corporate profile - 株式会社ihi · pdf filecorporate profile as a member of ihi ... marine...
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CORPORATE PROFILEAs a member of IHI Group,IHI Compressor and Machinery Co., Ltd.is a comprehensive engineering company that meets global needs with technologiesand services network.
7-12, Shinonome 1-chome, Koto-ku, Tokyo 135-0062, JapanPhone : 81(3)-6703-0350 / FAX: 81(3)-6703-0353URL : http://www.ihi.co.jp/icm/ ICM-A-010-0
●The contents of this brochure are as of November 2014.●Note that the contents of this brochure are subject to change without notice. ●The printed color representations on this brochure may look different from the actual products.
Technologyand
network
Production
Compressor
Hydraulic motor and pump
Marine turbocharger
Gear
Offering a reliable product by technological innovation
Sales
Compressor
Gear
Lubricating system
Separator
Preparations to meet diverse needs timely and accurately
Engineering
Semiconductors and solar cell-related equipment
Various plants
Advanced total engineering with our experience and skills
Service
Compressor
Gear
Separator
Lubricating system
Service provided for the satisfaction of customer in the field
IHI Group
We offer technology that will enrich
the future living by supporting industry
and society. We will continue to refine
the highly reliable technology and
respond flexibly.
While honing our skills, we have already
established a strong network connecting
manufacturing, sales, service, and
engineering in order to meet the various
needs of customers.
We are a comprehensive engineering
company that is highly evaluated in the
global market of the compressor and
machinery field and always promoting
the manufacturing of innovative
products.
As a member of IHI Group,IHI Compressor and Machinery Co., Ltd.is a comprehensive engineering company that meets global needs with technologiesand services network.
IHI COMPRESSOR AND MACHINERY TECHNOLOGY & NETWORK01 IHI COMPRESSOR AND MACHINERY TECHNOLOGY & NETWORK 02
Most of our products and technologies are rarely seen directly.
However, if you feel your daily life is “comfortable”,“convenient” and “safe”, products of
IHI Compressor and Machinery are certainly working behind the scenes.
Our technology is utilized for creating comfortable lives, and a safe and secure society.
Compressor
Compressor numbercontrol system
Gear
Separator
Lubricating system
Slurry recycling system
Air compressionplant facility
CNG eco-station facility
Turbo refrigerator
Production
Sales
Service
Engineering
Separator
Compressor
Lubricatingsystem
Slurry recyclingsystem
Gear
Sewage aeration blower
Tunnel fan
Boiler fan
Separator
Gear
Marine turbocharger
Hydraulic motorand pump (ship)
Industrial infrastructureSocial infrastructure
Marine
Global
IHI COMPRESSOR AND MACHINERY BUSINESS FIELD03 04IHI COMPRESSOR AND MACHINERY BUSINESS FIELD
O�ering a reliable product by technological innovationAdvanced manufacturing of innovative products supporting industry and society
Gear
In pursuit of high technology, we aim at making an advanced factory for the 21st century in order to supply various products—such as plants, machines, facilities, and machinery parts—that will support industry and society and be useful to our daily lives.
Precision grinding of gears
Hydraulic motor Deck craneMarine turbocharger Container ship
Hydraulic motor and pumpCompressor
Compressors produced by world-class rotating parts manufacturing technology and high-precision machining techniques
Hydraulic motors and pumps that traditionaltechnology was succeeded with high quality and performance.
Marine turbochargers which were built up high quality and reliability by high-temperature and high-speed technology.
Reciprocating compressor
Marine turbocharger
IHI Compressor and Machinery is the exclusive manufacturer of various turbochargers for diesel and gas engines applied for marine and power-generation. Our products have advanced along with the evolution of Japanese turbocharged diesel and gas engines, and we are able to meet market needs with an extensive product line up.
We have established an integrated production management system that manages from raw materials carrying to parts processing and the assembling of gears. Under the strict quality control, we satisfy volume needs ranging from small quantities to mass production.
Bull gear and pinion gear for turbo compressor
Being accepted technologybased on long experience and high-speed gear research, our products have been widely adopted by customers. We are able to produce more reliable gears by introducing a state-of-the-art gear tooth surface grinder and CNC machine for the commercialization of technology.
Turbo compressor
As a Japanese pioneer with over 40 years of experience in the field of turbo compressors, we can make proposals to meet customer’s various needs offering the advanced turbo compressors from our extensive product line up.
WN series reciprocating compressor boasts world-class efficiency.It has high reliability and robustness in its more than 60-year history.
Energy-saving, maintenance-saving,and eco-friendly GP series oil-free compressors are being applied in multipurpose use of many industries since lubrication, cooling, and sealing are performed with water.
Screw compressor
Used as the power source of cargo-handling gear (deck cranes) on vessels such as cargo and timber carriers, our hydraulic motors and hydraulic pumps are highly evaluated by many users for high performance, high quality, operability, and safety. Demand is growing, especially due to the enlargement of container ships.
Production01
IHI COMPRESSOR AND MACHINERY PRODUCTION05 06IHI COMPRESSOR AND MACHINERY PRODUCTION
CompressorIn every industry, compressors are essential for use in processes and as a power source.We satisfy customer’s needs with an extensive product line up backed by technology.
Vertical type planetary gear Parallel-axis gear
Standard gear for mass production
Lubricating system A precise dispensing system supplies or spreads a fixed amount of fluid with high accuracy. It can be used in various fields and in combination with pumps and nozzles.
Auto Greastar is a small lubricating device to supply grease or oil. It is used in a wide variety of fields, including press machine, machine tool and construction machinery.
Reduction gear for pulverized coal mill
Precise dispensing system Auto Greastar
Reduction gearfor tire plant mixer
Planetary reduction gear for elevator parking
* The f low rate range is obtained at the descr ibed discharge pressure. Compressors are selectable depending on the discharge pressure and f low rate.
GearWe respond to the requirements from the customer by our many experiences.
Every moving part of machinery requires lubrication. In our long history, we have developed high quality and multifunctional products. We respond to customer’s needs with domestic and global service network.
High speed gear
Planetary reduction gear for gas turbine
Horizontal type planetary gear
Large planetary reduction gearfor sugar mill
Type
Main motor output
Flow rate
Discharge pressure
Water injection type
15~75kW
0.7~12.7㎥/min
0.69MPa(G)
Reciprocating compressor
Type
Main motor output
Flow rate
Discharge pressure
Centrifugal type
375~950kW
3,600~10,550㎥/h
0.69MPa(G)
Type
Main motor output
Flow rate
Discharge pressure
Centrifugal type
125~230kW
1,344~2,598㎥/h
0.69MPa(G)
Type
Main motor output
Flow rate
Discharge pressure
Centrifugal type
900~1,800kW
9,500~20,000㎥/h
0.69MPa(G)
Type
Main motor output
Flow rate
Discharge pressure
Centrifugal type
250~450kW
2,400~4,800㎥/h
0.69MPa(G)
WN series
Turbo compressor TRX series
Turbo compressor TRE seriesScrew compressor GP series
Turbo compressor T2A series
Turbo compressor TRA seriesType
Main motor output
Flow rate
Discharge pressure
Reciprocating type
15~1,000kW
2.7~56.5㎥/min
0.69MPa(G)
Preparations to meet diverse needs timely and accuratelyPrompt action and substantial network
We have established substantial network for quickly offering products of IHI Group.
Sales02
IHI COMPRESSOR AND MACHINERY SALES07 08IHI COMPRESSOR AND MACHINERY SALES
TOTALSUPPORT
Turbo compressor Screw decanter
Products
Spare parts for our products are fully stocked and can be delivered to all over the world quickly and safely. We also sell IHI parts manufactured under the strict quality control.
We provide a high degree of satisfaction and a sense of security based on know-how accumulated through long experience of maintenance work. In addition, the quick response by our service network is highly trusted by customers.
A set of facilities comprising the key hardware of a domestic or overseas plant, is delivered to the customer after precise installation and commissioning.
Installation
Installation and commissioning of a set of facilities IHI parts
Service03
After-sales serviceCNG eco-station facility
Compressor Separator Turbo refrigerator Lubricating system
Gear Number control systemBoiler fan Tunnel fan
Sewage aeration blower Others
Installation
We provide a high level of satisfaction and a sense of
security with our long experience and accurate work.
We supply
IHI parts at all times
and under the strict
quality control.
Screw compressor Filter
We handle various types of machinery, from large special-purpose machines to general-purpose machines.
Service provided for the satisfaction of customer in the �eld.
Precise service and delicate maintenanceFrom installation to after-sales service, thorough and reliable service is provided.Maintenance is performed with family-like care.
Partssupply
We offer quick and
careful periodic
inspection or
after-sales service.
After-salesservice
Parts supply
IHI COMPRESSOR AND MACHINERY SERVICE09 10IHI COMPRESSOR AND MACHINERY SERVICE
Engineering04
Diamond Slurry Recycling System (DSRS)
Cutting fluid collecting system Highly efficient coolant collecting system
DSRS-255S
This system significantly reduces operating cost in solar cell or semiconductor manufacturing through the reuse of abrasive grains and coolant that are separated and collected from the slurry produced during the silicon ingot slicing process.
WSRS-255W
This system recycles polluted cutting fluid produced by cutting the outer periphery or plane of ingots in the solar cell or semiconductor manufacturing process. This is a fully sealed, fully automatic system which realizes a reuse rate of 90%. In addition, the chemical-free filtration feature reduces the burden of the wastewater treatment facility, as well as extracts silicon powder as a by-product.
This system can recycle polluted slurry produced during the slicing of LED sapphire ingots as well as during production of solar cells or semiconductors. By collecting and reusing the coolant, operating cost can be reduced. Since the slurry is automatically supplied and drained, the burden of replacing coolant for every slice is reduced.
Slurry recycling system We have developed a system to reduce the waste and recycle the silicon, abrasive grains, coolant, and water used in semiconductor silicon wafer manufacturing. Building on this system’s success and the trust that it earned, we expanded the scope to include solar cell wafer and monocrystalline silicon chip recycling systems, which have been highly evaluated by customers. This system enables the reuse of expensive subsidiary materials used in large amounts.In addition, it automatically performs all processes from supply to drainage of slurry,
thereby reducing operating cost.The slurry recycling system recycles high-value-added raw materials, such as rare metals, and valuable resources which have a positive impact on operating cost if they are collected and reused. We are offering a slurry recycling service to customers using our own facility, including distiller, filter, and centrifugal separator.We also provide consultations concerning separation and filtration tests for various kinds of slurry.
Air compression plant facility
Installation and commissioning of various facilities
Wire saw slurry recycling system
IHI-FUNDABAC filterVacuum distillation system
Wire Saw Slurry Recycling System (WSRS)
Advanced total engineering with our experience and skillsMore easier-to-use and efficient systems
We provide consulting, planning, and construction for industrial plants and other projects. With extensive experience and reliable skills, we meet customer’s demand with “more easier-to-use and efficient systems.”
We construct various equipment systems that satisfy customer needs, for example the electrical, water-cooling, air driers, and piping equipment for air compression plants.
The combination of a wire-saw slurry recycling system and a vacuum distillation system or filtration system enables highly efficient coolant collection. Not only we do just install the facility, but also we offer a coolant recycling service in which we collect polluted slurry from the customer as a raw material, recycle it, and deliver the recycled coolant to the customer. We also offer various testing services, including distillation, filtration, and centrifugal separation tests that use our own facilities.
IHI COMPRESSOR AND MACHINERY ENGINEERING11 12IHI COMPRESSOR AND MACHINERY ENGINEERING
Hokkaido Office
Tohoku Office
Iwaki Office
Niigata Office
Utsunomiya Office
Chiba Office
Chiba Works
Yokohama Office
Gunma Office
Kashiwazaki Office
Nagoya Office
Shizuoka Office
Osaka OfficeOsaka Works
Keiji OfficeHimeji Office
Taiwan
Hiroshima Office
Kurashiki Office
Takamatsu Office
Kure Office
Fukuoka Office
Nagasaki Office
Oita Office
Miyazaki Office
Kagoshima Office
Akita Office
Okinawa Office
IHI System TechnologyTaiwan Co., Ltd.
Hokuriku Office
Matsumoto Office
Tatsuno Works
Head Office
Katata WorksParts Supply & Technical Center
Tokyo Office
Main Products
Katata Works
Various types of Reduction Gears Reduction gear for Sugar Mills, for Powdered Coal, for various kinds of Generators, for Elevator Parking Equipments and for Deck Crane
Main Machined PartsVarious kinds of Gears for reduction gear, and increasing gear
InspectionMeasurement of every kind of gear profile
Head Office
Company nameYear of establishmentCapitalShareholderBusiness
Main Products
Tatsuno Works
Compressor, Marine Turbocharger, Hydraulic-motor & Pump Organic Rankine Cycle Power Generator
Main Machined PartsVarious kinds of Impellers, Turbine shaft for Turbocharger,Screw rotor for Screw-compressor, Cylinder-liner and Piston & Rod for reciprocating compressor, Various kinds of casings, Grinding of cutter
Inspection3D-measurement, Calibration of thermometer and pressure gage
IHI Compressor and Machinery Co.,Ltd.
September, 1965 The company name was changed due to merger in July 2007.
1,033.5 million yen
IHI Corporation owns 100% shares.
Machinery manufacturing and maintenance service
Parts Supply & Technical CenterThis provides the storage and delivery hub of maintenance parts for compressor, refueling equipment and etc., and a service training center for service staff and our customer.
IHI COMPRESSOR AND MACHINERY CORPORATE PROFILE & NETWORK13 IHI COMPRESSOR AND MACHINERY CORPORATE PROFILE & NETWORK 14
Corporate Pro�le & Network