRE REINFORCED PLASTIC.

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Page 1: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i

Northern Europe.

Håkan Backegårdh

BMW ICRFP, CARBON FIBRE REINFORCED PLASTIC.

Page 2: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 3

BMW i.IN PERFECT BALANCE.

Innovative Driving Pleasure.

Focus on Engaging Aesthetics.

Boost Joy.

Visionary Mobility.

Inspiring Design.

Next Premium.

Thrilling Performance.

Striking Technology.

Unrivalled Experience.

Page 3: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Page 5

BMW i.

HOLISTIC SUSTAINABILITY APPROACH.

BMW i Northern Europe

PRODUCTION.

DEVELOPMENT.

RECYCLING.

USE.

Page 4: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Page 7

BMW i.

360 ELECTRIC.

BMW i Northern Europe

BMW Wallbox

Faster charging &

easy cable handling

Installation ServicesGreen Energy

Partners that offer electricity

contracts with 100% renewable

energy

Solar carports systems with

premium partners to generate

your own electricity

Public Charging

Stations

Dealerships & public

charging infrastructure

Public Charging Cable

Access to public

charging stations

My Green Energy

HOME CHARGING

PUBLIC CHARGING

ChargeNow

Access to public charging

networks across regions

Page 5: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Next Premium

is…

BMW i.

NEXT PREMIUM AND DESIGN.

+

Page 6: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 9

BMW i.

Page 7: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

WHAT “BORN ELECTRIC.” STANDS FOR.

PURPOSE BUILT LIFEDRIVE ARCHITECTURE.

LIFEDRIVE

LIFE:

Secure and lightweight CFRP

structure

DRIVE:

Optimized components in

chassis

Page 8: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 11

BMW i.

SUSTAINABLE PRODUCTION.

100% renewable energy -70% water consumption-50 % energy consumption

More than 50% less Global Warming Potential (CO2e) across

its entire product life cycle if electricity origins from renewable sources

Page 9: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 12

INNOVATIVE AND SUSTAINABLE MATERIALS.

Page 10: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

THE HOLISTIC SUSTAINABILITY APPROACH OF

BMW i INVOLVES THE USE OF SUSTAINABLEMATERIALS IN THE BMW i3.

BMW i Northern Europe Page 13

recycled PET bottles

in the seats and doors

Carpet and headliner

100% sustainable materials Olive tanned leather

Door panel and dashboard

made of kenaf plants

FSC Certified

Eukalyptus

Visible recycled CFPR

in the BMW i3 roof

BMW i3 key made of castor beans

Page 11: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Open-pore eucalyptus wood

BMW i Northern Europe Page 14

SUSTAINABLE MATERIALS.

EUCALYPTUS FINE-WOOD.

Sourced from 100 % FSC®-certified forestry

Minimal surface treatment, neither bleached or dyed

Very dense and fine structure

Page 12: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 15

SUSTAINABLE MATERIALS.

OLIVE LEAVES.

Naturally tanned leather

Tanning process uses olive leaves extract

Preservation of softness

High-end leather quality

Page 13: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 16

SUSTAINABLE MATERIALS.

KENAF HIBISCUS.

Kenaf, natural fibers from the Hibiscus cannabinus

plant, an innovative material in the automotive

industry

Lighter than conventional materials

Lightly mottled surface with harmonious natural look

Minimal coating of the surface

Page 14: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 17

SUSTAINABLE MATERIALS.

WOOL.

Wool cloth provides comfort of natural fibre, cools in

summer, warms in winter

Functional value combined with its natural feel and

sustainable quality

Less need for heating drivers seat, less need for air-

condition

Energy saving and range increase

Page 15: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 18

SUSTAINABLE MATERIALS.

RECYCLED POLYESTER.

The textile upholsteries are made of up to 100 %

recycled polyester, thereof 34% from recycled PET

bottles

Closing the material loop using fewer non-renewable

natural resources

Ensures consistently pleasant comfort due to ability

to regulate temperatures

High-quality technical clothing

Page 16: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Savings

40 kg CO2

Page 19

25% OF THE THERMOPLASTICS REPLACED BY RECYCLED THERMOPLASTICS AND RENEWABLE RAW MATERIALS.

BMW i Northern Europe

Recycled materials

Renewable raw materials

Savings

80 kg CO2

Page 17: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 20

BMW i.

SUSTAINABLE PRODUCTION.

Moses Lake,

Washington State

Carbon Fibre

JV

JV

Wackersdorf

CFRP alignment + recycling

CFRP FabricationMCV Assembly

Landshut

CFRP Fabrication

Leipzig

Hydro-electric power supplies the energy used for the Carbon Fibre

production in Moses Lake.

Wind power supplies energy for the CFRP fabrication in

the Leipzig, Landshut, and Wackersdorf

plants.

Page 18: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 21

BMW i.SUSTAINABLE PRODUCTION.

Precursor

Carbon

fibre

Textiles Carbon

componentLaminate

Page 19: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 22

BMW i.

SUSTAINABLE PRODUCTION.

LANDSHUTElectric motors, motor-drive units

LEIPZIG2/3 of CFRP parts are made here, also exterior components like bumpers, final

assembly of drive module, assembly of complete vehicle

WACKERSDORF

Weaving carbon fibreLANDSHUT AND LEIPZIG

CFRP components

MOSES LAKE

Turning of Carbon fibreMOSES LAKE

Polyacryl fibre carbonised

Page 20: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 23

Carbon fibre

Matrix (resin)

CarbonFibre Reinforced Plastic.

Human hair

INNOVATIVE MATERIAL.CFRP.

Page 21: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Extremely durable

BMW i Northern Europe Page 24

INNOVATIVE MATERIAL.

CFRP.

30 % lighter than aluminium and 50 % lighter than steel

Outstanding damping and high level of energy absorption in a crash

Resistant against corrosion, acids and solvents.

Page 22: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 25

BMW i.CFRP.

Page 23: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 26

BMW i.CFRP.

Page 24: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

Page 27

BMW i3 94Ah.

A BENCHMARK WITHIN UKL EVS IN TERMS OF WEIGHT AND ACCELERATION.

BMW i Northern Europe

4 5 6 7 8 9 10 11 12 13

1.800

1.600

1.300

1.700

1.400

1.200

1.500

2.000

1.900

2.100

Acceleration 0 – 100 km/h [s]

Cur

b w

eigh

t [k

g]

Model S P85D4,4 s / 2.108 kg

B-Class electric drive7,9 s / 1.650 kg

Active E9,0 s / 1.815 kg

Volt8,5 s / 1.721 kg

Leaf11,3 s / 1.505 kg

e-Golf10,4 s / 1.585 kg

Zoe12,6 s / 1.503 kg

* Preliminary value.

i3 94Ah7,2 s* / 1.245 kg*

i3 94Ah REX7,9 s* / 1.365 kg*

Page 25: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 28

BMW i.

BMW i

Extended Battery Service

BMW i

Basic Service

BMW i

Full Service

Service format BMW i.

Sweden 22 BMW i workshops.

(Total 58 including 39 dealers workshops)

Sweden. 1 workshop.

Bavaria Solna/Tyresö.

Page 26: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 29

BMW i.Service format BMW i.

Service standard, Training and tools.

Page 27: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 30

BMW“NEW 7 SERIES G11/12”CARBON CORE.

Ultra high-strength steel

(> 900 N/mm²)

Multi-phase steel

(> 300 N/mm²)

Aluminium

Carbon

Other steel types

Page 28: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW. “NEW 5 SERIES G30”MATERIALS.

BMW i Northern Europe Page 31

Index Explanation

Other steel grades

Aluminium

Plastic (PP+EPDM)

Deep-drawing steel

2

1

3

4

Page 29: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 32

BMW i.ALUMINIUM.

Statement Correct Incorrect

The engine support consists of an extruded profile and can be straightened properly using a straightening system.

The engine support of the BMW 5-Series (E60) can be repaired using the repair method "Bonding and riveting".

X

X

Page 30: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 33

BMW i.

BMW i

Extended Battery Service

BMW i

Basic Service

Service format.

What are the workshops allowed to do?

Level 1 Repair

Page 31: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 34

BMW i.

BMW i

Extended Battery Service

BMW i

Basic Service

Service format.

What are the workshops allowed to do?

All service technician is trained to inspect CFRP damage.

Page 32: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 35

BMW i.Service format.

What are the workshop allowed to do?

BMW i

Full Service

Level 1 Repair Level 2+3. CFRP and Alu.

Index Explanation Material

1 Life module Carbon (CFK)

2 Drive module Aluminium

Page 33: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 36

BMW i.

Service format.

What are the workshop allowed to do?

Page 34: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 37

BMW i.CFRP REPAIR.

Page 35: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 41

BMW i.

Routing.

How does it work?BMW i

Extended Battery Service

BMW i

Basic Service

BMW i

Full Service

Page 36: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i.GENERAL WORKSHOP.

BMW i Northern Europe Page 42

Page 37: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 44

BMW i.PAINT.

Page 38: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i Northern Europe Page 45

BMW i.

Electrical system 12v.

Exercise extreme caution when working on electrical lines.

Lines or connectors which are not insulated cannot touch the carbon body

components.In each case follow the general and special information on a carbon body in the repair instructions!

Page 39: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i.SUMMARY.

BMW i Northern Europe Page 47

Page 40: CRFP, CARBON FIBRE REINFORCED PLASTIC. · CRFP, CARBON FIBRE REINFORCED PLASTIC. BMW i Northern Europe Page 3 BMW i. IN PERFECT BALANCE. Innovative Driving Pleasure. Focus on Engaging

BMW i.THANK YOU FOR LISTNING!

BMW i Northern Europe Page 48

Will you ensure that the prerequisites from

producer are fulfilled for repair of a vehicle in

the future?