c.q.m automatic t ube c leanin g s ystem (atcs) june-2005
TRANSCRIPT
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C.Q.M C.Q.M AAutomatic utomatic TTubeube CCleaninleaning g SSystemystem
((ATCSATCS))
June-2005June-2005
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Hong Kong Hong Kong Turkey Turkey
Philippines Philippines Holland Holland
Thailand Thailand Portugal Portugal
Greece Greece Korea Korea
China China Japan Japan
U.S.A U.S.A Hungary Hungary
Germany Germany Denmark Denmark
IsraelIsrael SingaporeSingapore
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The Problem
Looks familiar ??
•Mud•Art scale•Bio-organic matters•Sea shells•Odd particles
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ATCS is a patented system based on the concept of using sponge balls that are injected into the cooling unit without interfering with its operation.
C.Q.M Solution
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C.Q.M Solution
C.Q.M-demo
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C.Q.M Solution
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Ball Traps
Two Types of Ball Traps
InlineAngular
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System Position
Injection point as close as possible to the collector
Ball trap installed in a way to allow removal of the screen for maintenance
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C.Q.M Solution
Before start-up – check that heat exchanger is clean.
C.Q.M ensures that it remains clean forever.
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C.Q.M Applications
Buildings with cooling towers.
Heavy industries. Power plants. Food industries. Other industries.
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plan. Food industries. Other industries.
• Hospitals. • Office towers.• Hotels.• ETC….
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plan. Food industries. Other industries.
• Client: Swire• Project name: Taikoo• Installed one system for trail period• Order an research from HK University.• Research conclusion.
Order of 11 CQM sets for the entire buildings.
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C.Q.M Applications Buildings with cooling towers. Heavy industry. Power plants. Food industries.
Other industries.
Order of 11 C.Q.M sets for the entire buildings.
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plants. Food industries. Other industries.
• Refiner.• Petrochemicals factory.• ETC….
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C.Q.M ApplicationsBuildings with cooling
towers.Heavy industry.Power plants.Food industries.Other industries.
RefinerPetrochemicals factoryETC….
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plants Food industries. Other industries.
• Sea water or cooling towers.
• Coal. • Gas. • Fuels. • Combine cycles.
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plants Food industries. Other industries. .
• Sea water or cooling towers.
• Coral. • Gas. • Fuels. • Combine cycles.
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plants. Food industries. Other industries.
• Juice industries• Milk dairy• Coffee• Beer• Deep freeze• Sultry houses
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C.Q.M Applications Buildings with cooling
towers. Heavy industry. Power plants. Food industries. Other industries.
• Textile factories• Paper factory• Semi conductors
industries
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Green Label – Environment FriendlyGreen Label – Environment Friendly
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ISO ISO 9002 9002
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C.Q.M C.Q.M AAutomatic utomatic TTube ube CCleaning leaning SSystemystem
Tube cross section
Scale thickness fouling factor(ff)
0.000” clean tube0.006” 0.00050.012” 0.0010.024” 0.0020.036” 0.003
110100
150140130120
0.001 0.002 0.003 ff
Relative horse power %
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When the condenser is clean we get:
Vacuum stability
Stable product temperature
Eliminate the burning of the production
Juice factory
Evaporator condenser in food industry
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Tenuva factory in Israel
During the production of milk powder in the past, there was a need to clean the condenser monthly.
After C.Q.M installation in 1996, the condenser kept clean and production capacity improved.
Evaporator condenser in dairy factory
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Oil factory in Turkey
Producing Soya and sun flower oil
Most of the oil factories worldwide are using the C.Q.M system due to a special method that improve the production and capacity of the oil.
Evaporator condenser in oil factory
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Nestle Coffee factory – Portugal
This application is using a river water, which have a mud and dirt, the condenser use to be cleaned every two weeks. C.Q.M systems were installed in 1999, since then the evaporator condenser kept 100% clean, resulting in higher production.
Evaporator condenser in Nestle Coffee factory
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Great energy savings in addition to elimination of maintenance costs.
Chemicals industries
Heavy industries
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Samsung factories
Over 100 system installed in Samsung factories worldwide, many of them in Korea and China
Chemicals industries
Heavy industries
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Bromine Industries
The main problem in the Bromine industries is the dust that enters the cooling towers and receptacle in the condenser tubes
25 CQM systems were installed in 1997 saving USD 200,000.00 per year.
During the years the factory purchased additional systems, today there have more than 35 systems in stalled.
Chemicals industries
Heavy industries
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Chemicals industries
Heavy industries
Chemagis factory
This factory tried several method to treat the water in the condenser, but all were failed.
C.Q.M installed a system for trail period, after 3-months the client open the condenser for inspection, and upon the excellent results they purchase more systems.
Before C.Q.M installation
After 1 year