cpg 2011 [somente leitura] [modo de compatibilidade] · 2014-09-11 · – faults control : high...
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1.
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Date
Apresentação TécnicaCompressores Estacionários CPG
People. Passion. Performance.
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CPG 380 – 450 – 480 hp
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Applications
� Cement� Automotive
� Paper � Glass Industries� Oil and Gas
� Chemicals/ Power plants
� Every industry needs compressed air
� Approximately 60-70% of the manufacturing processes can run with compressed air produced by oil-injected compressors
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A clear product portfolio from 280 to 355 kW
280 kW
8 bar
355 kW
10 bar 13 bar
315 kW
� Pressure variants: 8,10,13 bar
� Regulation : on/off
� Ambient temp : 46°C
� Cooling : water cooled
� Water separator drain included
� No integrated dryer
Several variants available to meet all the needs. Machines in compliance with local requirement of th e targeted markets. (CE, ASME, UL)
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Technical datas @ 50 Hz
FAD m3/min
SER J/l
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Low Noise Level: Respect of the Environment
45 dB 60 dB 65 dB 70 dB 85 dB 100 dB 125 dB
Low noise level by design : high quality insulation foam, low rotation speed of the fan, compact and integrated canopy.
77-80 dB
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Product Presentation
•Canopy
•Oil vessel
•Air filtration
•Controller
•Motor
•Unloader
•Element
•Transmission AIR
OIL
MIX
WATER
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front view
Description
1 Controler
2 Motor
3 Air filter
4 Coupling
5 Screw element
6 Unloader
7 Frame
1 2 3 4 5 6 7
Compressor Layout (1/4)
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rear view
Description
8 Receiver
9 Oil filter
10 Oil cooler
11 Thermostatic valve
12 Minimum pressure valve
13 Fan
14 Water separator
8 9 10 11 12 13 14
Compressor Layout (2/4)
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top view
Description
15 Electrical cubicle
16 Water outlet G2
17 Water inlet G2
18 Drain tap G1/2
15 16 17 18
Compressor Layout (3/4)
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Right side
view
Description
19 Safety valve
19
Compressor Layout (4/4)
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� All models fit in one canopy size
� Large panels on the front and the back
� Robust and industrial design
� Footprint = 9,5 m2
4450 mm2140 mm
2250 mm
Function = robust and industrial canopy design
Robust and industrial canopy
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High efficiency air filtration
� Air inlet filter is composed of filter element and filter housing :– Larger filtration surface area
– Expand filter life time over 4000 h
– Rapid access for maintenance
� Protect your machine against dust contamination:– Cyclonic pre-filtration
– 2-micron pleated air filter
– Possible ducting of the air inlet
Function = preserve the internal components against contamination
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Advanced controller for optimum efficiency
Function : improved management of the compressor with user friendly access to all settings
� User friendly interface :
– Choice of 3 languages out of 27 available
– Service schedule with automatic warnings
�Advanced monitoring system :
– Permanent monitoring: temperature/outlet pressure
– Faults control : High oil T°C / overload / High pressure ...
– Automatic restart: Standard
– Start/Stop timers: Standard, up to 8/day
�Communication possibilities :
– CAN network (up to 4 compressors) or Multilogic Box
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Start button
Display
Scroll keysTabulators keys
Function keys
Voltage on LEDGeneral alarm LEDAutomatic operation LED
Stop button
Advanced controller for optimum efficiency
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Air suction unloader
� Built to last unloaders– Simpler and less parts: valve housing, plunger, spring, seal
rings and solenoid valve.
– Optimized design for accurate control through a SV
– Easy maintenance and improved lifetime (8000 hrs)
Function : accurate regulation with a pneumatic suction valve
Cut view
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Gear driven transmission for total reliability
Function : energy efficiency and reliabilty over lifetime
�Increased efficiency: –3% higher efficiency compared with belt driven machine
– no loss in a long term running
�Total reliability over time :
– no risk of misalignment
– increase lifetime of the element (the most expensive
component in a compressor) thanks to antivibration pads
– reduced maintenance costs. No periodic change
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High efficiency element
� High level of reliability: thanks to a selection of high quality material (rotors, bearings…)
� Oil injection flow for long operating life
� Energy efficiency : – Low speed air end for delivering more compressed air at
same power
– State of the art technology with minimize specific energy requirement
Function : deliver more compressed air for minimum energy consumption
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� Separator fitted as standard– Mounted as standard after the cooler system : no need for
additionnal cost for external condensate treatment
– Protect the reliability on the customer installation : air in contact with products is clean and dry.
� Cyclonic separator – Automatic drain (solenoid valve) or manual drain (ball valve)
– Protection of the environment
Water separator for high air quality
Function : insure water is removed from compressed air
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Cooling system : Tube heat exchanger
� Long lifetime solution– Tubular system
– Simple system , easy to maintain and repair
– Large exchange surface
– High thermal effciency rate
� Technology that fullfil the needs: – Well known technology (used in cemistry…), very reliable.
– Compact solution
– Fullfiil requirements for fluid under pressure, and system with temperature variation
Function : water cooling system for improved operating temperature
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Water drain tap : In winter, the water must be drained to protect the system from freezing
Heat exchanger : working principle
Cooling system : Tube heat exchanger
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Cooling system : optimized air ventilation flow
Function : axial fan for optimized cooling flow
� Improved efficiency (thanks to low energy consumption)
� Easy maintenance and cleaning
� Low noise level
� Optimal ventilation capacity
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High efficient motor
Function : motor with high efficiency and reliability
� Internal fan increase motor cooling capacity
� High efficiency motor with efficiency ratio @ 0,95.
� 4 pole motor, SF= 1,15
� Manufacturer present in Europe for technical service and support
� Approvals : CE, UL
� Low and medium voltages available (6kV, 10kV…)
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Lifecycle cost
GE
AR
DR
IVE
N
2,00
0 h
3,00
0 h
4,00
0 h
6,00
0 h
8,00
0 h
24,0
00 h
Rotair Fluid
Oil filter
Longlife oil separator
lifetime 2000hrs
Unloader/ Check valve/MPV/ TV
• Service Level A each 2000Hrs
• Service Level B each 6000Hrs
• Service Level C each 8000Hrs
• Service level D each 24000Hrs
Airl filter
Drive coupling/ Element overhauling
Function : clear maintenance schedule to keep max effciency over lifetime
� Service kits for easier management
� Identifier parts: original and qualified components
� Schedule given in the electronic controler
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Service kits
Service kit Article number
Oil 6215714600
Oil filter 6211473550
Filter kit 2205433806
Oil separator kit 2205406516
Unloader valve kit 2906 0772 00
MPV Kit 2205490584
Thermostatic valve Kit 2205490593
Air stop valve Kit 2906 0693 00
Oil stop valve Kit 2906 0694 00
Function : ease the maintenance with clear information on service parts
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Maintenance/ Repair
Easy access on the rear Easy access on the front
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Rear
side
Maintenance/ Repair
� Canopy with large doors on front and back sides
� Easy access to all parts for maintenance
� Easy access to components for repair
Function : accessibility to the service parts and components
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cover
Easy control of the oil level
Easy replacement of the oil separator
Ex: oil separation system
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Comparison on : the product portfolio
Kaeser
FSD-HSD Series
Sullair
TS Series
Gardner Denver-ESD-ESG Series
280 kW NA NA NA
315 kW Single stage Double stage Single stage
355 kW Double stage Double stage Double stage
Our strenghts• We can offer a 280 kW machine • The 3 MB machines are all based on the same canopy and are all single stage machines
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Comparison on : the technical data (FAD)FAD COMPARISONS
0,0
10,0
20,0
30,0
40,0
50,0
60,0
315kW @ 10bar 355kW @ 10bar
MB
GARDNER DENVER
KAESER
BOGE
ALMIG
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HEIGHT COMPARISONS
0,0
500,0
1000,0
1500,0
2000,0
2500,0
3000,0
315kW 355kW
MB
GARDNER DENVER
KAESER
BOGE
ALMIG
Comparison on : Dimensions
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Sum up : key benefits
� Reliable and time proven compressed air system
� Advanced electronic microprocessor for optimized management
� High efficiency cooling system for low operating temperature
� Energy savings : potential for energy recovery system
� Easy to install with simple connections for compressed air and electrical supply
� Low noise level
� Easy to maintain : access to all service points through large opening doors, long lifetime components…
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Products available from now !!!!SELL !!
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People. Passion. Performance.
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