cotton to garments value addition
TRANSCRIPT
VALUE ADDITION
RAW MATERIAL
COTTON WITH SEED COST Rs. 3200 PER QUINTAL i.e. 100 Kg
COST PER Kg Rs. 32
3 Kg COTTON WITH SEED = 1 Kg COTTON WITHOUT SEED
COST OF 1 KG GINNED COTTON = 32x3 = Rs. 96
GINNING
COST OF GINNING = Rs. 1.5 PER Kg
GINNING COST 1.5x3 = Rs. 4.5 PER Kg
COST OF COVERSION OF 1Kg OF GINNED COTTON TO 1 Kg ROVING = Rs. 30
ASSUMPTION ALL OPERATIONS CARRIED OUT IN HOUSE
NO TRANSPORTATION COST INVOLVED
COST OF CONVERSION OF 1 Kg ROVING INTO 1 Kg YARN = Rs. 60
(30 HANKS OF 30s COUNT IN 1 Kg. Rs. 2 PER HANK SPINNING WAGES)
TOTAL COST OF CONVERSION OF 1 KG YARN
COST OF GINNED COTTON + GINNING COST + ROVING CONVERSION COST + YARN CONVERSION COST
Rs. 96 + 4.5 + 30 + 60 = 190.5 i.e Rs. 190
YARN SELLING COST Rs. 240 PER Kg.
PROFIT ON 1 Kg YARN Rs. 240 – 190 = Rs. 50
THIS MEANS PROFIT ON 3 Kg UNGINNED COTTON = Rs. 50
PROFIT ON 1 Kg UNGINNED COTTON = 50/3 = Rs. 16
SALE PRICE OF UNGINNED COTTON 32 + 16 = Rs. 48
COST OF 1 QUINTAL COTTON INCREASE TO 48x100 = Rs. 4800
CONVERSION OF YARN TO GREY FABRIC
FROM 1 KG YARN IT IS POSSIBLE TO WEAVE 8 METERS OF GREY FABRIC
WEAVING CHARGES = Rs. 10 PER METER
CHARGES FOR WEAVING 8 METER FABRIC 10x8 = Rs.80
SELLING COST OF GREY FABRIC Rs. 50 PER METER
TOTAL COST OF FABRIC 8x50 = Rs 400
PROFIT ON 8 METER FABRIC
SELLING COST OF GREY FABRIC – (YARN CONVERSION COST + FABRIC CONVERSION COST) = 400 – (190+80) = Rs. 130
PROFIT ON 3 Kg UNGINNED COTTON = Rs.130
PROFIT ON 1 Kg UNGINNED COTTON = 130/3 = 43
SALE PRICE OF 1Kg COTTON AFTER CONVERSION TO GREY FABRIC 32 + 43 = 75
SALE PRICE OF 1 QUINTAL COTTON 75x100 = 7500
CONVERSION OF GREY FABRIC TO FINISHED WHITE FABRIC
COST OF DESIZING, SCOURING AND BLEACHING Rs. 5 PER METER
TOTAL PROCESSING COST 8x5 = Rs. 40
SELLING PRICE OF WHITE FINISHED FABRIC = Rs. 70 PER METER
PRICE OF 8 METERS WHITE FABRIC 70x8 = Rs. 560
PROFIT ON WHITE FABRIC 560 – 40 = Rs. 520
COST OF 3 Kg UNGINNED COTTON = Rs. 520
COST OF 1 Kg UNGINNED COTTON 520/3 = Rs. 173
SELL PRICE OF 1 Kg UNGINNED COTTON 32 + 173 = Rs. 205
SELL PRICE OF 1 QUINTAL COTTON = Rs. 20,500
CONVERSION OF WHITE FABRIC TO GARMENTS
FROM 8 METERS FABRIC ONE CAN STITCH 4 HALF SHIRTS
STITCHING CHARGES Rs. 70 PER GARMENT
STITCHING CHARGES OF 4 GARMENTS = 4x60 = Rs. 240
SELLING PRICE OF EACH GARMENT Rs. 225
TOTAL SELLING PRICE 225x4 = Rs. 900
PROFIT ON 4 GARMENTS 900 – 240 = Rs. 660
PRICE OF 3 Kg. UNGINNED COTTON INCREASED TO RS. 660
PRICE OF 1 Kg UNGINNED COTTON 660/3 = Rs. 220
SELL PRICE OF 1 Kg. COTTON BECOMES 32 + 220 = Rs. 252
SELL PRICE OF 1 QUINTAL COTTON 252x100 = Rs. 25200
PRICE APPRECIATION SUMMARY
SELLING PRICE PER QUINTAL (Rs.)
RAW COTTON 3200
YARN 4800
GREY FABRIC 7500
WHITE FABRIC 20,500
GARMENT 25,200