cpcb questioner
DESCRIPTION
Industrial Inventory Management MaharashtraTRANSCRIPT
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp1:IndustryID: Page1
ContentsSection 1: General Section Section A: Survey Background Section B: Certificates Section C: Industry Description .......................................................................................... 5Section D: Industry Fuel Consumption .................................................................................. 8Section E: Product Outputs ............................................................................................. 15Section F: Ambient Air Monitoring ..................................................................................... 17Section G: DG Sets or Gas Based Alternate Energy Sources ....................................................... 18 Section I : Technical Details ............................................................................................ 21Section J: Stack Details ................................................................................................. 23 Section K: Stack Attachments (for each Parallel Chain) ......................................................... 26
Section L1: Boilers ..................................................................................................... 28Section L2: Furnaces .................................................................................................. 30Section L3: Thermopacks/Thermic Fluid Heaters ................................................................ 32Section M1: Gravity Settling Chamber ............................................................................. 33Section M2: Single Cyclone ........................................................................................... 34Section M3: Multi Cyclone ............................................................................................ 35Section M4: Bag filter ................................................................................................. 36Section M5: ESP ........................................................................................................ 39Section M6: Scrubber ................................................................................................. 41 **Section O1: Monitoring Data from sampling at Inlet ........................................................... 44**Section O2: Monitoring Data from sampling at intermediate sampling port ............................... 45**Section O3: Monitoring Data from sampling at Outlet ......................................................... 46
Section P: Stack Continuous Emissions Monitoring System ........................................................ 47**Section Q: Ringelmanns Measurement ............................................................................. 49
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp2:IndustryID: Page2
EmissionsTradingSchemeBaselineSurvey:I.GeneralSection
Tobefilledbytheenvironmentallaboratory.
ForOfficeUSEONLY
IndustryID |___|___|___|___|___|___| Reviewer'sname Dateofquestionnairereviewing(DD/MM/YY) |__|__|/|__|__|/|__|__|
Numberofmistakesfound |___|___|___|
Isfollowupneeded? Yes/No
GeneralinstructionsTheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.ItshouldbenextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.
EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.
Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplytothisindustryInthequestionnaire:Last12monthsreferstoTHEMOSTRECENT12monthperiodthattheindustrycanprovidegooddatafor.Themonthsshouldbeclearlyspecified.Donotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneachpageorintheadditionalpageattheendofthegeneralsection.
Leavetwodigitsbehindthedecimalpoint.Forexample,21.56302shouldbewrittenas21.56
WritedowntheIndustryIDonthefootofEVERYpage.
Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly
Alwayswritedowntheunitofmeasurement.
Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequireresponsesfromtheindustry.Ifanentiresectionismarked**,everyquestionrequiresmeasurement/observation.
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
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SectionA:Surveybackground
**Time(24hr)Enter:|___|___|hrs|___|___|mins
Leave:|___|___|hrs|___|___|mins
**Date |___|___|/|___|___|/20|___|___|
**SurveyInstitution
IndustrynameandaddressOnrecord
District State Pincode
Telephonenumber EmailAddress
**GPSCoordinatesMarkGPSwaypointandrecorddetailsatfactorygate.
2.Latitude:N|___||___||___||___|.|___||___||___|
3.Longitude:E|___||___||___||___|.|___||___||___|
4.Elevation(ifavailable):_________________________
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
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**SectionB:Certifications
Surveyteammembers
Name Designation1. 2. 3. 4. 5. 6.
SurveyorCertification
Asrepresentativeof______________________(surveyinstitution/lab),Icertifythattheinformationcollectedisreportedaccurately.Nameofsignatory Designationofsignatory Signature
FieldMonitorAsafieldmonitor,Icertifythattheinformationcollectedisreportedaccurately.Name:Signature:Date:|___|___|/|___|___|/2012
TheSurveyor/EnvironmentalLabpresentisconductingthissurveyonbehalfoftheCentralPollutionControlBoard.Thepurposeofthesurveyistostudyindustrialpollutionemissionsandmeasurestakentoabatetheseemissions. The survey informationwill be used by the Central Pollution Control Board to design futureprogrammesandwillbekeptconfidential.IndustryrespondentsPersonswhoansweredquestions
Name Designation ContactNumber
IndustryCertification
Asrepresentativeof______________________(industryname),Icertifythattheinformationprovidedhereinistrueandcorrect.Nameofsignatory Signatureofsignatory
Companystamp
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[Questionnaire for Baseline surveyfor Pilot ETS]
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Section C: Industry Description Wheneverpossible,pleasecheckdocumentstoverifyresponses.Notethatpast12monthsreferstothemost
recent12monthsforwhichthereisgooddata.C1.
Industryname
C2.
Industryaddress(fromindustryrecords/businesscard)Attachabusinesscardtothegeneralsection
Address:
Phone:
|__|__|__|__|__|__|__|__|__|__|__|__|
C3.
Isindustryoperating&innormalproductionatthetimeofsurveyvisit?ONLYconductsurveyandtakesamplesifinproductionthatwouldproducethelevelofemissionexpectedoftheindustryunderordinaryoperatingconditions
1. YesskiptoC5andcontinuesurvey2. No,poweroutage/powercycling3. No,seasonalclosure/monsoon4. No,industrypermanentlyclosed5. No,SPCBClosure6. No,notinnormalproductiondueto
7. No,notinproductiondueto
8. No,other(specify):
AnswerC4onlyandENDSURVEYwithouttakingsamples
C4.
Iftheindustryisnotinoperation,accordingtothemanager,onwhatdateistheindustryexpectedtobeoperating?
1. Daterange: 2. Industryclosedpermanently.
C5.Arethereotherindustrialunitsinthestateownedbythesameowner/parentgroupasthisindustry?
1. Yes,whoisthecommonowner/parentgroup
CommonOwnerORParentGroup
2. No99. Don'tknow
C6.CompanyIdentificationNumber(CIN#):[Example:U27200MH1973P]
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C7.Isthisindustrypublicorprivatesector?
1. Publicsector(governmentowned)2. Privatesector(privatelyowned)
C8.
SectoroftheIndustry(Textiles,Cement,etc.)PleasefillintheNICcodeANDcheckonebox.Fillintheprimarysector,asrecordedontheenvironmentalconsent.
NICcode(ifavailable):|___|___|___|___|___|
1. Cement2. Chemicals3. Distilleries4. Dyemanufacturing5. Engineering6. FoodandBreweries7. Foundries8. IronandSteel9. MineralProcessing10. Paper11. Petrochemicals12. Pharmaceuticals13. Power14. Refinery15. RollingMill16. Textiles(dyeingand/orprinting)17. Other(specify)____________
C9.CategoryoftheIndustry(Pollutioncategory)
1. Red2. UltraRed3. Orange4. Green
C10.Size[basedontotalamountofcapitalinvestment]Asrecordedontheenvironmentalconsent.
1. Smallscale 2. Mediumscale 3. Large-scale
C11.NumberofShiftsinthePlant(Pleasefillinthetimingofeachshift,in24hrtime)
Noofshifts:|__|__|Timing:
1. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 2. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 3. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 4. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ] 5. [ ][ ] : [ ] [ ] to [ ] [ ] : [ ] [ ]
C12. NumberofWorkdaysperyear |___|___|___|
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CENTRAL POLLUTION CONTROL BOARD
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Commentsp7:IndustryID: Page7
C13.
Werethereanymonthswhentheunitwasnotinproductioninthelasttwelvemonths?Ifso,notedownthemonthsthatwereclosed.
1. No,notclosedforanymonth2. Yes,closedfor|___|___|monthsoutofthelast
12months.Monthsclosedare:(ex.Jul2011;Jan2012)
C14.
Howmanystaffdidtheindustryemploydirectlyorcontract,onaverage,overthelast12months?(Fillinaverageemploymentbycategory.Iffiguresforlast12monthsnotknown,fillfiguresapplicabletolastfiscalyear.)
Stafftype Numberofstaff
ManagementstaffIncludeallactiveownersasmanagement.
Nonmanagementworkers&contractlabours
C15.
Whatisthetotalindustryinvestmentinplant&machinery&building,excludingland?(Fillindatafromthemostrecentdatepossible.Fillallfieldsforwhichdataisavailable)
BookValueoffixedassets(excludingland):Asofdate:|___|___|/|___|___|/||___||___||___||___|BEFOREtotaldepreciation(GROSSBLOCK):
Rs.:Lakh/Crore
AFTERtotaldepreciation(NETBLOCK):
Rs.:Lakh/CroreEstimatedMarketValue:Asofdate:|___|___|/|___|___|/|___||___||___||___|
Rs.:Lakh/Crore
C16.
Whatwasthegrosssalesrevenue(i.e.turnover)inthelastthreefinancialyears?(DraftfiguresacceptableforFY1112)
1. Financialyear0910:Rs.:Lakh/Crore
2. Financialyear1011:Rs.:Lakh/Crore
3. Financialyear1112:Rs.:Lakh/Crore
C17.TotalNumberofStacks(NOTincludingDGsetstacks)
C18.AgeofthePlant:WhatwasthefirstyearofIndustryOperation?
|___|___|___|___|
C19. IsindustryISO9001certified? 1. Yes 2. No
C20. IsindustryISO14001certified? 1. Yes 2. No
C21. Areaoftheindustry(insquareyards)
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp8:IndustryID: Page8
Section D: Industry Fuel Consumption
D1.Pleaselistallfuelsburntinthisindustryinthelast12months.Pleasecheckallthatapply.
1. Coal (Indian) 2. Coal (Imported) 3. Coke 4. Lignite 5. Pet Coke 6. Wood 7. Bagasse 8. Rice Husk 9. Biomass (Other) Specify ________________ 10. Other Solid Fuel (specify) ________ 11. Crude Oil 12. LDO (Light Diesel Oil) 13. Fuel Oil (Residual Fuel Oil) 14. Furnace Oil 15. Diesel (Diesel/High Speed Diesel) 16. LSHS (Low Sulphur Heavy Stock) 17. Other Liquid Fuel (specify) _________ 18. Gaseous Fuels (specify) ___________
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp9:IndustryID: Page9
D2.1InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
a. Whichfueliscoveredinthistable?(Tickonethatapplies.Iffuelisbiomassotherthanwood,filltypeofbiomass.)
1. No fuelSkip section D2.1 and proceed to Section E 2. Coal (Indian) 3. Coal (Imported) 4. Coke 5. Lignite 6. Pet Coke 7. Wood 8. Bagasse 9. Rice Husk 10. Biomass (Other) Specify ________________ 11. Other Solid Fuel (specify) ________ 12. Crude Oil 13. LDO (Light Diesel Oil) 14. Fuel Oil (Residual Fuel Oil) 15. Furnace Oil 16. Diesel (Diesel/High Speed Diesel) 17. LSHS (Low Sulphur Heavy Stock) 18. Other Liquid Fuel (specify) _________ 19. Gaseous Fuels (specify) ___________
b. Whichsuppliersdoyoupurchasethisfuelfrom?Pleaselistthethreemainsuppliersonly.
Name Address1.
2.
3. c. Ifyouhaveafuelanalysisreportfor
thisfuel,pleaseattachittothesurvey.
Attached(Circleone):Yes/No
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp10:IndustryID: Page10
d. Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible
1. data below is for the fuel indicated above only (most of the time)
2. data below is for the above indicated fuel and another fuel
3. data below not filled because separate data for this fuel not available
e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitsofMeasurement Month/Year Consumption(Units)(Onlynumericvalues)
(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f. WhatistheANNUALconsumptionofthisfuelforthelastfouryears?
(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)
FormatoftheYear1. Calendar Year 2. Financial Year
Year
Consumption(Units)
UnitofMeasurement
TotalCost(Rs)
2012 2011 2010 2009
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp11:IndustryID: Page11
D2.2InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
a. Whichfueliscoveredinthistable?(Tickonethatapplies.Iffuelisbiomassotherthanwood,filltypeofbiomass.)
1. No fuelSkip section D2.2 and proceed to Section E 2. Coal (Indian) 3. Coal (Imported) 4. Coke 5. Lignite 6. Pet Coke 7. Wood 8. Bagasse 9. Rice Husk 10. Biomass (Other) Specify ________________ 11. Other Solid Fuel (specify) ________ 12. Crude Oil 13. LDO (Light Diesel Oil) 14. Fuel Oil (Residual Fuel Oil) 15. Furnace Oil 16. Diesel (Diesel/High Speed Diesel) 17. LSHS (Low Sulphur Heavy Stock) 18. Other Liquid Fuel (specify) _________ 19. Gaseous Fuels (specify) ___________
b. Whichsuppliersdoyoupurchasethisfuelfrom?Pleaselistthethreemainsuppliersonly.
Name Address1.
2.
3.
c. Ifyouhaveafuelanalysisreportforthisfuel,pleaseattachittothesurvey.
Attached(Circleone):Yes/No
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp12:IndustryID: Page12
d. Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible
1. data below is for the fuel indicated above only (most of the time)
2. data below is for the above indicated fuel and another fuel
3. data below not filled because separate data for this fuel not available
e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitofMeasurement
Month/Year Consumption(Units)(OnlyNumericValues)
(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f.
WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?
FormatoftheYear
1. Calendar Year 2. Financial Year
Year Consumption(U it )
UnitofMeasurement TotalCost(Rs)
2012
2011
2010
2009
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp13:IndustryID: Page13
D2.3InformationonFuel_____(1,2,3,4,etc)outof_______(totalnumberoffuels)
a. Whichfueliscoveredinthistable?(Tickonethatapplies.Iffuelisbiomassotherthanwood,filltypeofbiomass.)
1. No fuelSkip section D2.3 and proceed to Section E 2. Coal (Indian) 3. Coal (Imported) 4. Coke 5. Lignite 6. Pet Coke 7. Wood 8. Bagasse 9. Rice Husk 10. Biomass (Other) Specify ________________ 11. Other Solid Fuel (specify) ________ 12. Crude Oil 13. LDO (Light Diesel Oil) 14. Fuel Oil (Residual Fuel Oil) 15. Furnace Oil 16. Diesel (Diesel/High Speed Diesel) 17. LSHS (Low Sulphur Heavy Stock) 18. Other Liquid Fuel (specify) _________ 19. Gaseous Fuels (specify) ___________
b. Whichsuppliersdoyoupurchasethisfuelfrom?Pleaselistthethreemainsuppliersonly.
Name Address
1.
2.
3.
c. Ifyouhaveafuelanalysisreportforthisfuel,pleaseattachittothe
Attached(Circleone):Yes/No
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp14:IndustryID: Page14
d Ifthefuelconsumptiondataisonlyavailableforamixtureoffuel,indicatewhatthedatabelowrepresents.Getseparatedataforeachfuelwheneverpossible
1. data below is for the fuel indicated above only (most of the time)
2. data below is for the above indicated fuel and another fuel
3. data below not filled because separate data for this fuel not available
e. Whatisthemonthwiseconsumptionofthisfuelforthelast12months?(Pleasewriteincommentswhetherthedataisofactualfuelconsumptionorfuelpurchase)UnitofMeasurement Month Consumption(Units)(OnlyNumericValues)
(|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) (|___|___|/|1|___|) f. WhatistheANNUALconsumptionofthisfuelforthelastfourCALENDARyears?
(Noteincommentsanyunusualeventsthatmightaccountforfluctuation,suchasmonthsclosed)FormatoftheYear 1. Calendar Year
2. Financial Year Year Consumption(Units) UnitofMeasurement TotalCost(Rs)2012 2011 2010 2009
Iftherearemorethanthreefuels,pleasefilloutandattachcopiesoftheSectionDExtension,availableintheGeneralSectionExtension.
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp15:IndustryID: Page15
Section E: Product Outputs E0. TotalNumberofProducts:|____|____|
Whatproductshastheindustryproducedinthelast12months,inwhatquantity?PleasefillouttheentiretableIftherearemorethan5products,ONLYLISTthetopthreeproductsintermsofannualsalesvalue.Fillfiguresforthemostrecent12months
E1.0 Latest12monthperiod: From:|___|___|/|2|0|_1_|___|to|___|___|/|2|0|1|___| Product1 Product2 Product3
E1.1. ProductName
E1.2. UnitsofQuantityforMeasuringthisProduct
E1.3. ProductioninMonth1(|___|___|/|1|___|) E1.4. ProductioninMonth2(|___|___|/|1|___|) E1.5. ProductioninMonth3(|___|___|/|1|___|) E1.6. ProductioninMonth4(|___|___|/|1|___|) E1.7. ProductioninMonth5(|___|___|/|1|___|) E1.8. ProductioninMonth6(|___|___|/|1|___|) E1.9. ProductioninMonth7(|___|___|/|1|___|) E1.10.ProductioninMonth8(|___|___|/|1|___|) E1.11.ProductioninMonth9(|___|___|/|1|___|) E1.12.ProductioninMonth10(|___|___|/|1|___|) E1.13.ProductioninMonth11(|___|___|/|1|___|) E1.14.ProductioninMonth12(|___|___|/|1|___|)
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CENTRAL POLLUTION CONTROL BOARD
[Questionnaire for Baseline surveyfor Pilot ETS]
Commentsp16:IndustryID: Page16
E2.0 WhatistheQuantityofAnnualProductioninlast4yearsE2.1 FormatoftheYear 1. Calendar Year 2. Financial Year Year/Product Product1 Product2 Product3
E2.2UnitsofQuantityforMeasuringthisProduct
E2.32012(NumericValueonly)
E2.42011(NumericValueonly)
E2.52010(NumericValueonly)
E2.62009(NumericValueonly)
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Emissions Trading Scheme Baseline Survey (Technical Section)
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Section F: Ambient Air Monitoring Notevaluesasrecordedbytheindustryinmostrecentambientairmonitoring.Ifanindustryhasnotrecordeda
particularvariable,writeNotApplicable/NA
F0.NumberofAmbientMonitoringLocations(onetimereadingsANDpermanentstations)
1. Zero Skip to the Section G 2. Other (specify) ____________ Fill in Section F
PleasefillinthemostrecentambientairdataforeveryAmbientAirMonitoringlocationintheindustry.Iftherearemorethan5locations,fillinandattachtheSectionFExtensionAdditionalPages.
No. Parameter Location1 Location2 Location3 Location4Location5
F1.
AmbientAirLocationIdentifier(ifany):
F1b.Permanentmonitoringstation?
Yes/No Yes/No Yes/No Yes/No Yes/No
F2.Dateofmonitoring
|___|___|/|___|___|/20___
|___|___|/|___|___|/20___
|___|___|/|___|___|/20___
|___|___|/|___|___|/20___
|___|___|/|___|___|/20___
F3.Timeofmonitoring
|___|___|hrs|__||___|mins
|___|___|hrs|___||___|mins
|___|___|hrs|__||___|mins
|___|___|hrs|__||___|mins
|___|___|hrs|___||___|mins
F4.TotalSPMconcentration(ifavailable)
F5. PM10conc. F6. PM2.5conc. F7. SO2conc. F8. NOXconc. F9. NO2conc. F10. COconc. F11. CO2conc.
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Emissions Trading Scheme Baseline Survey (Technical Section)
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Section G: DG Sets or Gas Based Alternate Energy Sources FillinthefollowingquestionsforallDGsetsintheindustry.
G0.NumberofDGsets
1. Zero Skip to the end of the General Section 2. One or more (specify) |__|__|Fill in Section G
PleasefillinthemostdataforeveryDGsetintheindustry.Iftherearemorethan4DGsets,fillinandattachtheSectionGExtensionintheAdditionalPages.
No. Parameter DGset1 DGset2 DGset3 DGset4 Units Preferred Unit G1. DGsetstackheight m
G2.DGsetstackdiameter
mm
G3. DGSetCapacity KVA or KW rating G4. DGSetFuel FuelName Fuel Name G5. DGSetfuelfeedrate kg/hr G6. Sulphur%infuel |__|__|% |__|__|% |__|__|% |__|__|% % %
G7.Hours/monthonavg.thisDGsetoperates
Hours/month
G8.YearthisDGSetwasinstalled
Year Year
G9.WhatistheBharatratingofthisDGSet?
N/ABharat Rating (ex. Bharat I, Bharat IV)
G10.Diesel/Fuelconsumptioninlast12months
Kg/year
G11.DGenergyproductioninlast12months
KW-h/year
G12.Last12monthsperiodinG10andG11
|__|__|/|1|__|to
|__|__|/|1|__|
|__|__|/|1|__|to
|__|__|/|1|__|
|__|__|/|1|__|to
|__|__|/|1|__|
|__|__|/|1|__|to
|__|__|/|1|__|
MM/YYtoMM/YY
MM/YY to MM/YY
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Emissions Trading Scheme Baseline Survey (Technical Section)
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EmissionsTradingSchemeBaselineSurvey:II.Technical/StackSection
Tobefilledbytheenvironmentallaboratory.ForOfficeUSEONLY
IndustryID |__|__|__|__|__|__| Reviewer'sname Dateofquestionnairereviewing(DD/MM) |__|__|/|__|__|/2013
Numberofmistakesfound |__|__|
GeneralinstructionsTheGeneralSectionshouldbefilledENTIRELYbytheSurveyorswithoutanyunjustifiedmissingvalues.ItshouldbenextreviewedbytheMonitor,BEFORELEAVINGTHEINDUSTRY.
EverythinginthequestionnaireshouldbewritteninUPPERCASEandNEATLY.Useblueinkpen.
Donotleaveblankswithoutjustification.AlwayswriteNotApplicable,etcifthequestionsdoesnotapplytothisindustryDonotwriteoutsidetheboxesgiven.Comments,exceptionscanbewrittenintheCommentsfieldoneachpageorintheadditionalpageattheendofthegeneralsection.
WritedowntheIndustryIDonthefootofEVERYpage.
Thumbrulesshouldbeavoided.Ifmustuseit,writedowntheruleusedincommentsclearly
Alwayswritedowntheunitofmeasurement.
Allquestionsthatmustbeobservedormeasuredbythesurveyorstartwith**.Allotherquestionsrequireresponsesfromtheindustry.Ifanentiresectionismarked**,everyquestionrequiresmeasurement/observation.
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Emissions Trading Scheme Baseline Survey (Technical Section)
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SectionH:SurveybackgroundSurveyAttempt:Sampling&Questionnaire
Time(24hr)Enter:|__|__|hrs|__|__|mins
Leave:|__|__|hrs|__|__|minsDate(mm/dd/yyyy) |__|__|/|__|__|/2013SurveyInstitution Industryname Telephonenumber EmailAddress
Section I :Technical Details I.1. NumberofStacksintheIndustrywithPMconsent |____|____|
I.2NumberofStacksintheIndustryforwhichPMconsentnotrequired
|____|____|
I.3. ForeachstackintheindustrycountedinI1(NOTincludingDGsetstacksornonPMprocessstacks),pleaselistthefollowing:
JPALStackID Howdoestheindustrydescribethisstack?Processstack/Combustionstack(circleone)
IfCombustionStack,mentionthetypeoffuel
a. S|0|1| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. GaseousFuel
b. S|0|2| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
c. S|0|3| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
d. S|0|4| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
e. S|0|5| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
f. S|0|6| Process/Combustion(Flue)
1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
g. S|0|7| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
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Emissions Trading Scheme Baseline Survey (Technical Section)
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h. S|0|8| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
i. S|0|9| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
j. S|1|0| Process/Combustion(Flue)1. Solid Fuel 2. Liquid Fuel 3. Gaseous Fuel
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Emissions Trading Scheme Baseline Survey (Technical Section)
Commentsp23:IndustryID:StackID: Page23
Section J: Stack Details StackdetailsshouldonlybefilledinforstacksburningSOLIDorLIQUIDfuels
J.1ThisSectionisbeingfilledoutforthestackwiththefollowingStackID:
S|____|____|
Unit(Specify) PreferredUnit
J.2 StackHeight(fromthegroundlevel) m
J.3 Numberofsamplingportsatthestackoutlet |____|____|samplingportsatstackoutlet
J.4 NumberofAPCDParallelChains |_____|____|APCDParallelChains
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Emissions Trading Scheme Baseline Survey (Technical Section)
Commentsp24:IndustryID:StackID: Page24
J.9
OverallStackDiagram(Pleaselabelallsamplingpointsclearly)
a.
ParallelChain1
b.ParallelChain2
S
T
A
C
K
-
Emissions Trading Scheme Baseline Survey (Ringelmanns Section)
Commentsp1:IndustryID:StackID: Page1
Atthispoint,attachthenumberofstackattachmentsheets(SectionK)correspondingtothenumberofparallelchainslistedinJ.4.AfterfillingoutsectionKforeachparallelchainonthisstack,attachthenumberofequipmentsheetscorrespondingtothenumberandtypeofeachlistedinSectionK.Forexample,ifthisstackhas2parallelchainswith2APCDsand1IDfanoneach,thereshouldbetwostackattachmentsheets,twoIDfansheets,and4APCDsheets.Lastly,accordingtotheaboveprocedure,attachthenumberofrelevantsamplingportsheets
-
Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp26:IndustryID:StackID: Page26
EmissionsTradingSchemeBaselineSurvey:IV.StackAttachmentSection
Tobefilledbytheenvironmentallaboratory.
SectionK:StackAttachments(foreachParallelChain)K1.
ThisSectionisbeingfilledoutforthestackwiththefollowingStackID:
S|_____|_____|
K2.ParallelChainNumber
|_____|
K3. EmissionSources
a.EmissionSource1
1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________
b.EmissionSource2
1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________ 9. N/A (only 1 Emission Source)
c.EmissionSource3
1. Boiler 2. Thermic Fluid Heater/Thermopack 3. Furnace/Bhatti 4. Process emissions 5. Incinerator 6. DG Set 7. Gas Engine 8. Other(specify)___________ 9. N/A (less than 3 emission sources)
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Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp27:IndustryID:StackID: Page27
K4. AirPollutionControlDevices
a.
ForeachAPCDinthisparallelchain,tickthecorrespondingAPCDnamefromthecheckboxesbelow.
1. Gravity Settling Chamber
2. Single-Cyclone 3. Multi-cyclone 4. Bag Filter 5. ESP 6. Scrubber 7. Other (Specify)
____________
1. Gravity Settling Chamber
2. Single-Cyclone 3. Multi-cyclone 4. Bag Filter 5. ESP 6. Scrubber 7. Other (Specify)
____________
8. N/A (only1APCD)
1. Gravity Settling Chamber
2. Single-Cyclone 3. Multi-cyclone 4. Bag Filter 5. ESP 6. Scrubber 7. Other (Specify)
____________
8. N/A (lessthan3APCDs)
1. Gravity Settling Chamber
2. Single-Cyclone 3. Multi-cyclone 4. Bag Filter 5. ESP 6. Scrubber 7. Other (Specify)
____________
8. N/A (lessthan4APCDs)
K5.AnnualOperatingandMaintenanceCostsforalltheAPCDsofthisParallelChain(incl.electricitycosts,maintenancecosts,andmaterialcosts).
K6. NumberofIDfans
1. ZeroSkiptoSectionL2. One3. Two4. Other(specify):_______________
APCD1 APCD2 APCD3 APCD4
-
Emissions Trading Scheme Baseline Survey (Boiler Section)
Commentsp28:
IndustryID:StackID: Page28
EmissionsTradingSchemeBaselineSurvey:L1BoilerSection
Tobefilledbytheenvironmentallaboratory.
Section L1: Boilers L1.1 StackID S|___||___|
L1.2 ParallelChain
numbertowhichboilerisattached
|___|copycorrespondingentryfromK2forthestackIDlistedinL1.1
L1.3 EmissionsSourcenumber
|___|copycorrespondingentryfromK3forthestackIDlistedinL1.1
UnitofMeasurement
PreferredUnit
L1.4 ManualorAutomaticcontrol?
1. Manual Control 2. Automatic Control
Manual/Automatic
Manual/Automatic
L1.5 BoilerSteamGeneratingCapacity
Tons/hr
L1.6 FeedWaterConsumption
m3/hr
L1.7 OperatingSteamPressure
kg/cm2
L1.8 Nameallfuelsinuse
1. Coal(Indian)2. Coal(imported)3. Lignite4. Biomass/Husk5. Other (Specify ______________)
N/A NameofFuel(Coal/Biomass/etc)
L1.9 TypeofFuelFiring 1. Manual 2. Fluidized 3. Burner 4. Other (Specify) ____________
N/A Type(Manual/Fluidized/Burner/others)
L1.10 Fuelfeedrate |____||____||____| kg/hr
L1.11 **LoadontheboileratthetimeofMonitoring.Thisshouldbeobservednotasked
1. |____|____|%2. Notapplicable
% %
L1.12 Isthereaneconomizerinstalled?
1. Yes 2. No
N/A N/A
-
Emissions Trading Scheme Baseline Survey (Boiler Section)
Commentsp29:
IndustryID:StackID: Page29
L1.13 Isthereanairpreheaterinstalled?
1. Yes 2. No
N/A N/A
L1.14 Yearthisboilerwasinstalled
|____|____|____|____|
Year Year
L1.15 Numberofhoursadaythisboileroperates
|____||____|
Hours/day Hours/day
L1.16 Numberofdaysperyeartheboileroperates
|____||____||____|
Days/year Days/year
L1.17 Ratedefficiencyofboiler
|____|____|
% %
L1.18 Ifthereisanefficiencydisplay,whatisthereading?
1. |____|____|
2. No Efficiency Display Available
% %
L1.19 Ifthereisoxygenmonitoring,whatisthereading?
1. |____|____|
2. No Oxygen Reading Available
% %
L1.20 Totalpowerconsumptionofthisboiler
|____|____|
Kw
L1.21 GrossCalorificValueofFuelused(GCV)
Kcal/Kg Kcal/Kg
L1.22 NetCalorificValueoffuelused(NCV)
Kcal/Kg Kcal/Kg
L1.23 Whetherblendedfuelused?
1. Yes2. No
L1.24 Ifyes,whatisthepercentageofblend?
% %
-
Emissions Trading Scheme Baseline Survey (Furnace Section)
Commentsp30:
IndustryID:StackID: Page30
EmissionsTradingSchemeBaselineSurvey:L2FurnaceSection
Tobefilledbytheenvironmentallaboratory.
Section L2: Furnaces L2.1 StackID S|___||___|
L2.2 ParallelChainNumbertowhichFurnaceisattached |___|copycorrespondingentryfromSectionK2forthestackIDlistedinL2.1
L2.3 EmissionSourceNumber
|___|copycorrespondingentryfromSectionK3forthestackIDlistedinL2.1
UnitofMeasurement
PreferredUnits
L2.4 TypeofFurnace N/A NameofType
L2.5 FurnaceProduction T/day
L2.6 AnnualProduction T/year
L2.7 FurnaceDiameter(D)/Dimensions mm
L2.8 CapacityofFurnace Tons/melt
L2.9 FurnaceCycleTime |____||____| hour/melt
L2.10 Nameallfuelsinuse
1. Electricity2. FuelOil3. LPG 4. Other(Specify) ________________
N/A
NameoftheFuel(Electricity/Oil/Coaletc)
L2.11 BurningLosses |____|____|% % %
L2.12 HoodDiameter mm
L2.13 HeightofHoodfromFurnace mm
L2.14 DiameterofPipeConnectedtoHood mm
L2.15
**CanYouseeSubstantiveFugitiveEmissionsfromthefurnace?Thisshouldbeobservedbythesurveyor
1. Yes 2. No
N/A N/A
L2.16
**Areanysharpbendsvisibleinthefurnaceducting?Thisshouldbeobservedbythesurveyor
1. Yes 2. No
N/A N/A
-
Emissions Trading Scheme Baseline Survey (Furnace Section)
Commentsp31:
IndustryID:StackID: Page31
L2.17
**Areanyofthehoodsconnectedtotheductingfromthesidesofthehoods?Thisshouldbeobservedbythesurveyor
1. Yes 2. No
N/A N/A
L2.18
**Canthehoodbeeasilyplacedandremovedfromthefurnaceduringoperation?Thisshouldbeobservedbythesurveyor
1. Yes 2. No
N/A N/A
L2.19 Numberofhoursadaythisfurnaceoperates |____||____| Hours/day Hours/day
L2.20 Numberofdaysperyearthisfurnaceoperates |____||____||____| Days/Year Days/Year
-
Emissions Trading Scheme Baseline Survey (Thermopack Section)
Commentsp32:
IndustryID:StackID: Page32
EmissionsTradingSchemeBaselineSurvey:L3ThermopackSection
Tobefilledbytheenvironmentallaboratory.
Section L3: Thermopacks/Thermic Fluid Heaters L3.1 StackID S|___||___|
L3.2 ParallelChainnumbertowhichThermopack/ThermicFluidHeaterattached
|___|copycorrespondingentryfromSectionK2forthestackIDlisteninL3.1
L3.3 EmissionSourceNumber |___|copycorrespondingentryfromSectionK3forthestackIDlisteninL3.1
Unit(Specify) PreferredUnitL3.4 ManualorAutomatic
control?1. Manual Control 2. Automatic Control
Manual/Automatic
Manual/Automatic
L3.5 Whatisthethermopackcapacity?
mKcal
L3.6 NameallFuelsinuse 1. Coal(Indian)2. Coal(imported)3. Lignite4. Other (Specify): _______________
N/A NameofFuel(Coal/Biomass/etc)
L3.7 Fuelfeedrate kg/hr
L3.8 Numberofhoursadaythisthermopackoperates
|____||____| Hours/day Hours/day
L3.9 Numberofdaysperyearthisthermopackoperates
|____||____||____| Days/year Days/year
L3.10 Isthereaneconomizerinstalled?
1. Yes 2. N0
N/A N/A
L3.11 Isthereanairpreheaterinstalled?
1. Yes 2. No
N/A N/A
L3.12 Yearthisthermopackwasinstalled
|____|____|____|____|
Year Year
-
Emissions Trading Scheme Baseline Survey (Gravity Settling Chamber Section)
Commentsp33:
IndustryID:StackID: Page33
EmissionsTradingSchemeBaselineSurvey:
M1GravitySettlingChamberSectionTobefilledbytheenvironmentallaboratory.
Section M1: Gravity Settling Chamber M1.1 StackID S|___||___|M1.2 ParallelChainNumbertowhich
GravitySettlingChamberattached
|___|copycorrespondingentryfromSectionK2forstackIDlistedinM1.1
M1.3 APCDIDnumber |____|copycorrespondingentryfromSectionK4forstackIDlistedinM1.1
M1.4 Whatistheannualoperatingandmaintenancecostofthisgravitysettlingchamber(s)?
1. Rupees 2. LakhsRupees3. CroresRupees
M1.5 Whichyearwasthisequipmentpurchased?
|____|____|____|____|
M1.6 WhatwasthecostofInstallationandCommissioning
1. Rupees 2. LakhsRupees3. CroresRupees
M1.7 Hasthisequipmenteverundergonemajormodifications?
1. Yes 2. No Skip to Question M1.10
M1.8 Ifyes,whichyeardidthemodificationstakeplace?
|____|____|____|____|
M1.9 Ifyes,howmuchdidthemodificationscost?
1. Rupees 2. LakhsRupees3. CroresRupees
M1.10 Manufacturer&ModelName M1.11 RatedEfficiencyoftheAPCD
accordingtomodel/manufacturer
|____|____|%
M1.12 SizeoftheGravitySettlingChamber
ParameterMeasurement
UnitofMeasurement
PreferredUnit
Length mmBreadth mmHeight mm
-
Emissions Trading Scheme Baseline Survey (Single Cyclone Section)
Commentsp34:
IndustryID:StackID: Page34
EmissionsTradingSchemeBaselineSurvey:
M2SingleCycloneSectionTobefilledbytheenvironmentallaboratory
Section M2: Single Cyclone M2.1 StackID S|___||___|
M2.2 Parallelchainnumbertowhichsinglecycloneisattached |___|copycorrespondingentryfromK2forstackIDlistedinM2.1
M2.3 APCDIDnumber |___|copycorrespondingentryfromK4forstackIDlistedinM2.1
M2.4Whatistheannualoperatingandmaintenancecostofthissinglecyclone(s)?
1. Rupees 2. LakhsRupees3. CroresRupees
M2.5 Whichyearwasthisequipmentpurchased? |____|____|____|____|
M2.6 WhatwasthecostofInstallationandCommissioning 1. Rupees 2. Lakhs Rupees 3. Crores Rupees
M2.7 Hasthisequipmenteverundergonemajormodifications?1. Yes 2. NoSkiptoQuestionM2.10.
M2.8 Ifyes,whichyeardidthemodificationstakeplace? |___|___|___|___|
M2.9 Ifyes,howmuchdidthemodificationscost? 1. Rupees 2. LakhsRupees 3. CroresRupees
M2.10 Manufacturer&ModelName
M2.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer |____|____|%
UnitofMeasurement PreferredUnit
M2.12 CylindricalBodyDimensions:(Height) mmM2.13 CylindricalBodyDimensions:(Diameter ) mm
M2.14 CycloneConeDimensions:(verticalheight) mm
M2.15 CycloneConeDimensions:(bottomopeningdiameter) mm
M2.16 GroundClearance(Cyclonebottomtogroundlevel) mm
M2.17 AverageQuantityofDustCollectedperday kg/day
M2.18 FrequencyofDustCollection Nooftimes/month
M2.19 Doesthiscyclonehaveavalveoraflangeatthebottom? 1. Valve 2. Flange
M2.20 Ifthereisavalve,whattypeisit?
1. RotaryAirlock2. Butterflydamper3. Slidingdamper 4. Other(specify)
________
N/A
Typeofvalve(rotaryairlock/butterflydamper/slidingdamper/etc)
-
Emissions Trading Scheme Baseline Survey (Multi Cyclone Section)
Commentsp35:
IndustryID:StackID: Page35
EmissionsTradingSchemeBaselineSurvey:M3MultiCycloneSection
Tobefilledbytheenvironmentallaboratory.
Section M3: Multi Cyclone M3.1 StackID S|___||___|M3.2 ParallelChainnumbertowhich
MultiCycloneisattached|___|copycorrespondingentryfromSectionK2forthestackIDlistedinM3.1
M3.3 APCDIDnumber |___|copycorrespondingentryfromSectionK4forthestackIDlistedinM3.1M3.4 Whatistheannualoperatingand
maintenancecostofthismulticyclone?1. Rupees2. LakhsRupees3. CroresRupees
M3.5 Whichyearwasthisequipmentpurchased?
|____|____|____|____|
M3.6 WhatwasthecostofInstallationandCommissioning
1. Rupees2. LakhsRupees3. CroresRupees
M3.7 Hasthisequipmenteverundergonemajormodifications?
1. Yes 2. No Skip to Question M3.10.
M3.8 Ifyes,whichyeardidthemodificationstakeplace?
|____|____|____|____|
M3.9 Ifyes,howmuchdidthemodificationscost?
4. Rupees5. LakhsRupees6. CroresRupees
M3.10 Manufacturer&ModelName
M3.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer
|____|____|%
MeasurementUnit PreferredUnitM3.12 OuterCasingDimension(Length) mmM3.13 OuterCasingDimension(Breadth) mmM3.14 CylindricalBodyDimension(Diameter)of
cells/cyclonesmm
M3.15 No.ofcells(cyclones) Nos. Nos.M3.16 GroundClearance(MultiCyclonebottomto
GroundLevel)mm
M3.17 AverageQuantityofDustCollectedperday kg/dayM3.18 FrequencyofDustCollection Noof
times/monthM3.19 Doesthiscyclonehaveavalveoraflangeat
thebottom?1. Valve 2. Flange
M3.20 Ifthereisavalve,whattypeisit? 1. RotaryAirlock 2. Butterflydamper 3. Slidingdamper 4. Other(specify) _________
N/A
-
Emissions Trading Scheme Baseline Survey (Bag Filter Section)
Commentsp36:
IndustryID:StackID: Page36
EmissionsTradingSchemeBaselineSurvey:M4BagFilterSection
Tobefilledbytheenvironmentallaboratory.
Section M4: Bag filter M4.1 StackID S|___||___|
M4.2 ParallelChainnumbertowhichBagFilterisattached |___|copycorrespondingentryfromSectionK2forthestackIDlistedinM4.1
M4.3 APCDIDnumber |___|copycorrespondingentryfromSectionK4forthestackIDlistedinM4.1
M4.4Whatistheannualoperatingandmaintenancecostofthisbagfilter?
1. Rupees2. LakhsRupees3. CroresRupees
M4.5 Whichyearwasthisequipmentpurchased? |____|____|____|____|
M4.6 WhatwasthecostofInstallationandCommissioning 1. Rupees2. LakhsRupees3. CroresRupees
M4.7 Hasthisequipmenteverundergonemajormodifications?1. Yes2. NoSkiptoQuestionM4.10.
M4.8 Ifyes,whichyeardidthemodificationstakeplace? |____|____|____|____|
M4.9 Ifyes,howmuchdidthemodificationscost? 1. Rupees2. LakhsRupees3. CroresRupees
M4.10 Manufacturer&ModelName
M4.11Inspection/MaintenanceSchedule:Refertothemaintenanceregisterifavailable
|____|____|____|timesperyear
M4.12 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer |____|____|%
M4.13LastInspection/MaintenanceDate:Refertothemaintenanceregisterifavailable
1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month : |__|__| Year : |__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember
M4.27. OperationofValve
1. Motorized2. Manual3. Other(Specify)
__________
Type(Motorized/Manual/Others)
M4.28. MethodofDustRemovalfromHopper
1. Manual2. Connuous3. Other(Specify)
__________
Type(Manual/Continuous/Other)
M4.29. ModeofDustCollection1. EmptyCementBags2. Trolley
Type(InEmptyCementBags/Trolley/
-
Emissions Trading Scheme Baseline Survey (Bag Filter Section)
Commentsp37:
IndustryID:StackID: Page37
3. ScrewConveyor4. OnGround5. Other(Specify)
__________
ScrewConveyer/OnGround/Others)
M4.30.Ifdustisremovedmanually,whatisthefrequencyofdustremoval? Nosoftimes/day
M4.31.Ifdustisremovedmanually,quantity/removal
kg/removal
M4.32.Ifdustisremovedmanually,quantity/day
kg/day
M4.33. No,ofbagsofdustcollected/day Noofbags/day Noofbags/day
M4.34.No.oftrolleysofdustcollected/day Nooftrolleys/day Nooftrolleys/day
M4.35. QuantityofDustCollection kg/hour
M4.36.Totalno.ofFilterBagsfittedinsidebaghouse Nos. Nos.
M4.37. DiameteroffilterBag mmM4.38. Lengthoffilterbag mm
M4.39.No.ofRowsinBagFixingArrangement Nos. Nos.
M4.40.No.ofColumnsinBagFixingArrangement Nos. Nos.
M4.41. No.ofCells Nos. Nos.M4.42. No.ofRows/Cell Nos. Nos.M4.43. No.ofColumns/Cell Nos. Nos.M4.44. DesignedTotalFiltrationArea m2
M4.45.DesignedInletGasFlowQuantity? m3/hr
M4.46. DesignedInletDustLoading kg/hr
M4.47.DesignedInsideAngle/SlopeofHopper degree
M4.48. DesignedaircompressorHP? HP
M4.49.Istheaircompressordedicatedtothebagfilter?
1. Yes2. No
N/A N/A
M4.50.Designedaircompressorflowrate?
CubicFeetperMinute(cfm)
M4.51.Designedaircompressorpressure? kg/cm2
M4.52.Ifthisisapulsejetfilter,howmanypulsesperminute?
1. ________pulses/min2. N/A(notpulsejet) No.pulses/min Noofpulses/minute
M4.53.Howmanyreplacementbagsdidyoupurchaselastyear? Nos. Noofbags
-
Emissions Trading Scheme Baseline Survey (Bag Filter Section)
Commentsp38:
IndustryID:StackID: Page38
SURVEYOROBSERVATIONOFBAGFILTERM4.54.
**Arethereairleakagesatthebottomofthehopper?Pleasefeelforairleakageswithyourhand
1. Yes 2. No
N/A N/A
M4.55.
**Ifthedustisremovedmanually,isdustpuffing(dustleakage)seen?
1. Yes 2. No
N/A N/A
M4.56.
**Foramotorizedvalve,isdustfallingcontinuously?
1. Yes 2. No
N/A N/A
M4.57.
**Whatisthepowerconsumptionofthecompressorofthebagfilter?Thisshouldbemeasuredwithaportablepoweranalyser.
KW
-
Emissions Trading Scheme Baseline Survey (ESP Section)
Commentsp39:
IndustryID:StackID: Page39
EmissionsTradingSchemeBaselineSurvey:M5ESPSection
Tobefilledbytheenvironmentallaboratory.
Section M5: ESP M5.1 StackID S|___||___|M5.2 Parallelchainnumberto
whichESPisattached|___|copycorrespondingentryfromsectionK2forthestackIDlistedinM5.1
M5.3. APCDIDnumber |___|copycorrespondingentryfromsectionK2forthestackIDlistedinM5.1M5.4. Whatistheoperating
andmaintenancecostperannumofthisequipment,notincludingIDfancosts?Includethepowerconsumptioncosts.
1. Rupees 2. LakhsRupees3. Crores Rupees
M5.5. Whichyearwasthisequipmentpurchased?
|____|____|____|____|
M5.6. WhatwasthecostofInstallationandCommissioning
1. Rupees 2. LakhsRupees3. CroresRupees
M5.7. Hasthisequipmenteverundergonemajormodifications?
1. Yes 2. No Skip to Question M5.10.
M5.8. Ifyes,whichyeardidthemodificationstakeplace?
|____|____|____|____|
M5.9. Ifyes,howmuchdidthemodificationscost?
1. Rupees 2. LakhsRupees3. CroresRupees
M5.10. Manufacturer&ModelName
M5.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer
|____|____|%
M5.12. Inspection/MaintenanceScheduleRefertothemaintenanceregisterifitisavailable
|____|____|____|timesinayear
M5.13. LastInspection/MaintenanceDateRefertothemaintenanceregisterifitisavailable
1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month : |__|__| Year : |__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember
UnitofMeasurement PreferredUnitM5.14. TypeofESP Type(Parallelplate/Wire
-
Emissions Trading Scheme Baseline Survey (ESP Section)
Commentsp40:
IndustryID:StackID: Page40
1. Plate & Wire Type 2. Tabular ESP 3. WetESP4. TwoStagePrecipitator5. HotStagePrecipitator6. ColdStagePrecipitator
andplate/others)
M5.15. OverallESPDimensions:Width
mm
M5.16. OverallESPDimensions:Breadth
mm
M5.17. OverallESPDimensions:Height(AboveHopper)
mm
M5.18. No.offields Nos. Nos.M5.19. Nooffieldsinoperation Nos. Nos.M5.20. PlateCollectionArea m2M5.21. QuantityofDust
Collected/day kg/day
M5.22. Hours/dayESPisinoperation hrs/day hrs/dayM5.23. Days/yearESPisinoperation days/year days/yearM5.24. **Whatisthepower
consumptionoftheESP?Thisshouldbemeasuredwithaportablepoweranalyser.
KW
-
Emissions Trading Scheme Baseline Survey (Scrubber Section)
Commentsp41:
IndustryID:StackID: Page41
EmissionsTradingSchemeBaselineSurvey:M6ScrubberSection
Tobefilledbytheenvironmentallaboratory.
Section M6: Scrubber M6.1 StackID S|___||___|M6.2 Parallelchainnumberto
whichScrubberisattached
|___|copycorrespondingentryfromsectionK2forthestackIDlistedinM6.1
M6.3. APCDIDnumber |___|copycorrespondingentryfromsectionK4forthestackIDlistedinM6.1M6.4. Whatistheoperatingand
maintenancecostperannumofthisequipment,excludingIDfancosts?Includetheoperatingcostsofthepump
1. Rupees 2. LakhsRupees3. CroresRupees
M6.5. Whichyearwasthisscrubberpurchased?
|____|____|____|____|
M6.6. WhatwasthecostofInstallationandCommissioning
1. Rupees 2. LakhsRupees3. CroresRupees
M6.7. Hasthisscrubbereverundergonemajormodifications?
1. Yes 2. NoSkip to Question M6.10.
M6.8. Ifyes,whichyeardidthemodificationstakeplace?
|____|____|____|____|
M6.9. Ifyes,howmuchdidthemodificationscost?
1. Rupees 2. LakhsRupees3. CroresRupees
M6.10. Manufacturer&ModelName
M6.11 RatedEfficiencyoftheAPCDaccordingtomodel/manufacturer
|____|____|%
M6.12. Inspection/MaintenanceScheduleRefertothemaintenanceregisterifitisavailable
|____|____|timesinayear
M6.13. LastInspection/MaintenanceDateRefertothemaintenanceregisterifitisavailable
1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month:|__|__|Year:|__|__|__|__| 3. Year|__|__|__|__| 4. DoesntNeedMaintenance 5. Donotremember
UnitofMeasurement
PreferredUnit
-
Emissions Trading Scheme Baseline Survey (Scrubber Section)
Commentsp42:
IndustryID:StackID: Page42
M6.14. TypeofScrubber 1. Simple
2. Spray3. PackedBed4. Impingement5. Venturi6. Dry7. Other(Specify):_________
Type(Simple/Spray/PackedBed/Impingement/Venturi/Dry/Other)
M6.15. Isthescrubberroundorrectangular? 1. Round2.Rectangular
M6.16. Ifthescrubberisround,whatisthediameter?
1. ________mm2.NA(rectangular)
M6.17. Ifthescrubberisrectangular,whatisthelength?
1. _________mm2.NA(round)
M6.18. Ifthescrubberisrectangular,whatisthebreadth?
1. _________mm2.NA(round)
M6.19. ScrubberTotalHeight MM6.20. Waterrequirement(Freshwateror
causticsolution) m3/hr
M6.21. PumpSize HPM6.22. PumpPressure kg/cm2M6.23. QuantityofWastewaterdischarged
fromScrubberm3/day
M6.24. QuantityofDustCollectedperday(intheformofcake)
kg/day
M6.25. Sludgesettlingarrangementprovided(ifany)
M6.26. Typeoftreatmentgiventoslurry/wastewater(ifany)
M6.27. Hours/daythescrubberisinoperation
Hrs/day Hrs/day
M6.27a. Days/yearthescrubberisinoperation
Days/year Days/year
M6.28. **Whatisthepowerconsumptionofthescrubberpump?Thisshouldbemeasuredwithaportablepoweranalyser.
Kw
M6.29. DesignedDeltapressureforthisscrubber?
Changeinmmwc
M6.30. DesignedPumpFlow
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Emissions Trading Scheme Baseline Survey (Scrubber Section)
Commentsp43:
IndustryID:StackID: Page43
EmissionsTradingSchemeBaselineSurvey:NIDFanSection
Tobefilledbytheenvironmentallaboratory.
SectionN:IDFans(FillthissectionforeachIDFan)N1 StackID S|___||___|N2. ParallelchainnumbertowhichIDFanis
attached |____|
N3.
WhereistheIDfanlocated? 1. BeforethefirstAPCD
2. BetweenfirstandsecondAPCDs
3. BetweensecondandthirdAPCDs
4. BetweenthirdandfourthAPCDs
5. AfterallAPCDs
6. Other(specify)_________________
UnitofMeasurement PreferredUnitN4. WhatistheratedHPoftheIDfan?
HP
N5. **WhatisthestaticpressureattheINLEToftheIDfan?Measurethestaticpressureattheinlet.Thisquestioncanbefilledinafterthesamplingiscomplete.
mmwc
N6. **WhatisthestaticpressureattheOUTLEToftheIDfan?Measurethestaticpressureattheoutlet.Thisquestioncanbefilledinafterthesamplingiscomplete.
mmwc
N7. WhataretheannualoperatingcostsoftheIDfan?
Rs.
N8. **WhatisthepowerconsumptionofthisIDfan?Useaportablepoweranalysertomeasurethepowerconsumption.
KW
N9. DesignedRPM(rotationsperminute)oftheIDfan?(UsuallytheRPMatmaxpoweroutput)
RPM
N10.
IsthereaVariableFrequencyDriveinstalledforthisIDfan?
1. Yesthecurrentfrequencyis|____|____|%ofthedesignedRPMinquestionN8.
2. No
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Emissions Trading Scheme Baseline Survey (Scrubber Section)
Commentsp44:
IndustryID:StackID: Page44
EmissionsTradingSchemeBaselineSurvey:SectionO1InletSampling
Tobefilledbytheenvironmentallaboratory.
**Section O1: Monitoring Data from sampling at Inlet StacksamplingwilloccuratonlyONEstack.Foreachparallelchainatthatstack,fillTableO1,basedonthecompletestackmonitoringatinletsampling
location.Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionS:P1BeforeAllAPCDsandIDFan.
O1.1 StackIDwherestacksamplingtakingplace
S|___||___|
O1.2. Parallelchainnumberonwhichinletsamplingportislocated
|____|
O1.3. Isthereasamplingportatthislocation?(circleone)
1. Yes complete Section O1 2. Noskip to Section O2
O1.4. Isthecompletesamplingreportattached?
1. Yes 2. No (Specify Why) ______________________________
O1.5. DateofSampling |__|__|/|__|__|/2013
O1.6. TimeofSampling(24hour) |__|__|hrs|__|__|mins
UnitofMeasurement PreferredUnitO1.7. Istheductcrosssectionroundor
rectangular?1. Round 2. Rectangular
O1.8. Iftheductcrosssectionisround,whatistheinternaldiameter?
1. ________ 2. NA (rectangular)
mm
O1.9. Iftheductcrosssectionisrectangular,whatisthelength(internal)?
1. _________ 2. NA (round)
mm
O1.10. Iftheductcrosssectionisrectangular,whatisthebreadth(internal)?
1. _________ 2. NA (round)
mm
O1.11. Distanceofsamplingportfromthenearestbendinupstream
mm
O1.12. Distanceofsamplingportfromthenearestbendindownstream
mm
O1.13. Diameteroftheport mm
O1.14. Collarlengthattheport mmO1.15. AverageCO2% %O1.16. AverageO2% %O1.17. AverageCO% PPMO1.18. AverageMoisture% %O1.19. AverageFlueGasTemperature DegCelsiusO1.20. GasMolecularWeight MgO1.21. StaticPressure mmwcO1.22. AverageVelocityMeasurement m/secO1.23. AveragePMConcentration mg/Nm3O1.24. AverageGasFlow Nm3/hrO1.25 DustLoading kg/hr
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Emissions Trading Scheme Baseline Survey (Intermediate Sampling Port Section)
Commentsp45:
IndustryID:StackID: Page45
EmissionsTradingSchemeBaselineSurvey:SectionO2IntermediateSamplingPort
Tobefilledbytheenvironmentallaboratory.
**Section O2: Monitoring Data from sampling at intermediate sampling port
StacksamplingwilltakeplaceononlyONEstack.Foreachsamplingportoneachparallelchainonthatstack,fillTableO2withgasflowandstaticpressurereadingsfromsamplinglocation(Refertothesurveyormanualforlocationofsamplingpoints,oriftherearemore
than4intermediatepoints.)Alsoattachthecompletegasflowandstaticpressuremonitoringreport
O2.1. StackIDwherestacksamplingtakingplace
|___|
O2.2 ParallelChainnumber |___|
O2.3 SamplingportSequencenumber(e.g.1forfirstportfrominlet,2forsecondport,etc.)
|___|
O2.4. Isthereasamplingpinholeatthislocation?
1. Yes complete Section O2 2. No, there are less than two APCDs & ID fans skip to Section O3
3. No, there are two or more APCDs & ID fans but no port hereskip to Section O3
UnitofMeasurement
PreferredUnit
O2.5. Istheductcrosssectionroundorrectangular?
1. Round 2. Rectangular
O2.6. Iftheductcrosssectionisround,whatisthediameter?
1. ________ 2. NA (rectangular)
mm
O2.7. Iftheductcrosssectionisrectangular,whatisthelength?
1. _________ 2. NA (round)
mm
O2.8. Iftheductcrosssectionisrectangular,whatisthebreadth?
1. _________ 2. NA (round)
mm
O2.9. AverageFlueGasTemperature
DegCelsius
O2.10. StaticPressure Mmwc
O2.11 AverageVelocityMeasurement
m/sec
O2.12. AverageGasFlow Nm3/hr
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Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp46:IndustryID:StackID: Page46
EmissionsTradingSchemeBaselineSurvey:SectionO3OutletSamplingPort
Tobefilledbytheenvironmentallaboratory.
**Section O3: Monitoring Data from sampling at Outlet StacksamplingwilltakeplaceatonlyONEstack.FillTableO3forthatstack,basedonthecompletestackmonitoringatoutletsampling
location,afterallAPCDsandaftertheIDfan.Alsoattachthecompletesamplingreport,whichshouldbeclearlylabeledSectionT:P2AfterAllAPCDs.
O3.1 StackIDwherestacksamplingtakingplace
S|___||___|
O3.2. Isthereasamplingportatthislocation?(circleone)
1. Yes complete Section O3 2. Noskip to Section P
O3.3. Isthecompletesamplingreportattached?
1. Yes 2. No (Specify Why) ______________________________
O3.4. DateofSampling |__|__|/|__|__|/2013
O3.5. TimeofSampling(24hour) |__|__|hrs|__|__|mins
UnitofMeasurement PreferredUnitO3.6. Isthestackcrosssectionround
orrectangular?1. Round 2. Rectangular
O3.7. Ifthestackcrosssectionisround,whatisthediameter?
1. ________ 2. NA (rectangular)
mm
O3.8. Ifthestackcrosssectionisrectangular,whatisthelength?
1. _________ 2. NA (round)
mm
O3.9. Ifthestackcrosssectionisrectangular,whatisthebreadth?
1. _________ 2. NA (round)
mm
O3.10. Distanceofsamplingportfromthenearestbendinupstream
mm
O3.11. Distanceofsamplingportfromthenearestbendindownstream
mm
O3.12. Diameteroftheport mmO3.13. Collarlengthattheport mmO3.14. AverageCO2% %O3.15. AverageO2% %O3.16. AverageCO% PPMO3.17. AverageMoisture% %O3.18. AverageFlueGasTemperature DegCelsiusO3.19. GasMolecularWeight mgO3.20. StaticPressure mmwcO3.21. Avg.VelocityMeasurement m/secO3.22. Avg.PMConcentration mg/Nm3O3.23. AverageGasFlow Nm3/hrO3.24. DustLoading kg/hr
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Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp47:IndustryID:StackID: Page47
Section P: Stack Continuous Emissions Monitoring System P.1 StackID: S|____||____|
P.2Whatexistingcontinuousemissionsmonitoringsystemisinplace?(CheckAllthatApplies)
1. NoneskiptoSectionU2. CEMSforPM3. CEMSforNOX4. CEMSforNo25. CEMSforSox6. CEMSforSO27. CEMSforCO8. CEMSforCO29. CEMSforVOC10. CEMSforOtherGases
(Specifypollutantsmonitored___________________
P.3 IsthereaCEMSforPM?1. YesGoto P.2 2. NoGoto Part III, Ringlemann Section
P.4 WhatwastheinstallationcostforthisSPMCEMS? 1. Rupees 2. Lakhs3. Crores
P.5 WhichyearwasthisSPMCEMSinstalled? |____|____|____|____|
P.6 Whatistheoperatingcostperannum? 1. Rupees 2. Lakhs3. Crores
P.7 ManufacturerNameoftheSPMCEMS P.8 ModelNumber/NamefortheSPMCEMS P.9 AnnualMaintenanceContractSigned 1. Yes / 2. No P.10 MaintenanceSchedule |____|____|____|peryear
P.11 Whenwastheinstrumentcalibratedlast?
1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month:|__|__|Year:|__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedCalibration5. Donotremember
P.12 Whenwastheinstrumentinspectedlast?Refertothemaintenanceregisterifitisavailable
1. [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 2. Month: |__|__|Year:|__|__|__|__| 3. Year|__|__|__|__|4. DoesntNeedMaintenance5. Donotremember
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Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp48:IndustryID:StackID: Page48
EmissionsTradingSchemeBaselineSurvey:III.RingelmannsSection
TobefilledbytheFieldMonitor.
ONECOPYOFSECTIONIIIMUSTBEFILLEDINFOREACHSTACK
ForOfficeUSEONLY
SurveyID|______|____|______|____|______|
Reviewer'sname
IndustryID Dateofquestionnairereviewing(DD/MM)
|______|____|/|______|____|/2013
Numberofmistakesfound |______|____|
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Emissions Trading Scheme Baseline Survey (Stack Attachment Section)
Commentsp49:IndustryID:StackID: Page49
**Section Q: RingelmannsMeasurement ThepurposeoftheRingelmannsProcedureistocomparethecolourofsmokefromastacktoanestablishedscaleofgreyness.Steps:
1) Stand in the line between the stack and the sun. The sun should be behind you and the stack directly ahead.
2) Hold the Ringelmann Chart on a level with your eye, and in line with the top of the chimney. Get assistance if needed.
3) Look at the smoke and identify which slice of the chart is the closest shade of grey. 4) Each slice has a number from 0-6, note the number of the matching slice down in Table G 5) Take TEN observations every THREE minutes over a period of 30 minutes. 6) Complete Table G
Q1. StackID S|___||___|Q2. Date |______|____|/|______|____|/2013
Q3.Isthesunbehindyouandthestackinfrontofyou?
1.Yes2.NoIndicatewherethesunisrelativetoyouandstack,ifyouareatthecenterofaclockdialandthestackisatpositionofhour12.Positionofthesunisat:|______|____|
Q4.MeasurementNumber:
Time(24hr): ObservedRingelmannNumber:
1 |____|____|hrs|____|____|mins 2 |____|____|hrs|____|____|mins 3 |____|____|hrs|____|____|mins 4 |____|____|hrs|____|____|mins 5 |____|____|hrs|____|____|mins 6 |____|____|hrs|____|____|mins 7 |____|____|hrs|____|____|mins 8 |____|____|hrs|____|____|mins 9 |____|____|hrs|____|____|mins 10 |____|____|hrs|____|____|mins
Q5.SumofObservedRingelmannNumbers:
|____|____|____|
Q6. AverageNumber(Sum/10) |____|____|
Q7.AverageSmokeDensity(%)(AverageNumber*20)
|____|____|%
Q8.Whatistheweatherliketoday
1. Sunny 2. Cloudy 3. Raining
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Emissions Trading Scheme Baseline Survey (Backcheck Sheet)
Commentsp50:IndustryID:StackID: Page50
EmissionsTradingSchemeBaselineSurveyBackcheckSheet:Tobefilledbytheenvironmentallaboratory
StackID S|___||___|ParallelChain1 Parallelchain2 Parallelchain3
Equipment Count Attachmentsection
Equipment Count Attachmentsection
Equipment Count AttachmentsectionStackAttachmentSheet 1 K StackAttachmentSheet 1 K StackAttachmentSheet 1 KEmissionSource EmissionSource EmissionSourceBoiler L1 Boiler L1 Boiler L1ThermicFluidHeater/Thermopack
L2 ThermicFluidHeater/Thermopack
L2 ThermicFluidHeater/Thermopack
L2
Furnace/Bhatti L3 Furnace/Bhatti L3 Furnace/Bhatti L3TotalESattachmentsheets TotalESattachmentsheets Total ESattachmentsheets APCD/IDfan APCD/IDfan APCD/IDfanGravitySettlingChamber M1 GravitySettlingChamber M1 GravitySettlingChamber M1SingleCyclone M2 SingleCyclone M2 SingleCyclone M2Multicyclone M3 Multicyclone M3 Multicyclone M3BagFilter M4 BagFilter M4 BagFilter M4ESP M5 ESP M5 ESP M5Scrubber M6 Scrubber M6 Scrubber M6IDfan N IDfan N IDfan NTotalAPCD/IDfanattachmentsheets
TotalAPCD/IDfanattachmentsheets
TotalAPCD/IDfanattachmentsheets
SamplingPorts SamplingPorts SamplingPortsInlet 1 O1 Inlet 1 O1 Inlet 1 O1Intermediate O2 Intermediate O2 Intermediate O2Totalsamplingattachmentsheets
Totalsamplingattachmentsheets
Totalsamplingattachmentsheets
TotalAttachmentSheetsforParallelChain1
TotalAttachmentSheetsforParallelChain2
TotalAttachmentSheetsforParallelChain3
Section C: Industry DescriptionSection D: Industry Fuel ConsumptionSection E: Product OutputsSection F: Ambient Air MonitoringSection G: DG Sets or Gas Based Alternate Energy SourcesSection I :Technical DetailsSection J: Stack DetailsSection L1: BoilersSection L2: FurnacesSection L3: Thermopacks/Thermic Fluid HeatersSection M1: Gravity Settling ChamberSection M2: Single CycloneSection M3: Multi CycloneSection M4: Bag filterSection M5: ESPSection M6: Scrubber**Section O1: Monitoring Data from sampling at Inlet**Section O2: Monitoring Data from sampling at intermediate sampling port**Section O3: Monitoring Data from sampling at Outlet
Section P: Stack Continuous Emissions Monitoring System**Section Q: RingelmannsMeasurement