corporate structure u-form
TRANSCRIPT
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1. Corporate Structure u-form
2. U-form
3. Certifications
4. Plant Italy
5. Plant u-form Dislocation
6. Plant u-form Detroit
7. Plant u-form Poland
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Corporate Structure u-form
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1. Corporate Structure u-form
1 . 1
1 . 2
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• The Group bases all its activities on the pillars of quality, strategy and orientation towards continuous improvement, as well as on the importance of teamwork, a sense of urgency and meritocracy. The pillars in turn are firmly established on the foundations that are made up of a sense of belonging, enthusiasm for one's work, integrity, medium and long-term objectives and transparency towards one's clients and workers.
“Designed and built to favour the success of our Customer”
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“Designed and built to favour the success of our Customer”
Italy : Umbertide (PG)Atessa (CH)Pinerolo / None (TO) Cassino (FR)Suzzara (MN)Pomigliano D’Arco (NA)Melfi (PZ)
Germany : BremenCzech Republic : Bělá pod Bezdězem;
Turkey : Osmangazi – BursaBrazil : Juatuba – Minas Gerais
Goiana – PernambucoArgentina : Córdoba
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• Our Mission is to accompany automotive companies engaged in the challenges of the future with our experience and flexibility, providing them with molds and equipment for hot and cold forging in line with the required standards: we shape your projects together.
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• they share the core business with the other companies of the group that operate in northern Italy, Romania, Bulgaria and Germany, in continuous collaboration. A network of professionalism and a continuous technical exchange
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U-form
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2. U-form
U.form is an Italian company founded in 2013 with headquarters in Abruzzo, dynamic and constantly growing.
Our reference market is the Automotive and through the processes of hot stamping, laser cutting, Shot Blasting and welding we produce sheet metal components for motor vehicles for the largest car manufacturers in the world.
In addition to the main building located in Italy, Uform has two other displacements, one in Detroit and one in Poland.
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Third line insertion
FURTHER INCREASE IN PRODUCTION CAPACITY
2022
2013
FOUNDATION UFORMWe begin our activity with
one Press line
We open a new plant
UPGRADE PLANT
2015
2018
Second line insertion
INCREASE IN PRODUCTION CAPACITY
2023
FOUNDATION UFORMWe begin our activity with
one Press line
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Plant future layout
Light blue area -EnlargmentCoil warehouse
Finished products warehouse
Blanks warehouse
Bla
nk
ing
lin
e
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Plant future layout
HF Line actual: 2SAT Hot forming line 3- CW8/2022
Laser actual: 9Laser 10 – RTC CW26/2021Laser 11 –RTC CW30/2021Laser 12 – RTC CW34/2021
SAT Blanking line - 1° semester 2023
Industrial warehouse expansion around 6000 m^2– ready in 1° semester 2023
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3%
92%
5%
Distribuzione istruzione 2019
MI
MS
U
26%
28%
29%
17%
Distribuzione Età 2019
20-29
30-39
40-49
Over 50
U-form Overview
Employes
15
29%
71%
Distribuzione White/Blue collar
2019
Quota wight
collar
Quota Blue
collar
Avg age 39
11 White Collar
7 2130
38 38 38
54
110
2014 2015 2016 2017 2018 2019 2020 2021
# Employes
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2. U-form
• Turnover 2021
11%
7%
52%
30%
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2. U-form : Parts produced FCA
Rear rail 952/949
Reinforcement Rear Rail952/949
Beam Crossmember link front 952/949
Sill M161
Tunnel Reinforcement 952/949
Door Beam Ant / rear 334
B-Pillar M161
A-piller 952
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2. U-form : Parts produced FCA
Project 949 Alfa Romeo Project 952 Alfa Romeo
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2. U-form : Parts produced FCA
Project 965 Alfa Romeo
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2. U-form : Parts produced FCA
Project M189 Maserati Project M161 Maserati
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2. U-form : Parts produced FCA
Project 332 Fiat
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2. U-form : Parts produced FCA
Project FCA 560
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2. U-form : Parts produced Porsche
Project Porsche J1
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2. U-form : Parts produced BMW
SOP 2020
Project BMW G22 Project BMW G23
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2. U-form : Parts produced BMW
Project BMW G26 Project BMW I20
SOP 2021
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2. U-form : Parts produced BMW
Project BMW G09 Project BMW U06
SOP 2021SOP 2022
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2. U-form : Parts produced BMW
Project BMW U25
SOP 2023
Project BMW U10
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2. U-form : Parts produced BMW
Project BMW G60
Seitenaufpralltraeger vorne (right-left)
Seitenaufpralltraeger hinten (right-left)SOP 2023
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Certifications
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4. Certifications
IATF 16949:16 : Quality
ISO 9001:08 : Quality Management
VDA 6.3 : Process Quality Management
IT AEOF 18 : Customs Simplifications and Security (AEOF)
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Plant Italy
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6. Plant Italy : List of equipment
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Presse P-AP&T 1
Bild
Presskraft 1200 T
Tischgröße 3000x2500 mm
Automatisierung AP&T speed feeders
Pressenart Hydraulic press
Welche BauteileHot formed AlSi coated
blank and uncoated blank direct process
HOT FORMING PRESSE
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Öfen O-Schwartz 1
Bild
Hersteller der AnlageSchwartz
Bauart(Durchlaufofen,
Kammerofen,usw.)Tunnel roller furnace
Beheizte Länge und Breite 34,5 m x 2,2 m
Schutzgas inkl. Art Schutzgas Dry air or CH4+H2
Kennzeichnung Bauteil / Platine
Marking by punch
Bauteile
Hot formed AlSi coatedblank and uncoated blank
direct process
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Anlage Vor Ofen Nach Ofen Nach Presse
Bild Bild Bild
Art der Automatisierung (Roboter, Feeder, sonstiges)
Speed feederSpeed feeder
Speed feeder
Hersteller der Anlage AP&T AP&T AP&T
Bauteil/Platinen Kennzeichnung
Marking by punch/ /
Temperatur KontrollePyrometer for blanks and
Thermal camera for drawnparts
Pyrometer for blanks and Thermal camera for drawn
parts
Sonstiges / / /
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Bei höherer Anzahl von Laseranlagen: Aufgliederung in GruppenIn case of higher number of laser systems: Structuring in groups
Laseranlage L-Next Prima power L-XX L-XX
9 Laser Next 15303 laser more till 34/2021
Tischgröße 1056x2500 mm
Laserart Fibra 3000 W
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Anlage?
Bild
Transport der Bauteile Suspended
Granulat G110-G80 Mix
Messung Beölungsmenge By part weight
Hersteller der Anlage OMSG
Welche Bauteile Universal
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4.6 4.6 Assembly systems (small assemblies, standard cells).
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ZB-Anlagen Assembly lines
ZB-XX ZB-XX
BildImage
1x Seitenrahmen
1x Anschluss Windlauf
1x A.Saeule oben
TECHNICAL QUALITY OFFER.4. PRODUCTION DETROIT US.
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6. Plant Italy : overview
• Uform is equipped with two 1200 ton APeT molding lines with 32-meter schwarz tunnel ovens and obviously 8 latest generation prima-power lasers.
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• Our Try-out line:
• Idraulic press
• 830 ton
• 3200 mm x 2000 mm table
• Slide run 1400 mm
• BSN Step Furnace
THIS LINE IS PARTICULARLY USED FOR THE ROTOTYPE PRODUCTION
6.1 Plant Italy : Try-out line
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6.2 Plant Italy : Laboratory tests
• CMM Machine
Hexagon CMM machine 3300x2000x1500mm, suitable for the measurement of details in vehicle configuration.
• Romer laser scanning
Used for the certification of the geometry of the deep drawn parts
• Thinning measurement
According to the simulation we measure the thinning in the critical zone
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6.2 Plant Italy : Laboratory tests
• GOM
Automatic 3D laser Scaner
1- High measurement speed
2- Possibility to measure many parts for each batch
3- Automatic capability
4- High measure accuracy
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Plant u-form Dislocation
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• The corporate reorganization processes dictated by the needs of the production market are increasingly articulated through the dislocation and break-up of the company, factors that actually expandthe competitive capacity of the company.
• Precisely because of these processes u-form is expanding its boundaries by reaching:
7. Plant u-form Dislocation
Detroit
Poland
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Plant u-form Detroit
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8. Plant u-form Detroit
• The building in Detroit is located in St.Aubin Street
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8. Plant u-form Detroit
• Planimetry Machinery Location and Sheme exhaust
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8. Plant u-form Detroit
Inside the structure there are:
• Laser;
• Press;
• Oven
• Shot Blasting/oiling
• Welding cells
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Plant u-form Poland
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9. Plant u-form Poland
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Costruction Planning Machineries Planning
9. Plant u-form Poland
WeekGROUND ACQUISITION the land is secured
FACILITY/BUILDING DESIGN15 January 2021 (designing is in advanced stage)
CONSTRUCTION PERMITS 15-28 January 2021BUILDING CONSTRUCTION KICK-OFF
1 March 2021
GROUND WORKS COMPLETED 30 April 2021BUILDING FUNDAMENTS COMPLETED
15 May 2021
BUILDING STRUCTURE/PILLARS COMPLETED
10 June 2021
BUILDING ROOF AVAILABLE / FACILITY IS COVERED
10 July 2021
BUILDING WALLS AVAILABLE / FACILITY IS CLOSED
30 July 2021
EARLY ENTRY TO PRODUCTION BUILDING
15 August 2021
SERVICE INSTALLATION COMPLETED
15 September 2021
OFFICES AVAILABLE 15 September 2021ALL CONSTRUCTION COMPLETED - Occupancy Permit
30 September 2021
Week
HF LINE SAT April 2022LASERS SAT April 2022SHOT BLASTING SAT April 2022
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