cp 040brochure web
TRANSCRIPT
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Power Transmission Products& Industry Solutions
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Gear Drives.............................................................4-12
Falk V-Class.............................................................4-5
Parallel & Right Angle Solutions ......................... ...6-7
Concentric Solutions...............................................8
Shaft-Mounted and Mixer Solutions.......................9
Worm Gears............................................................9Falk UltramiteGearmotors...................................10
AirMax Filters........................................................11
Falk GMax Lubricants............................................11
Mill & Custom Products...........................................12
Repair Services & Solutions..................................13
Bearings..................................................................14-17
Roller Bearings.........................................................14-15
Ball Bearings............................................................16-17
Sleeve Bearings.......................................................17
Customer-focused Solutions.Reliable Performance.Trusted Brands. Rex
Link-Belt
MCC
RTS
TableTop
MatTop
Berg
Falk
Marbett
Thomas
Couplings..............................................................18-21
Non-Lubricated Couplings......................................18-19
Composite Couplings.............................................19
Lubricated Couplings..............................................20
Accessories.............................................................21
Autogard Torque Management Products............21
Industrial Chain & Conveying Equipment ..........22-23
Chain Solutions........................................................22-23
Conveying Equipment......................... ...................23
FlatTop Chain & Components...............................24-25
Specialty Offerings..................................................26
Berg..........................................................................26
Stearns....................................................................26
Highfield..................................................................26
Rexnord Value in Action.........................................27
Highfield
Stearns
Autogard
Table of Contents
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Keeping the Industry MovingWhen it comes to providing highly engineered products that improve
productivity and efficiency for industrial applications worldwide, Rexnordis the most reliable in the industry. Our commitment to customer
satisfaction and superior value extends to every area of our business.
Delivering Lowest Total Cost of OwnershipThe highest quality products
are designed to help prevent equipment downtime, increase productivity
and deliver dependable operation.
Valuable ExpertiseAn extensive product offering is accompanied by
global sales specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing BusinessOur commitment tooperational excellence means you benefit from our focus on getting the
right products to the right place at the right time.
Delivering on Schedule WorldwideWith dedicated production facilities around the world, Rexnord provides
you with global availability of quality products and services to meet your
schedule. Our distributor locations and Rexnord account executives
provide local availability, and offers cost-effective solutions and reduced
lead times.
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Rexnord. Consistently creating superior value for customers, shareholders and associates.
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Rexnords high-quality, reliable and rugged gear designs are installed in the worlds most challenging applications.
More than 100 years of experience, a full product line, technical support and local service allow for maximum
performance and the lowest total cost of ownership. To prove our reliability, we offer a heavy-duty, three-year
warranty on the majority of our gear drives.
Falk V-Class
Falk V-ClassRatios: 1.25 to 160:1Power: 15 to 10,000 hp (11 to 7,500 kW)Torque: Up to 3,020,000 in-lbs (up to 240 kNm)
27 sizes
Right angle or parallel shafts
Solid or hollow output shafts
Heavy duty ductile iron housing withstands shock loads
Horizontally split housing allows easy disassembly/assembly for maintenance
Superior thermal performance
Exclusive Magnum no-leak seal design
Extreme industrial applications demand gear drives that perform every day, no exception. That means a long seal life, solid thermalperformance and increased operating life. It means shorter lead times, convenient serviceability and faster, easy access support. Itmeans the Falk V-Class, the Rexnord gear drive engineered to deliver power, durability and reliability under the toughest conditions.
The Falk V-Class gear drive is the new standard in gear drivesfrom Rexnord a drive thats born to lead and built to last.When asked for the gear drive that delivers reliability, keepsmaintenance costs down, maximizes uptime and utilizes thelatest technology, the answer is the Falk V-Class. With itscooler operating temperature, optimal power and advancedtechnology, the Falk V-Class gear drive outperforms and outlaststhe competition. Trust V-Class, the gear drive offering thequalities you need:
Tough. More torque capacity to handle the heaviest loads.Reliable.Steadfast dependability in demanding conditions.Quiet.Quiet drive train for noise-sensitive areas.Cool.Runs cooler for a longer operating life.Easy to Service.Designed to maximize uptime and profitability.Proven.More than 100,000 engineering hours in design makeFalk V-Class the most dependable gear drive ever built.
Gear Drives Critical Components That Keep You In Motion
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Mining
Forest Products
Aggregate
Food
Grain
Cement
Primary Metals
Power Generation
Industriesserved
Inching Drive OptionThis optional package enables the V-Class gear drive to offerreliable, full-load inching operation. This allows slow-speedoperation of equipment for inspection and maintenance. Itcan run continuously to prevent freeze-up of components in
harsh and cold weather environments when facilities may betemporarily not in production.
DuraPlateCooling SystemOptional DuraPlate patent-pending cooling system controlsoil tempratures in the most extreme conditions. The self-contained system requires no water or electricity to circulatecooled oil throughout the unit.
Falk AirMax Plus
AirMaxPlus breathers help keep Falk V-Classgear drives clean and free of harmful materials,prolonging the life of the drive.
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Parallel & Right Angle Solutions
Falk A-PlusParallel & Right Angle DrivesRatios: 1.80:1 to 437:1Power: Up to 19,000 hp (14,168 kW)Torque: 26,000 to 5,500,000 in-lbs (2.9 to 621 kNm)
17 sizes
Horizontal shaft
Solid or hollw output shafts
Heavy-duty fabricated steel housing
Optional flange mount available
Exclusive Magnum no-leak seal
Custom solution for your toughest applications
Falk A-Plus Parallel & Right Angle Vertical DrivesRatios: 5.60:1 to 437:1Power: Up to 9,000 hp (6,711 kW)Torque: 185,000 to 3,400,000 in-lbs (21 to 384 kNm)
Eight sizes
Solid or hollow output shafts
Heavy-duty fabricated steel housing
Available with low-speed shaft up or down
Optional drywell available
Custom solution for your toughest vertical applications
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Falk Drive One High Torque DrivesRatios: 160:1 to 700:1 (higher ratios available)Power: Up to 1,000 hp (746 kW)Torque: 910,000 to 4,050,000 in-lbs (103 to 458 kNm)
Six sizes
Horizontal output
Solid or hollow output shafts
High torque from a compact package
Cost-effective alternative to hydraulic andconventional drives
Falk True HoldLow-Speed BackstopBores: 1.5 to 20.0 in (38 to 510 mm)Torque: 3,000 to 747,000 ft-lbs (4,068 to 1,013,000 Nm)Overrunning Speeds from 1 to 2,800 rpm
16 Sizes
Suitable for single, tandem or multiple backstop
configurations Stock bore sizes available in less than one week
Instant response, provides more system holdingpower than any other backstop
NRTH for low-speed and semi-high-speedapplications
NRT for heavy-duty high torque applications
Falk Drive OneUniversal DrivesRatios: 1.25:1 to 140:1Power: 25 to 2,500 hp (20 to 1,900 kW)Torque: 58,000 to 840,000 in-lbs (5 to 94 kNm)
Nine sizes
Right angle or parallel shaft
Horizontal or vertical output shafts
Solid or hollow output shafts
Exclusive six-sided mounting
Pre-engineered accessories provide completeapplication solutions
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Concentric Solutions
Rexnord Planetgear7000 Speed ReducerRatios: 9.3:1 to 7052:1Power: Up to 1,000 hp (750 kW)Torque: Up to 905,000 in-lbs (102 kNm)
14 sizes
Handles high shock loads, 250% overload capacity
Taconite duty seals provide optimal performance andlong seal life
Modular design leads to ease of assembly and availabilityInternal backstop is easily field-installed
Compact, power dense packages is smaller thantraditional reducers
Rexnord Shaft Mounted Planetgear (SMP)Ratios: 11:1 to 1785:1Power: Up to 1,000 hp (375 kW)Torque: 140,000 to 3,000,000 in-lbs (15 to 339 kNm)
Five sizes
Solid or hollow output shaft
Taconite duty seals provide optimal performance andlong seal life
Custom solutions available, right angle input, C-faceinput, and hollow output shaft sizes to meet exactapplication requirements
Hydro Advantage, an innovative hydraulic removalsystem, assures shaft removal
Falk UltraMaxConcentric DrivesRatios: 1.5:1 to 195:1Power: Up to 500 hp (375 kW)Torque: Up to 530,000 in-lbs (60,000 Nm)
12 sizes
Concentric configurations
Optional scoop, flange, or baseplate mounted motors
Helical gearing minimizes noise and vibration
Available in low ratio for high-speed applications
Heavy-duty bearing and seal protection
Optional reliability packages includes Protech seals,AirMax breather, oil sight glass, anti-foam block, oilsampling port and quick oil filtration disconnects
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Shaft-Mounted & Mixer Solutions
Falk RAMMixer DrivesRatios: 5.06:1 to 1,207:1Power: Up to 4,100 kW (5,500 hp)Torque: Up to 3,800,000 in-lbs (429,000 Nm)
18 sizes in parallel shaft or right angle shaftconfigurations
Solid and hollow shafts
Top, bottom or side entry mixer mountings Rugged, rigid housing that includes:
No leak drywells
Extended bearing life
Large diameter shafting
Falk QuadriveShaft-Mounted DrivesRatios: 5, 9, 14, 25:1Power: Up to 224 kW (300 hp)Torque: Up to 360,000 in-lbs (40,675 Nm)
11 sizes for flange or shaft mounting
Horizontal or vertical mounting
Bushing bores from 1 to 6-1/2 in (25 to 160 mm)
5 to 350 rpm output speeds
Torque Assist (TA) taper bushingguarantees lifetime removal
High performance seal design handlessevere duty applications with Vitongreasepurgeable seals
Falk OmniboxWorm Gear DrivesRatios: 5:1 to 3,600:1Power: Up to 100 hp (81 kW)Torque: Up to 90,000 in-lbs (10,168 Nm)
14 sizes for foot, flange or shaft mounting
1.33 to 10 in (34 to 254 mm) centers
Vertical or horizontal inputs and outputs
Compact design with versatile mount options leak testedand shipped with oil to eliminate setup time and start upfailures
Available in stainless steel, BISSC-certified or sealedreducers, which are lubricated for life
Worm Gears
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Falk Ultramite Gearmotors
UC Helical ConcentricRatios: 1.4:1 up to 16,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 40,000 in-lbs (5 kNm)
10 sizes
Base and option flange mounted designs
UJ Shaft-Mounted Offset HelicalRatios: 5:1 to 20,000:1Power: 1/4 to 50 hp (19 to 30 kW) capacityTorque: Up to 48,000 in-lbs (5 kNm)
Six sizes
Shaft-mounted designs utilize TA taper bushing
CEMA screw conveyor design available
UB Right Angle Helical BevelRatios: 8:1 to 10,000:1Power: 1/4 to 100 hp (19 to 74 kW) capacityTorque: Up to 120,000 in-lbs (13 kNm)
Nine sizes
Straight bored hollow, tapered hollow shaft with TAbushing or solid output shafts
UW Right Angle Helical WormRatios: 8:1 to 60,000:1Power: 1/4 to 50 hp (19 to 37 kW) capacityTorque: Up to 46,000 in-lbs (5 kNm)
Eight sizes
Straight bored hollow, tapered hollow shaft with TAbushing or solid output shafts
Falk Ultramite Gearmotors
Accept standard NEMA/IEC C-Face and flange-mounted motors, permitting choice of customer preferred motor
Innovative motor bushing eliminates fretting between motor and gear drive. This patented design offers easy installation andallows quick trouble-free change-out even after years of hard, continuous use
Multiple mounting positions: base, wall, top, vertical, shaft and flange
Continuous-duty ratings from the American Gear Manufacturers Association (AGMA)
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Falk GMax 6000 Gear Drive LubricantsHorsepower, heat, moisture and abrasive contamination areconstantly working to break down your gear drive lubricant.GMax 6000 is designed to provide superior wear protection inthe most demanding gear drive applications. Our gears leavethe factory filled with GMax 6000 lubricants and are warrantedfor 10 years (from the date of shipment) against failure due toexcessive wear or surface distress.
Falk GMax 9000 Open Gearing LubricantNow we can offer the perfect lubricant to protect heavy-dutygearing. GMax 9000 is specially formulated to provide the bestwear prevention for open gearing and pinions in the industry.It provides this superior wear prevention because of superiorviscosity stability and the low coefficient of friction we havedesigned into it.
AirMaxFor years the AirMax filter has supplied excellent protection:the media prevents moisture and particulate contaminationfrom entering gearboxes, providing 99.7% efficiency at threemicrons with very low pressure drops.
AirMaxPlus AM-2The AirMax Plus AM-2 includes a desiccant material thatabsorbs water and protects against moisture intrusion, evenmore fully than the traditional AirMax. It includes a colorindicator system for easy replacement identification.
AirMaxPlus AM-HGThe AirMax Plus AM-HG takes filtration to a new level. Inaddition to the desiccant and particulate filtration, the AM-HG has an expansion chamber that isolates lubricants fromall levels of ambient humidity and a check valve to ensure noexcess pressure/vacuum builds.
AirMax Filters
Falk GMax Lubricants
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Mill & Custom Products
Falk Ring Gearsets: Quality Design from the StartRexnord, maker of Falk products and the worlds leadingmanufacturer of ring gears, designs and produces with quality.Our commitment to consistently employ state-of-the-art
techniques for design, materials, and manufacturing enablesus to continually enhance performance, reliability, and overalllifetime value for customers around the world.
Rexnord delivers production expertise from the gear casting,in-house heat treating and carburizing, to sophisticated gearcutting and precision grinding. Its the total package all underone roof. Unrivaled application engineering knowledgeallows Rexnord to engineer complete power transmissionand conveying solutions, which help minimize total cost ofownership and maximize overall lifetime value.
Proven World Class PerformanceA wide selection of gears are available, including
Straight-cut spur gears
Helical configurations
Double helical gears (herringbone gears)
Gears are available in cast steel, ductile iron, or fabricatedmetals such as rolled plate and forged ring.
MAAG Gear Cutting CapabilitiesMAAG gear cutting capabilities up to 46.25 ft (14 m) assure thatgear teeth are precisely machined to exacting AGMA tolerances.Surface finishes extend the life of gears and ensure equipmentavailability.
Case Carburizing CapabilitiesCase carburizing increases surface hardness and significantlyimproves durability ratings while extending component life.Our in-house case carburizing facility coupled with ladle-treated, vacuum-degassed forged steels allow you to upratepower densities, significantly increasing the life of your new orreplacement components.
Steel CastingsOur alloy cast steels have shown meritorious service for heavilyloaded gears, coupling hubs, and numerous other castings usedin the construction, mining, cement, paper and automotiveindustries. Through years of testing and analysis experience asthe leading manufacturer of mechanical power transmissionequipment, we have developed firsthand experience regardingdata for tensile strength, yield strength, fatigue strength andhardenability of our alloy steels.
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No matter the size of your gearbox, Falk RENEWPragerservices provide unparalleled remanufacturing capabilities tomake the drive you rely on new again. We can:
Repair, replace, or reverse-engineer current or obsoletegear drives from:
- Falk, Link-Belt, or Rexnord
- Any other manufacturer, foreign or domestic Restore drives to original tolerances
Renew drives to original design specifications
We offer:
80 years of archived, original engineering drawings toeliminate guesswork
Work thats backed by our standard 18-month orthree-year warranty
Genuine Falk, Link-Belt and Rexnord service parts for allmodels and generations of enclosed gear drives
Repair & Remanufacture Solutions, from Start to FinishFalk RENEW Prager field service groups provide a breadthof services, and our regional service strategy ensures we areonsite within hours instead of days. We provide everythingfrom installation assistance to complete, in-place scheduled oremergency repairs and rebuilds:
Start-up services: ensure optimal setup and performanceincluding laser alignments
Predictive services: vibration, oil sampling andthermographic analysis so you can stay on top of yourdrives health
Performance services: such as custom maintenanceprograms to maintain uptime and increase reliability
Custom services: asset management programs to support andhelp you manage and predict system-level service requests,spare parts and drives, as well as scheduled downtime basedon system reliability and maintenance needs
Pickup services: no-cost removal of many types of geardrives from your site that are broken, not useable or simpno longer needed
Service contracts: annual agreements to assist withon- and off-site repair, reducing total cost of ownership,maintenance and spare part replacement
More Options, More Solutions:Coupling Repair and Custom DrivesFalk RENEW Prager expertise not only applies to gear driverepairs, but the repair of fixed fluid couplings and scoop controldrives, pumps and other associated equipment. Our Saint Rose,Louisiana, facility near New Orleans can also engineer and buildcustom gear drives for virtually any special purpose or applicatio
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Repair Services & Solutions Unparalled Repair and Remanufacture Solutions
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Roller Bearings
Rex Roller Bearings
Full range of housing styles Shaft sizes up to 7 in (180 mm)
Super-finished rollers and races
Five shaft attachment styles
Four standard field interchangeable seals (seven total)
Auxiliary end caps
Fully self aligning up to 4 (2) total
Field adjustable internal bearing clearance
Rex 6000 Series SHURLOKAdapterMount Roller Bearing
Easy to install and remove
Enables use of commercial grade shafting
4 (2) of dynamic and static misalignment
Superior sealing, speeds and loads
Spyglass Optical Strain Sensor (OSS)
Ensures proper mounting tightness
Proprietary Positive Locking System (PLS) longer life andease of removal
Fits entire Rexnord housing product line
Rexnord customers have depended on our premium quality bearing design, performance and technical support for
decades. Our well-known brands, including Rex and Link-Belt, encompass ball bearings, cylindrical roller bearings,
sleeve bearings, and spherical roller bearings, which are used worldwide in the industrial machinery, conveyors, chain
and belt drive, fan and blower, and power transmission industries.
Bearings Because Uptime is Everything
For 100 years Rex and Link-Belt roller bearings have been built to survive the toughest applications in the harshest environments.Our roller bearings feature superior sealing and shaft mounting technology, performance surfaces precision-ground and finished inthe USA, as well as high thrust and radial load capacities. We offer dedicated engineering support to help customize units to yourspecifications. From high speeds to punishing loads, indoors to underwater, Rex and Link-Belt roller bearings take abuse and comeback for more.
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Aggregates
Air Handling
Construction
Food & Beverage
Forest Products
Heavy-Duty Trucking
Material Handling
Marine
Mining
Oil & Gas
Steel
Industriesserved
Link-Belt Roller Bearings
Full range of housing styles
Shaft sizes up to 5 in (125 mm)
Two standard seals
Three shaft attachment styles
Fully self aligning up to 2
Field-adjustable internal bearing clearance
Link-Belt Cylindrical Roller Bearings
Broad offering of standard, narrow, wide andintermediate width series
Special products designed for unique customerapplication requirements
Shaft sizes up to 11 in (280 mm)
High-capacity designs
Case carburized races Full complement and retainer designs, including
formed steel, segmented steel and bronze
Manufactured to ABMA industry standards
Link-Belt Adapter Mounted Spherical Roller Bearings
Standard LER seal D5 Pentac contact auxiliary seal option
D8 taconite-duty auxiliary seal option
Industry leading bearing/housing fit (H7)
Industry standard SAF interchangeable
Grade 5 cap bolts
Consistent mounting through precision-drilled dowel holes
Extra support for shock loads via center support barin base
Pry slots in cap for easy removal
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Ball Bearings
Link-Belt Ball Bearings are backed by more than 70 years of U.S.-based manufacturing and
technical expertise. Our proven platform is found in every corner of industry across the
globe. Unparalleled product diversity allows us to deliver a ball bearing optimized to fit
your application. When youre ready to spec your bearing, our experts will ensure you get
the proper product to maximize system performance.
Heavy Duty Bearings
Ideal solution for demanding applications and high speeds
Fixed and expansion units
Set screw, eccentric cam and new SHURLOK locking collars
Multiple seal options
Shaft sizes up to 4 in (102 mm)
Popular solution for air handling applications
Standard Duty Bearings
Narrow and wide inner rings
Full range of bearing styles
Set screw, concentric and eccentric cam locking collars
Broad line of seal options including flinger configuration
Shaft sizes up to 4 in (102 mm)
Found in most industries
Medium Duty Bearings
Rugged, dependable performance Full range of bearing styles
Set screw and concentric locking collars
Broad line of seal options including flinger configuration
Shaft sizes up to 3 in (88.9 mm)
Popular in mining and aggregate applications
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Rexnord Duralon Bearings
Electrically-insulating and chemically-resistant
Corrosion-resistant
Lightweight: 77% lighter than steel and 30% less than alumin
Operate self-lubricated to 30,000 psi dynamically
Minimize galling and scoring
Resist galvanic and fretting corrosion
Minimize slip stick problems
Available in round, square, hex and custom shapes
Eliminate contaminating lubricants and complex lubricatiosystems
Extra long life in the presence of water or other liquidcontaminants
Link-Belt Sleeve Bearings
Available in rigid or Flex-Block
Babbitt, bronze and cast iron bearing surfaces
Finished, machined, carbon graphite housingends for flush mounting of sprockets and sheaves
One-piece solid housing
Two-piece split housing include: split, gibbed jointand angular joint
Two-piece bearings have shims to accommodatefor adjustments and compensate for wear
Centrik-LokCL Collar
Industry leading holding strength
Ships ready to install
Ideal for high speed/vibratory applications
Accommodates use of commercial grade shafting
Available in standard duty bearings
SHURLOK Mounting Collar
Features Spyglass visual indication of proper installation
Ships ready to install
Unique design promotes easy removal from the shaft
Accommodates use of commercial grade shafting
Available in heavy-duty bearings
The Latest Rexnord Ball Bearing Solutions
Sleeve Bearings
With a history of satisfied customers, expertise and quality, Rexnord produces sleeve bearings that can help you take on a varietyof applications. Maintenance-free operation, including extra long life and no lubrication requirements, ensure Link-Belt sleevebearings and Duralonbearings promote uptime and meet your needs.
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Non-Lubricated Couplings
Rexnord Thomas Disc Couplings
Over 25 sizes
18 engagement, disconnect, brake and shear pinoptions
Up to 15.5 in (394 mm) bore capacity
Up to 3,390,000 in-lb (383,019 Nm) torque capacity
Up to 36,000 rpm
Allows for visual inspection and easy replacement ofdisc packs and center members
Features zero backlash, low-restoring forces,electrically-insulated designs
Meets API 71 or API 610 specifications
Falk WrapflexElastomeric Couplings
12 sizes
Up to 7.25 in (184 mm) bore capacity Up to 133,000 in-lb (15,027 Nm) torque capacity
Up to 4,500 rpm
Patented hub and flex element design ensure long life
Close-coupled and spacer designs available toaccommodate shaft spacing
Polyurethane element has excellent wear and chemicalresistance and an operating temperature range of-40F to 200F
ATEX certified
Couplings Complete Portfolio for any Application
With a history of providing coupling solutions for close to a century, Rexnord customers receive the benefits of that
experience in a full selection of disc, grid, gear, elastomeric, fluid and composite couplings all manufactured for
quality, reliability and easy maintenance. This is complemented by a team of sales and service specialists, that all
come together to deliver the lowest cost of ownership in the industry through enhanced productivity and dependable
performance. For any coupling application, Rexnord is your critical link.
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Aggregates
Agriculture
Air Handling
Cement
Forest Products
Mining
Oil & Gas
Petrochemical
Primary Metals
Power Generation
Water Treatment
Industriesserved
Rexnord Omega, Omega HSU and Rexnord VivaElastomeric Couplings
15 Omega sizes, 12 Viva sizes
Up to 11 in (279 mm) bore capacity
Up to 340,200 in-lb (38,440 Nm) torque capacity
Up to 7,500 rpm
Split-in-half flex element design for efficient installationand replacement
Mounting hole patterns allow for a wide range of shaftgaps: from 0.25 to 11.81 in (6 to 300 mm)
Non-lubricated and low-maintenance
Viva model features patented V notch design whichprovides uniform failure area for overload protection
ATEX certified
Composite Couplings
Rexnord AddaxComposite Couplings
13 sizes
Up to 5.06 in (130 mm) bore capacity
Up to 36,200 in-lb (4,090 Nm) torque capacity
Custom spacer lengths, up to 275 in (6,985 mm)
Up to 500 hp
Corrosion-resistant center member, flex element, hub andhardware lower the cost of ownership and extend service life
Patented unitized flex elements provide 1 of misalignmenper element and eliminate fretting
Ships in less than 24 hours if required
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Falk True Torque Fixed-Fill Fluid Couplings
Up to 7 in (177 mm) bore capacity
Up to 66,000 in-lbs (7,367 Nm) torque capacity
Up to 1,500 hp (1,119 kW) power rating
Starting power adjustable from 120% to 250%of full load torque
Overload protection
Falk LifelignGear Couplings
28 sizes
13 models for general purpose, high-speed andhigh-torque applications
Up to 43 in (1,067 mm) bore capacity
Up to 72,450,000 in-lb (8,185,763 Nm) torque capacity
Large flex hubs accommodate high-torqueapplications in space-limited installations
Three-year, heavy-duty warranty
Lubricated Couplings
Falk Steelflex Grid Couplings
25 sizes
11 models including high-speed, spacer, flywheel,brake and controlled torque
Up to 20 inches (508 mm) bore capacity
Up to 8,250,000 in-lb (932,126 Nm) torque capacity
Up to 10,000 rpm
Five-year heavy-duty warranty when lubricated withLTG grease
Agitators
CompressorsConveyors
Cooling Towers
Fans
Pumps
Crushers
Reclaimers & Stackers
Couplingapplications
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Chain Solutions
Roller Chain
Both Link-Belt and Rex roller chains are automaticallyassembled, pre-lubricated, and factory pre-loadedresulting in:- Tight tolerances and uniformity
- Consistent quality
- Ease of installation and alignment
- Eliminated need for lubrication during installation
- Longer shelf life
Stocked in a wide variety of common sizes: 35 through
264 in multiple widths up to 8 wide
Two roller chain series available: high-performance Rexseries and mid-range Link-Belt series
High-performance Link-Belt Oilfield series also available
Heat-treated and high-case hardness
High interference press fits
Shot-peened components
High pre-loading
Factory pre-lubricated
Industrial Chain & Conveying Equipment For the Most Demanding Applications
Rexnord is the industry leader and most experienced chain manufacturer in the world. Our chain designs are created
on the latest computer-aided design equipment, and then transmitted via computer network to the manufacturing
floor where the designs are turned into finished products. Using state-of-the-art manufacturing technologies we bring
quality, reliable chain with years of trouble-free performance.
Welded Steel Chain
22 standard sizes in both narrow- and wide-mill chain areavailable for quick delivery
Solid bushings on narrow-mill chains and one-pieceformed barrel on wide-mill chains
Advanced design features are furnished as standard onall chains
Available with customized attachment configurations andhard-facing
Optimum interference fits between pin and sidebar
Selectively induction-hardened pin Optional selectively induction-hardened sidebars
Durable hard-facing and attachments
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Conveying Equipment
Industriesserved
Engineered Chain
Most standard sizes are available for quick delivery
Wide array of designs to suit specific applications andcustomer requirements
Designed and produced from choice raw materials
Superior heat treatment and hardness depth ofall components
Technically superior sidebar hole quality
Shot-peened sidebars
High-press fits
Bucket Elevators
Single source for all your elevator component needs
Equipment includes: premium traction wheels andsprockets, heavy-duty buckets, premium heat treat,
heavy-duty chain and no-lube bearings
Cement
Fertilizer
Steel
Power Generation
Solid Waste Handling
Mining
Aggregate
Leaf Chain
All standard sizes available in F (machine tool quality), AL(high quality), and BL (super heavy-duty) series
Superior corrosion protection
Superior wear resistance
Environmentally friendly lubrication characteristics
High-case hardness
High-press fits
Shot-peened components
High pre-loading
Handles punishing, heavy-duty applications
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Idlers
Super-sealed against contaminants
Convenient, patented, one-point greasing system
Available in belt widths from 18 to 96 in (457.2 mm to2.438 m), CEMA designs, with custom configurations
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FlatTop Chains & Components
Rexnord MatTop Conveyor Chains
Feature continuous conveying surface for applicationsdemanding greater width requirements
Molded-to-width (MTW) and assembled-to-width (ATW)configurations
Pins extend the full width of the chain for maximumstrength and smoother conveying surfaces
Rexnord TableTop Conveyor Chains
Feature high-performance metal and thermoplasticmaterials for high-strength and high-speedapplications
Narrow widths for multiple strand and variable speedconveyors
FlatTop Chain & Components Delivering Productivity SolutionsRexnord FlatTop conveyor chains and components are leading edge solutions designed to continuously improve
productivity for customers in every application. With more than 120 years of experience, Rexnord offers the broadest
selection of high quality chains, components, sprockets and accessories available in the world. Our team of experienced
application engineers and industry experts is committed to helping you select the ideal product for your application.
Our dedication to new product development enables us to provide innovative product solutions for our customers
most demanding application requirements. Every chain, belt and component stamped with a Rexnord brand has
undergone extensive research and quality testing, ensuring our customers conveying needs will be met with the most
economical, efficient and reliable means possible.
Rexnord TableTop and MatTop Conveyor chains are engineered to satisfy a wide range of conveyor applications. Rexnord chains
feature straight-running and side-flexing options for ease of installation and reduced floor space requirements. A wide variety ofinnovative surface options are also available to accommodate smooth transfers, inclines and declines, accumulation issues andrinsing requirements.
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Automotive
Beverage
Industrial
Container
Food
Warehouse & Distributio
Industriesserved
Rexnord Marbett ComponentsEngineered to perform in high-speed and high-sanitationapplications, Marbett components help extend chain life andprovide smooth running conveying conditions.Complete solution sets include:
Chain guide, product handling and frame supportcomponents
Supporting and leveling elements
Self-aligning bearings
Specialty components such as nose-over bars and rollers
Rexnord Roller Upgrade System (RUS)Our innovative RUS technology delivers substantial long-termimprovements in productivity and worker safety and fits in anyexisting system including general conveying, inclines, declinesand powered curve applications.
Increase Your Productivity
Up to a 85% reduction in downtime resulting in less laborcost and lost production hours
Eliminate unplanned maintenance from belt frays,
punctures, tears and jams Up to a 90% reduction in inventory such as costly
replacement rollers and drive belts
Engineered SolutionsThe Rexnord FlatTop engineering team strives to be thebest in the world at continuously improving our customersproductivity through superior material handling solutions.Our engineered solutions include:
Chain selection and product handling tests to determinethe best product selection for your specific application
Preventative maintenance programs through proactivechain and sprocket life assessment and evaluation
Field assistance for on-site training including design,maintenance and troubleshooting
Boost Your Safety
Dangerous pinch points are virtually eliminated
Significant reduction in noise levels
Enhance Your Environmental Sustainability
Low-friction material options reduce energy consumption
Consumable parts such as rollers, pulleys and belts areeliminated
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Highfield Security SystemsHighfield Manufacturing is an innovator and leading global producerof high-quality security systems for the electric, gas and water utilityindustries. Choosing Highfield products means youll receive:
A complete line of locking devices and hardware to keepyour operations safe, secure and profitable
Industry-standard safety valves, accessories and specialtyproducts for a variety of markets
Custom solutions to provide fast turnaround
Superior knowledge of your industry
Stearns Brakes, Clutches and SwitchesStearns is the leading manufacturer of spring-set electrically setmotor brakes. Choosing Stearns products means youll receive the:
Broadest line of industrial brakes available from anysingle manufacturer
Shortest lead times
Best quality products to bring you maximum performance
Most consistent and courteous customer service availablein the power transmission business
Lead screws
Hardware fasteners
Berg Miniature Precision Mechanical PartsBy manufacturing and distributing high-quality precision mechanicalcomponents worldwide, our goal is to shorten lead times whileenhancing performance. The Berg product portfolio includes:
Gears
Sprockets and pulleys
Timing belts
Roller chains
Worm gear boxes
Specialty Offerings
Our customers have consistently relied on Rexnords efficiency, knowledge and experience to deliver top quality
products for their toughest applications. Our brands are used by customers worldwide who have already benefited
from Rexnords dedication to providing exceptional service and specialty solutions.
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Rexnord Value in Action
When it comes to providing highly engineered products that improve productivity and efficiency for industrial
applications worldwide, Rexnord is the most reliable in the industry. Our commitment to customer satisfaction
and superior value extends to every area of our business. Here are some of the ways we deliver on our promise of
providing lowest total cost of ownership, valuable expertise solutions to enhance ease of doing business.
Delivering Lowest Total Cost of OwnershipRexnord strives to be a trusted advisor, providing efficientproduct and service solutions that result in a lower total cost ofownership through acquisition and installation savings, reduceddowntime, less maintenance and longer product life. We assessyour current situation and help you select the best possiblesolution for your application, taking into account:
Acquisition costs
Installation costs
Maintenance events
Lost production costs
Other pricing specific to your equipment or applicationFor a personalized cost analysis of your unique application,contact your local Rexnord Account Executive. To learn more,visit www.rexnord.com/TCO.
Valuable ExpertiseOur core value is to put the customer first. We work with adedicated team of sales representatives, product specialists,manufacturing plants and warehouses to deliver the informationand product that you need.
In addition, the Rexnord Innovation Center delivers advancedtechnology, innovative thinking and breakthrough research to
improve productivity and efficiency for industrial applicationsworldwide. Our independent, accredited laboratory through ourRexnord Technical Services (RTS) offering provides confidentialtesting.
Solutions to Enhance Ease of Doing BusinessRexnord e-Business solutions provide innovative tools to saveyou time, reduce costs and boost productivity.
Whether you want to conduct business via Electronic DataInterchange (EDI), a direct system-to-system exhange, orthrough Vendor Managed Inventory (VMI), the Rexnorde-Business team can deliver a solution to match your unique
business needs.
If self-service is your preference, visit our web portal atwww.partners.rexnord.com. The portal makes it easy to checkproduct pricing and availability, place orders, view order statusand track purchase history.
Rexnord. Consistently creating superior value for customers, shareholders and associates.
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P 866-REXNORD
www.rexnord.com
Rexnord Corporation
Rexnord is a growth-oriented, multi-platform industrial company with leading marketshares and highly trusted brands that serve a diverse array of global end markets.
Process and Motion Control
The Rexnord Process and Motion Control platform designs, manufactures, markets
and services specified, highly engineered mechanical components used within complexsystems where our customers reliability requirements and the cost of failure ordowntime are extremely high.
Water Management
The Rexnord Water Management platform designs, procures, manufacturesand markets products that provide and enhance water quality, safety, flowcontrol and conservation.
Why Choose Rexnord?
When it comes to providing highly engineered products thatimprove productivity and efficiency for industrial applications
worldwide, Rexnord is the most reliable in the industry.Commitment to customer satisfaction and superior valueextend across every business function.
Delivering Lowest Total Cost of Ownership
The highest quality products are designed to helpprevent equipment downtime and increase productivityand dependable operation.
Valuable Expertise
An extensive product offering is accompanied by global sales
specialists, customer service and maintenance support teams,available anytime.
Solutions to Enhance Ease of Doing Business
Commitment to operational excellence ensures the rightproducts at the right place at the right time.