cost effective alternative for mass flow ......gas flow measurement in steel, glass, fertilizer,...

EMEA HUG

COST EFFECTIVE ALTERNATIVE FOR MASS FLOW MEASUREMENT

WITH SMARTLINE MULTIVARIABLESANDEEP KOUL

SEP 25, 2019

© 2019 by Honeywell International Inc. All rights reserved.

• Industry challenges

• Multivariable as solution

–Basic concept

–Advantages

• SmartLine multivariable

–Offering

–Features & benefits

–Design & construction

• Conclusion

1

Agenda


Industry Challenges2

Accurate mass flow measurement of

gases and steam

Minimize process intrusions,

improve safety

Reduce installation hardware

& labor cost by a third

Simple, flexible and cost-effective

Well covered in standards

Good price vs performance ratio

• Most gas flow measurement technologies

do not measure mass flow directly.

• Direct mass measurement technologies are

– expensive, especially for large line sizes

– need bypass line for maintenance

• Compensation in the host

systems(PLC/DCS) does not account for

variations associated with flow elements &

flow profile

• Minor change in static pressure and/or

temperature can induce over 1% error in

flowing density and hence overall flowrate.

SMV800 as Solution


Typical Cost - Coriolis Vs SmartLine Multivariable3

Item Coriolis SmartLine

Multivariable

DN80 meter 11,000 US$ 2000 US$

Accessories(FE,TE &

MV)

NIL 500 US$

Total 11,000 US$ 2500 US$

Applications Liquids, Gases,

Slurries

Liquids, Gases, Slurries,

Steam, Dual-phase flow

Other Cost Considerations• Coriolis price increases substantially with increase in meter size,

including freight.

• High installation cost

– large size meters with bent tube design might need site modifications.

– large sizes in straight tube design need vertical support.

– bypass piping for maintenance.Bigger envelope, the hole in the basement

Bigger envelope and requires elevation of the

complete pipeline.


Why SmartLine Multivariable SMV800?

• DP based, well suited for

– all gases like Oxygen, Hydrogen, Nitrogen

– natural gas with particulate and moisture

– Steam - saturated and superheated

– Low to high flow

• Accurate multiple measurements from single device.

• Easy integration with variety of host systems

– RTUs, Flow computers & SCADA for O&G Custody applications

– DCS, PLC & SCADA for process applications.

• Multidrop communication

– Easy to add more devices to same network -more wells & processes.

• Independent of line size, only primary element sizing changes

4



Additional Disclaimers As Needed (Consult Legal)

What’s SmartLine Multivariable SMV800?

5

Three measurements in one – for Accurate Mass Flow measurement

Line

PressureSmartLine

Multivariable

Differential

Pressure

Process

Temperature


6

SmartLine Multivariable SMV800 – What it does?

Measures Indicates

and Transmit

Calculates

• Static Pressure

• Differential Pressure

• Process Temperature

• Differential pressure

• Static pressure

• Process temp

• Mass flow

• Volume Flow

• Total Flow

• Density

• Beta Ratio

• Gas Expansion

• Discharge Coefficient

• Velocity of Approach

• Reynolds Number


SmartLine Multivariable Flow Measurement Fundamentals

• Standard Flow Compensation

Uses Pressure & Temperature to calculate density variation in addition to Differential Pressure to derive mass flow.

7

• Dynamic Flow Compensation?

Uses data like pipe size, bore diameter and type of flow element, etc. in addition to Pressure and

Temperature to compensate for error producing variables for density and calculate accurate mass

flow.

Qm= mass flow Y1= gas expansion factor

hw= differential pressure Ev= velocity of approach

N= units factor d= bore dia

C= discharge coefficient ρ = density

QM = K*SQRT(hw*ρ)

ASME Mass Flow Equation for Liquids, Gases and Steam

QM = N*C*Y1*Ev*d^2*SQRT(hw*ρ)


SmartLine Multivariable Offering

8

Applications

Liquid/GaseSteam-Super

Heated/Saturated

Universal Engg Standards

ISO/AGA/

ASME/GOST

Range of Flow Elements

Orifice/Nozzle/Venturi/

Averaging Pitot-Tube/Vcone/Wafer

Cone & more

SmartLine Multivariable

Extensive Application

Possibilities


9

SmartLine Multivariable SMV800

Features & Differentiators

✓ Industry leading accuracy

✓ Universal temp inputs

✓ Failsafe SP & process temp

measurement

✓ Field replaceable modules

✓ Galvanic isolation

✓ Universal Transmitter terminals

✓ High Turndown ratio

Applications References :

✓ Steam & Gas flow measurement

✓ NG & LNG production, consumption and distribution

✓ Well head/pad flow measurement

✓ Burner fuel measurement

✓ Gas flow measurement in steel, glass, fertilizer, power &

other industries

✓ Compressed air flow measurement

Segments Catered:

✓ Oil & Gas upstream & mid-stream

✓ Refining & Petrochemical

✓ Industrial gas plant suppliers

✓ Steel, Glass & Fibreglass plants

✓ Boiler & Furnace OEMs

✓ Power plants & Turbine OEMs

✓ Customers supplying or consuming gas,

steam.


Key Performance Parameters10

Attribute SMV800

Performance

Temp Accuracy – TC-K/RTD-

PT100

0.5/0.2 Deg C

DP Accuracy 0.04% span

Static pr. Accuracy

(% of span)0.0375%

Mass Flow Accuracy

(% of span)±0.6%

Stability SP

(% of URL per year)0.06% per year

Turn around delay time 50ms

Reliability Isolation 1400Vrms/2000VDC

Flow algorithm support Yes

Device variables

DP, SP, Temp, Flow,

Total Flow, Device

Add, Baud rate

Attribute SMV800

Communication ProtocolSModbus

RTU/HART/DE

Serial Interface(Modbus)2 wire half-Duplex

RS485

Modular Construction Yes – Field suitable

Display

Graphic/Multiscreen

display for multiple

variables, rotatable

Local Configuration

Basic device

configuration through

external buttons

Configuration Dedicated PC tool

Temp input types Universal

Universal Power terminals Standard

Baud Rates(Modbus) 1200 to 19200

Low Power Consumption Yes

Diaphragm materialSS316L/Hast

C/Monel/Gold plated

Writable Display(Modbus) Yes


SmartLine Multivariable – Key Features & Benefits

11

Leading

performance

Industry leading accuracy and response time for measured and

calculated variables.

Tighter control, improved quality and yield.

Universal

temp inputs

Supports RTD and Thermocouple sensor inputs

Cover broad application areas, easy retrofit, reduced cost.

Multidrop

capabilityAbility to connect more wells.

Easy installation and expansion

Wider

applicability

Supports wide range of primary elements, universal engineering

standard & fluids

Wider application areas, improved accuracy, reduced cost.

Intuitive &

simple

configuration

Configuration using PC based tools and external buttons

Easy set-up, configuration & maintenance


SmartLine Multivariable – Key Features & Benefits

12

Low power

consumption

Ideal for remote assets, reduced battery sizes, extended battery life

and fewer solar panels.

Lower initial and maintenance costs.

Flow

algorithms

and

totalization

Compensated mass or volume flow and totalized flow.

Cover more application areas, improve accuracy, reduce cost.

Configurable

baud rates

upto 19200

Compatible with legacy & new host systems

Performance to match the application including control.

Display host

parameters on

SMV local

display

Local display configurable to show upto eight variables from host

systems.

Ease of use during field visits & maintenance.

Plug & play

and Field

upgradeable

Drop in replacement for legacy installations

Ease of set-up.


SmartLine Multivariable – Modular Design

13

Same endcap

Same top-works

mechanical parts

and buttons

Endcap

Same bottom-works

mechanical-parts

Terminal Module for

Modbus/HART&DE

Adv display hardware with

unique firmware

SMV Modbus/HART/DE comm

module with unique hardware &

firmware

Supports Flow &

Totalizer functionalities

PC Config Tool

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SmartLine Multivariable - O&G Upstream & Mid-stream

14

Application:

• Upstream - Onshore / Offshore Well Head

‒ Conventional Gas

‒ Unconventional Gas

– Shale, Cold Bed Methane, Tight Gas

• Midstream

– Compressor Station

– Block Valve Station

– Metering Station

• Natural Gas Exploration, Transportation & Distribution

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Process Industry Applications

15

• Non Oil & Gas custody transfer

– Compensated Mass/Volume flow

– Totalized flow

• Process applications

– Easy integration with variety of hosts

▪ PLCs/DCS/SCADA

▪ Recorders

• Eliminate need of tri-loop converters

• Better accuracy and increased savings

– Direct digital values

– Reduced cabling and analog inputs on host

– Multidrop communication capability

Process Industries

• Steam flow measurement

– Boiler outlet

– Heating process fluids in plants

– In dryers in paper industry

• Industrial Gases

– Production of O2, N2, Ar in ASUs.

– Monitor and account for amount of gas supplied and consumed.

• Natural gas flow measurement

– Power furnaces & boilers

– Drive gas turbines

– Production processing

• Wide Applicability Across Process Industries



SmartLine Multivariable SMV800 Applications Summary

Vast Application Areas Across Industry Segments

16

Measurement Typical Applications Verticals Segments

Steam flow measurement • Boiler outlet

• Heating process fluids in industries

• In dryers in P&P

• Steam injection

• Custody transfer within a plant.

O&G, Power,

Chem/Petrochem, P&P

End users, Thermal OEMs,

Element OEMs.

Natural gas measurement • NG exploration at Well heads

• Custody transfer in pipelines

• Fuel to power industrial boilers &

furnaces.

• Drive gas turbines

O&G, Power,

Chem/Petrochem

End users – Energy producers &

consumers, Thermal OEMs, Gas

skid OEMs

Air & fuel flow measurement • Optimize combustion in furnaces &

boilers

• Compliance to environmental

regulations

O&G, Power, Glass, Metal,

Chem/Petrochem, P&P

End users, Thermal OEMs

Compressed air flow

measurement

• Blast air for blast furnaces

• Production of industrial gases.

• N2 generation & product drying.

• Paint shop & product finishing.

O&G, Power,

Chem/Petrochem, Metals

End users

Measurement of industrial

gases – Nitrogen, Argon,

Oxygen

• Production and supply of N2, O2 and

Ar in air separation plant.

MMM, Glass, Fertilizers End users, Gas plant OEMs

Hydrogen gas flow

measurement

• Hydrogenation plants for turbine

cooling

Power End user, Turbine OEMs


Conclusion – What industry needs?

• Cost effective mass flow measurement solution especially for non-critical applications

• Reliable and accurate mass flow measurement, standards based.

• Minimal no of devices, do more with less.

• Low life-cycle cost.

• Easy to install, use, maintain and expand.

• Drop-in replacements for brownfield and maintenance projects.

• Out of box installation

• Environment and personnel safety

17

cost effective alternative for mass flow ......gas flow measurement in steel, glass, fertilizer,...

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