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THAI MITSUWA PUBLIC CO.,LTD - Corporate Profile - As of Aug 22, 2018

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Page 1: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

THAI MITSUWA PUBLIC CO.,LTD

- Corporate Profile -

As of Aug 22, 2018

Page 2: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Ⅰ Corporate Profile

-General Company Information

-Certificate & Environmental Assessment

Ⅱ Factory Layout & Equipment (Pathum Thani)

-Plastic Injection Molds Processing Line

-Paint & Printing Processing Line

-Others (Assembling, QA/QC, Mold Shop etc…)

Topics

THAI MITSUWA PUBLIC CO.,LTD

Page 3: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Company Location

Korat Factory

(2nd Factory in Thai)

Pathumthani Headquarter

(1st Factory in Thai) Mitsuwa Electric Industry Co.,Ltd

(Principle Share Holder)

-Korat Factory

(203 km from SVM Airport)

-Pathumthani Headquarter & Factory

(58 km from SVM Airport)

Corporate Profile

Page 4: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

1959 Mitsuwa Electric Industry Co.,Ltd has been established in Osaka, Japan

1962 Plastic Molding Factory has been established in Osaka, Japan

1987 Thai Mitsuwa Public Co.,Ltd has been established in Thailand

1998 Magnesium project has started in Osaka Factory.

2003 Listed on MAI, the Stock Exchange of Thailand

2004 2nd Factory at Korat in Thailand has been established.

2011 Korat Factory has started the operation of Magnesium molding products.

Corporate Philosophy

“Manufacturing products to fulfill customers' requirements,

with supply high quality products, delivery on time and

continuous improvement for customer satisfaction”

History of Mitsuwa Group

Page 5: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Establishment : December, 1959

Paid Capital : 98,000,000 JPY

Business Line : Plastic and Magnesium Injection Molding, Mold Design

Product Development & Design Engineering

Employees : 280

Corporate Profile

Mitsuwa Electric Industry Co.,Ltd

Mitsuwa Electric Industry Co.,Ltd

Page 6: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Establishment : November, 1987 (Operation start July, 1988)

Paid Capital : 199,500,000 BAHT (As of April 2005)

Business Line : Plastic and Magnesium Injection Molding

Mold Design, Manufacturing & Repair

Employees : Consolidated 2,261 (Pathumthani 1,194 / Korat 1,067)

Stock Market : Oct, 2003 Listed on

The Stock Exchange of Thailand (code: TMW)

Corporate Profile

Thai Mitsuwa Product Line

Plastic & Magnesium Injection Parts

for Automotive & Home Appliance,

Office Automation

Thai Mitsuwa Public Company Limited

Pathumthani Headquarter

(1st Factory in Thai)

Korat Factory

(2nd Factory in Thai)

Page 7: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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(Ref. 2017 Annual Report)

Automotive

OA&Home Appliance

Magnesium

Mold

43%

5%

24%

28%

Revenue by Industry

Plastic Pathumthani

56%

Plastic Korat 10%

Magesium Korat 28%

Mold 5%

Other Income 1%

Thai Mitsuwa Annual Sales Revenues 2017

Total

2,967Million Bath

Corporate Profile

Page 8: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Thai Mitsuwa Main Business Line

Magnesium Parts

Camera

Plastic Parts

OA & Home

Appliances

Corporate Profile

Plastic Parts

Automotive Mold

Shop

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Beijing

TMW Main Business Line (Plastic Injection Products)

Sales Revenue Automobile Industry

Home Appliance &Office Automation

64%

Automotive Electric Appliances

(Office Automation&Home Appliance )

(Ref. 2017 Annual Report)

Corporate Profile

36%

Page 10: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Plastic Injection : Automotive Parts

Exterior Parts

Interior Parts

Car audio

Parts

Client:

Motor Cycle

Parts

Corporate Profile

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Beijing

Home Appliance

Office Automation

Client:

Plastic Injection : Electric Appliances (Home & Office Appliance)

Door Monitor

Corporate Profile

Page 12: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Home Appliance (Mirror less Single Lens

Reflex Camera etc…)

Client:

Magnesium Injection : Electric Appliances (Home Appliance)

Corporate Profile

~Korat Factory Magnesium Thixomolding Operation Line~

Page 13: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

ISO Certificate

ISO TS 16946-2009 ISO 9001-2015

TMW Quality Policy;

Strive to develop Products with the best quality . Keep the Customer's Delivery on time Perform Risk

Management in order to fulfill our customer's satisfaction with continuous improvement.

*The International Automotive Task Force (IATF) 16949:2016 automotive standard was released in October 2016. TMW has already

completed the Audit and the Certificate will be issued on Sep, 2018.

Corporate Profile

Page 14: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

The Green Industry Certification

Certification of Green Label

The Ministry of Industry has set up the green industry project to put forward and promote

the industrial sector to conduct environmentally-friendly operations. TMW’s efforts for environmental

initiatives are recognized nationally and our awards are as follows.

A certified green label (Green Label) study and analysis of product life cycle (LCI-LCA) to reduce pollution

and reduce greenhouse gas emissions , which projects are a part of implementation proactive environmental

conservation of the Ministry of industry.

Corporate Profile

Page 15: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Solar Energy System

With the aim of reducing CO2 emissions, TMW has installed solar panels and storage batteries on the

rooftops of the office and factories in 2018.

Corporate Profile

Factory 1

182.85 KW.

Office

60.95 KW.

Factory 5

152.375 KW.

Factory 6

152.375 KW.

Factory 8

158.075 KW.

Factory 3

121.90 KW.

Warehouse

91.425 KW. Factory 9

850 KW.

Page 16: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Ⅰ Corporate Profile

Ⅱ Factory Layout & Equipment (Pathum Thani)

-Plastic Injection Molds Processing Line

-Paint & Printing Processing Line

-Others (Assembling, QA/QC, Mold Shop etc…)

Topics

THAI MITSUWA PUBLIC CO.,LTD

Page 17: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Pathumthani Headquarter & Factory Total Site Area : 60,404㎡

Building Space: 32,013㎡

Factory Layout

FACTORY 8

Thai Mitsuwa Public

Company Limited

FACTORY 6 FACTORY 7 FACTORY 5 FACTORY 4 FACTORY 2 FACTORY 1

WAREHOUSE

1

WAREHOUSE

2

FACTORY 3 &

MOLD SHOP WAREHOUSE

5

FACTORY 9

Page 18: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Quality Assurance

President & CEO

Mr.Yamada Hiroshi

Administration

Accounting/BOI

Mr. Takeguchi

Factory Manager Mr. Tsuruhara

Factory Manager

QMR

Production

(Injection)

Production

(Spray&Assy)

Engineering

Mr.Hosoya / Mr.Oriuchi / Mr.Yoneuchiyama

Mr.Okubo

Mr.Handa (Advisor)

Mr.Somchart

MR. Mr.Phaitoon Kladkhiew

Sales & Marketing

Mr. Sakaguchi

Mr.Kamada (Electric) / Mr.Tsujimoto (Automotive)

Production Control

Delivery / Packing

Mr.Morita / Mrs.Fumiko

ISO

Organization Chart (Pathumthani Headquarter & Factory)

Vice Factory Manager Mr.Phaitoon Kladkhiew

Corporate Profile

Page 19: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing 8 9

Normal Injection (30 ton-450 TON)

Double Injection (120-300 TON)

Large Injection (850-1600 TON)

H/C Injection (130-650 TON)

Normal Injection (280 ton-800 TON)

8th Factory

Plastic Injection Molds Processing Line

Factory Layout

Normal Injection H/C Injection

(220 ton-850 TON)

Robot/Spindle Conveyor Silk & Pad Printing, Laser Marking

Vacuum UV Spray

Anti statics painting Automation Spray Booth

& Clean Room

Paint & Printing Processing Line

9th Factory

Page 20: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Equipment List;

● Normal Injection Molding Machine

30 Ton – 1600 Ton = Total 98 sets

● Double Color Injection Molding Machine

120 Ton = Total 7sets

● Heat & Cool Injection Molding Machine

130, 250, 450, 650 Ton= Total 15sets

Machine Maker :

JSW, FANUC, Mitsubishi, Sumitomo, Toshiba,

Meiki, Nisset etc...

Detail Equipment List As of 2016

NO. MACHINE (TON) SETS

1 30 5

2 50 13

3 55 3

4 80 1

5 100 17

6 120 1

7 120 (DOUBLE INJ.) 7

8 130 (H&C) 2

9 140 1

10 140 (H&C) 1

11 150 5

12 160 1

13 180 3

14 200 1

15 210 2

16 220 8

17 250 1

18 250 (H&C) 1

19 280 (H&C) 2

20 300 3

21 350 8

22 450 16

23 450 (H&C) 3

24 650 4

25 650 (H&C) 2

26 660 (H&C) 3

27 850 2

28 850 (H&C) 1

29 1300 2

30 1600 1

TOTAL 120

Factory Layout

Page 21: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Inspection Tool; QA Inspection Department TMW can conduct variety of inspections to ensure conformity of product specification and quality.

Microscope Digital Calipers

/Gloss Meter

Push Pull Gauge for Tensile & Compressive Test

Outline of Factory

CMM (Capability Maturity Model ) Auto / Manual Machine

Page 22: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 1 : Normal Mold Injection Machine 30 ton-450 ton

Factory 5 : Double Molding Injection and Normal Machine 100-300 ton

Plastic Injection Molds Processing Line

Factory Layout

Page 23: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 6 : Large Scale Injection Molding Machine 850-1600 ton

Factory 7 : Hot/Cold Thermal Cycling of Injection Molds Machine 130 ton-650 ton

Plastic Injection Molds Processing Line

Factory Layout

Page 24: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Utilizing Thermal Cycling System (LPG, Boiler, Chiller, Water Temperature Controller) for

Mold Heating & Cooling Phase.

LPG CHILLER BOILER

MOLD

Advanced Injection Molding Technology

RO Unit

Controller

Valve

Station

Hot/Cold Thermal Cycling of Injection Molds Technology

Page 25: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Heat/cool molding process also enables the use of glass-reinforced structural materials for

high-gloss finish applications and increasing gloss by 50% to 90% and reducing surface

roughness.

Heat & Cold Injection Conventional Injection

Advantage Point

-High-gloss finish applications.

-Weight saving compared

with CS Product(1.2kg>>500g)

Case Study: Hot/Cold Thermal Cycling of Injection Molds Technology

Advanced Injection Molding Technology

Comparison Table

Page 26: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 8 Automated Robotic Spray Line, Clean Room and Laser Marking

Painting Processing Line

Factory Layout

Anti Static

Under-Coating

Top-Coating

Inspection Process

Screen Printing

Our Automated Robotic Spray Line optimizes cost & cycle time reduction.

Page 27: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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New Factory (Construction Status of Factory No.9 )

Site Area of Factory No.9 : 8,910㎡

Building Space of Factory No.9 : 7,722㎡

Factory Layout

FACTORY 9

Painting Processing Line Factory 9 Electrostatic Spray Painting by Automation Robot(For Mass Production)

Electrostatic spray painting can reduce the loss of problems with uneven coverage and

overspray that result from using a regular spray painter.

Air Blow Base Coat Top Coat

Baking Oven Unloading Line

Page 28: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 3 UV Spray & Dry, Vacuum Evaporation

Painting Processing Line

Factory Layout

In high vacuum, evaporated particles can travel directly to the deposition target.

Bell Jar (Vacuum Chamber) & Tungsten Filament

Pre-treatment

Under-Coating

UV Dry

Vacuum Evaporation

Clear-Coating

Page 29: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 5 & Factory 8 (Laser Marking Machine)

Interior Button for Automobile Parts

Painting Processing Line

Factory Layout

Page 30: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Factory 5 Silk Screen & Pad Printing, Hot Stamp Line

Silk Screen & Pad Printing Hot Stamp

Printing Processing Line

Factory Layout

Page 31: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing 8 9

Under Construction

Assembling & Packing Process Line; Factory 5 Assembling Line

(Manual Assembling, Vibration Welding, Laser Cutting)

Factory Layout

Page 32: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Vibration Welding Technology;

Factory Layout

Two plastic parts are

in frictional contact with each other

Certain frequency,

amplitude and pressure.

The vibration welding process is suitable for welding of compatible thermoplastic parts along flat seams

which have to be high strength, pressure tight and hermetically sealed.

Page 33: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

MACHINE SETS

1. WIRT CUT MACHINE

SP43 MAKINO 1

2. MACHINING CENTER

V33 MAKINO 1

V33I MAKINO 1

F3 MAKINO 1

MCV-560 OKK 1

KE-55 MAKINO 1

3. EDM MACHINE

AQ35L SODICK 1

AG60L SODICK 1

4. RADIAL DRILLIN

NSR-1260D NAMSUN 1

5. LATHE MACHINE

NARA4311 NAMSUN 1

6. MILLING MACHINE

NSM-4 NAMSUN 1

7. PRECISION SURFACE GRINDING MACHINE

ACC-350 OKAMOTO 1

63ST OKAMOTO 1

ACC105DX OKAMOTO 1

8. ARGON MACHINE

SW9800 SANWA 1

9. LASER WELDING MACHINE

SWA150 SISMA 1

CAD/CAM UNIGRAPHICS 5

MICROSCOP MITUTOYO 1

TOTAL 22

TMW Mold Shop Equipment List;

EDM CMC

Wire Cut

Outline of Factory

Page 34: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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Beijing

Delivery; We offer comprehensive door-to-door transport services, using our owned company

truck forwarding timely to your local parts assembling site in Thailand.

Owned Company Truck, Fabrication shop of plastic box and warehouse

Outline of Factory

Page 35: Corporate Profile - THAI MITSUWA › images › Company _Profile.pdfⅠ Corporate Profile -General Company Information ... 16949:2016 automotive standard was released in October 2016

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THAI MITSUWA PUBLIC CO.,LTD

“Manufacturing products to fulfill customers' requirements,

with supply high quality products, delivery on time and

continuous improvement for customer satisfaction”