corporate profile 2016 - 2017 - daifuku bcs · screening conveyor tilt tray so re carrousel for ba...
TRANSCRIPT
CORPORATE PROFILE 2 016 - 2 017
Evolving our material handling technologies to value creating technologies
Based on its material handling technologies,
Daifuku has pursued streamlined logistics in the manufacturing,
distribution, and service industries and has grown into one of the world's leading
material handling systems provider. Capitalizing on the wealth of technologies and knowledge
accumulated through our global development, we aim to become a Value Innovator
that provides customers with optimal and best solutions to enhance their competitive advantage.
Daifuku continuously innovates to revolutionize tomorrow.
01 02
J A P A N
Founded in 1937, Daifuku has grown in step with
the Japanese industry. According to the changes
in material handling needs, we have continuously
pursued more effective material handling and have
accumulated experience in the manufacturing,
distribution and service industries. We now have
operations throughout the world, with production
sites and of�ces in 22 countries and regions.
A S I A | O C E A N I A
One of the world’s largest sporting goods distribution centers
Automated warehouse system for specialized paper Distribution center for a major food wholesaler Sorting system at a third party logistics company
Passenger vehicle production line (Thailand)
Distribution center for a logistics company (South Korea) Self-service baggage check-in (New Zealand) Storage system for a major pharmaceutical wholesaler (China)
Globally expanding network in 22 countries and regionsD A I F U K U G l o b a l N e t w o r k
Employing advanced technologies developed in Japan worldwide
Since installing our first conveyor system in Taiwan
in 1975, we have helped customers throughout
Asia streamline their material handling processes.
We currently have affiliates in China / Taiwan (9 affiliates),
South Korea (3), India (2), Singapore (2), Malaysia,
Thailand, and Indonesia, establishing a structure to
provide optimal logistics systems. In 2014, New Zealand
-based BCS Group Limited joined the Group,
establishing a business foundation in the Oceania region.
Developing business in Asia,a region with great growth potential
[ ●Main of�ces in Japan ]Headquarters, Tokyo Head Of�ce, Shiga Works, and Komaki Works
[Group companies conducting business activities in Japan]Contec Co., Ltd. / Contec Software Development Co., Ltd.Daifuku Plusmore Co., Ltd. / Hiniaratakan CorporationDaifuku Business Service Corporation / Daifuku Manufacturing Technology Co., Ltd.Daifuku Renace Co., Ltd. / Iwasaki Seisakusho Co., Ltd.
[ ●Asia & Oceania Branch Of�ce / Group Companies ]Philippine Branch Office / Istanbul Branch Office / BCS Airport Systems Pty Limited / BCS Logistics Solutions Pty LimitedBCS Infrastructure Support Pty Limited / Daifuku (China) Co., Ltd. / Daifuku (China) Manufacturing Co., Ltd. Daifuku (China) Automation Co., Ltd. / Daifuku (Suzhou) Cleanroom Automation Co., Ltd. / Contec (Shanghai) Co., Ltd.Daifuku India Private Limited / ForgePro India Private Limited / P.T. Daifuku Indonesia / Daifuku Korea Co., Ltd.Clean Factomation, Inc. / Hallim Machinery Co., Ltd. / Daifuku (Malaysia) Sdn. Bhd. / BCS Integration Solutions Sdn. Bhd. BCS Group Limited / Daifuku Mechatronics (Singapore) Pte. Ltd. / BCS Integration Solutions (Singapore) Pte. Ltd. Taiwan Daifuku Co., Ltd. / Taiwan Contec Co., Ltd. / Daifuku (Thailand) Ltd.
03 04
T H E A M E R I C A S E U R O P E
D A I F U K U G l o b a l N e t w o r k
Storage system for a cookware manufacturer (U.S.A.)
Airport scanning system (Canada) Automatic guided vehicle transporting furniture (U.S.A.) Conveyor line at a computer factory (U.S.A.)
One of the largest distribution centers in Europe (Sweden)
Storage system at a food supermarket (Sweden) Of�ce automation equipment center (Netherlands) Parts storage for a household equipment manufacturer (Germany)
Daifuku products have yielded impressive sales
results in Europe. We developed two of Europe’s
largest distribution centers in Denmark and
Sweden and delivered a range of material handling
systems and equipment to customers in the United
Kingdom, Germany and other European countries.
In addition, we have entered a business alliance with
Austria-based Knapp, which boasts strength in piece
picking systems. Daifuku will continue to strengthen
its foothold in Europe.
[ ●Branch of�ces and group companies in North and Central America ]Daifuku North America Holding Company / Daifuku America CorporationJervis B. Webb Company / Elite Line Services, Inc. / Wynright CorporationLogan Teleflex, Inc. / Contec DTx Inc. / Daifuku Canada Inc.Jervis B. Webb Company of Canada, Ltd. / Daifuku de México, S.A. de C.V.
[ ● Branch of�ces and group companies in Europe ]U.K. Branch Office / Germany Branch Office / Czech Branch OfficeSt. Petersburg Branch Office / Daifuku Europe Ltd. / Jervis B. Webb Company, Ltd. Daifuku Logan Ltd.
In the U.S., Daifuku North America Holding Company
oversees four operating companies. We have realized
a number of accomplishments with our systems
across an array of fields from manufacturing and
distribution to airport. We also have two affiliates
in Canada that deploy sales and after-sales services
with a focus on automobile production line systems.
Furthermore, we have established an affiliate in Mexico
and are expanding our business in Latin America.
Providing systems for the manufacturing,distribution and airport industries
Developing material handling systems throughout EU countries
05 06
Daifuku provides solutions ranging from consulting to after-sales service
To provide optimal and best solutions in various industries,
Daifuku has developed specialized systems and equipment and
expanded its reach into various markets.
We have re�ned our expertise not only as a manufacturer but also
as a system integrator, so that we can provide precise solutions
to the challenges faced by customers across a variety of industries.
We have also established a consistent support system
ranging from consulting to after-sales service.
DAIFUKU’s
Total Solution
Consulting
Production
Des
ign
Installation and operation
Planning and engineeringAft
er-s
ales
serv
ice
FA&DAFactory & Distribution Automation
Manufacturing and Distribution Systems
eFAElectronics Factory Automation
Cleanroom Production Line Systems
AFAAutomotive Factory Automation
Automobile Production Line Systems
ATecAirport Technologies
Airport Technologies
LSPLifestyle Products
Lifestyle Products Electronics
07 08
Enhancing customer’s competitiveness by proposing optimal manufacturing and distribution systems
Daifuku provides automated warehousing, various storage and
transport systems, sorting and picking systems, material handling equipment, and
information systems that are optimized for each customer and
has expanded its operations worldwide.
We have also branched out into new markets, including e-commerce,
which have become deeply rooted in modern lifestyles,
and transport systems for fruit sorting centers.
FA&DAFactory & Distribution Automation
DAIFUKU T e c h n o l o g y
eye-naviThe eye-navi is a new digital picking system that allows users to sort products into conveyed units that combine wireless indicators and collection boxes. Productivity and shipment accuracy are signi�cantly improved when the system is combined with a front-aligning conveyor that can store transported goods.
Shuttle Rack▶
Sur�ng Sorter▶
▲ Finger Domino Sorter
◀Rackbuil System
Manufacturing and Distribution Systems
09 10
Contributing to the enhanced functionality of clean rooms with leading-edge solutions
Daifuku has cleanroom material handling system plants in Japan, South Korea,
China, and Taiwan. From our global production sites, we have delivered numerous
optimal systems to the world’s leading electronic device companies.
We also support production lines by responding to the increased sizes of
semiconductor wafers and glass substrates as well as needs stemming
from the miniaturization of semiconductors.
In addition, we develop solutions that improve the entire factory’s availability.
▼Clean RGV for �at-panel display manufacturers
◀ Clean Stocker for semiconductor manufacturers
◀Cleanway for semiconductor manufacturers
DAIFUKU T e c h n o l o g y
HIDHigh Ef�ciency Inductive Power Distribution Technology
HID is essential for the clean rooms used in the production of semiconductors and �at-panel displays. It is the world’s �rst non-contact power supply system and was developed by Daifuku.This system produces no abrasion dust or sparks from power feeders, and ensures longstanding stable power supply as well as a clean and safe environment.
eFAElectronics Factory Automation
Cleanroom Production Line Systems
Clean Stocker for �at-paneldisplay manufacturers
▶
11 12
Expanding globally and supporting automakers with our technologies and experiences
In 1957, Daifuku installed Japan’s �rst chain conveyor systems in an
automobile factory production line. Since then, we have supported automobile
production with various material handling systems for more than half a century.
With installations throughout North America, Asia, and Europe, we have
production, sales, and service sites around the world.
We provide factory automation systems for all automobile production processes.
In addition, we further streamline the parts handling in customer’s factory operations.
Drop Lift▶
◀Power & Free Conveyor
▲Unit load AS/RS
◀Flexible Drive System
DAIFUKU T e c h n o l o g y
E-DIPE-DIP is an automobile paint system that enables automakers to enhance productivity, minimize environmental impact and improve painting quality. The dipping carrier �exibly adjusts the vehicle body angle when immersing and removing it from the dipping tank and controls the vehicle body from swaying in the tank.
AFAAutomotive Factory Automation
Automobile Production Line Systems
13 14
Providing faster, more accurate baggage handling technology to airports around the world
Daifuku deploys the airport technologies in collaboration
with its Group affiliates, U.S.-based Jervis B. Webb Company, U.K.-based Daifuku Logan, and
New Zealand-based BCS Group Limited. Our product lineup includes belt conveyor technology
and security systems, installed throughout the world; tilt tray sorters, which are well-received
on a global scale; self-service automated baggage check-in machines,
the demand of which is increasing; and the baggage tray system with the highest speed
in the world – 600 meters per minute. Daifuku offers airport solutions worldwide.
Check-in counter▶
◀In-line baggage screening conveyor
◀Carrousel for baggage claim◀Tilt tray sorter
DAIFUKU T e c h n o l o g y
Baggage Tray SystemOur baggage tray system operates at the world’s fastest transportation velocity of 600 meters per minute.Unlike systems that directly transfer baggage on a belt conveyor, this system conveys bags on individual trays.The system is applied at large hub airports and in transferring and sorting baggage for transit passengers.
ATecAirport Technologies
Airport Technologies
15 16
Developing a variety of products and systems that supports comfortable lifestyles
Daifuku remains a pioneer in car wash machine �eld,
developing products such as a tunnel-type car wash machine
based on its conveyor technology and a water-saving
gate-type car wash machine with reduced noise.
In addition, Daifuku markets and provides after-sales service
for bowling equipment and goods under the industry-leading
Qubica AMF brand and provides its unique apartment
construction method, Renace, through real estate developers.
Providing optimal devices and equipmentthat meet customer’s needs
Contec, a Daifuku subsidiary, manufactures and markets
various products and systems, including high-end industrial
PC products, compact and lightweight box computers for
digital signage, LAN-related products, and
photovoltaic measurement and display systems.
Contec manufactures controllers and peripheral devices
that are embedded in Daifuku’s material handling systems
as well as battery charging systems.
◀Fabrica & AWA3100
Under�oor storage using▶ the reversed-beam method
▼Bowling alley equipment and goods
◀ Camion
◀Control board
Digital signage▶
◀Wireless LAN system
LSPLifestyle Products
Lifestyle Products Electronics
DAIFUKU T e c h n o l o g y
WASH TOUCHThe WASH TOUCHⅡ is a next-generation operational panel that interactively guides users through washing options, making it easy to use across all ages.
DAIFUKU T e c h n o l o g y
Battery Charging SolutionsBy using the non-contact power supply technology, HID, Daifuku has developed a solution that allows electric vehicles, such as forklifts, to charge wirelessly.
Ⅱ
17 18
K O M A K I [ Komaki Works ]
4 -103 Komakihara, Komaki-shi,Aichi 485-8653, Japan
S H I G A [ Shiga Works ]
1225 Nakazaiji, Hino-cho, Gamo-gun,Shiga 529 -1692, Japan
T O K Y O [ Tokyo Head Of�ce ]
Shiodome Shibarikyu Buildind,1-2-3 Kaigan, Minato-ku, Tokyo 105 - 0022, Japan(Move scheduled for Sep.26,2016)
O S A K A [ Headquarters ]
3-2-11 Mitejima, Nishiyodogawa-ku,Osaka 555-0012, Japan
www.daifuku.com
Daifuku America Jervis B. Webb Daifuku (China)Manufacturing
Corporate Pro�le
Three-Year Business PerformanceYears ended March 31, 2014, 2015 and 2016
(Million yen)
□ Company name: Daifuku Co., Ltd.
□ Establishment : May 20, 1937
□ Paid-in capital: ¥ 15,016 million( as of March 31, 2016)
□ Consolidated net sales : ¥ 336,184 million (�scal year ended March 31, 2016)
□ Employees : 7,835 (consolidated, as of March 31, 2016)
□ Main �nancing banks : Mizuho Bank, Ltd.
Sumitomo Mitsui Banking Corporation
The Bank of Tokyo-Mitsubishi UFJ, Ltd.
2014 2015 2016
Net Sales 241,811 267,284 336,184
12,556 14,883 20,878
As a Global Company, as a Corporate CitizenIn 2011, Daifuku formulated its Environmental Vision 2020. Under the vision, we strive to improve product quality and enhance safety awareness, while developing environmentally friendly products and reducing waste generated by production activities. In addition, we strictly abide by international standards and rules as a global company and actively contribute to communities as a corporate citizen.
For details, please visit our Corporate Responsibility page :
www.daifuku.com/sustainability
CSR
Shiga Works
Management
Operating Income
Jervis B. Webb (Canada) Wynright
Contec DTx
T H E A M E R I C A S
Daifuku America Corporation
Jervis B. Webb Company
Jervis B. Webb Company of Canada, Ltd.
Wynright Corporation
Contec DTx Inc.
Daifuku (China)Automation
Daifuku Singapore
Hallim Machinery
Taiwan Contec
Daifuku Korea
Daifuku Thailand
Daifuku (Suzhou)Cleanroom Automation
Clean Factomation
Taiwan Daifuku
Daifuku Logan
Global Production Sites of the Daifuku Group
A S I A|O C E A N I A
Daifuku (China) Manufacturing Co., Ltd.
Daifuku (China) Automation Co., Ltd.
Daifuku (Suzhou) Cleanroom Automation Co., Ltd.
ForgePro India Private Limited
Daifuku Korea Co., Ltd.
Clean Factomation, Inc.
E U R O P E
Daifuku Logan Ltd.
Hallim Machinery Co., Ltd.
Daifuku Mechatronics (Singapore) Pte. Ltd.
Taiwan Daifuku Co., Ltd.
Taiwan Contec Co., Ltd.
Daifuku (Thailand) Ltd.
Masaki Hojo President and CEO
Akio Tanaka Executive Vice President COO
Mikio Inohara Executive Vice President CFO and CRO
Shuichi Honda Director
Hidenori Iwamoto Director
Yoshiyuki Nakashima Director
Seiji Sato Director
Hiroshi Geshiro Director
Noboru Kashiwagi Outside Director
Yoshiaki Ozawa Outside Director
Tatsujiro Kurosaka Corporate Auditor
Yoshihisa Kimura Corporate Auditor
Isao Kitamoto Outside Corporate Auditor
Hiroyuki Torii Outside Corporate Auditor
Ryosuke Aihara Outside Corporate Auditor
19 20
Daifuku continues to innovate and grow
Daifuku has remained a pioneer in the �eld of material handling in Japan for nearly 80 years. We have continuously developed and introduced various innovative products. Daifuku strives to take up challenges to provide products and services that bene�ts society.
Since 1937DAIFUKU
Experiencing the latest solutions at our unrivaled exhibition center
Hini Arata Kan
□ Facility facts (Located within Shiga Works)
Building area : 6,049m2 (65,110 ft2) Floor space : 19,482m2 (209,702 ft2) Building height : 25.1m (82 ft) (4 levels, 3 stories above ground)
□ For inquiries or a reservation, visit :
www.daifuku.com/showroom
1F M 2 F 2F 3F
■ Automobile assembly line systems
■ Automated storage systems
■ Storage and sorting systems
■ Event hall
■ Meeting rooms
■ Picking and sorting systems
■ Logistics management systems
■ Material handling tools
■ Cleanroom transport and storage systems
■ Car wash machines
■ Daifuku Group exhibit
■ Comprehensive showroom
■ International conference hall
■ Restaurant
At Hini Arata Kan, Daifuku’s full-scale exhibition center, visitors can watch demonstrations and experience our material handling systems and equipment along with products from other logistics vendors, encompassing 400 different items in 150 categories.
* The names of customers that appear above are their names in the indicated years. *The names of products are current names. Their previous names are not indicated.
■ Floor map
● Develops the DUOSYS super-fast mini load AS /RS
Hini Arata Kan
’37 ’95
’96
’97
’99
’01
’05
’06
’07
’02
’04
’08
’16
’15
’14
’13
’12
’11
’10
’57
’63
’65
’69
’70
’72
’73
’75
’77
’82
’83
’84
’85
’86
’88
’89
’91
’93
’94
’59
’66
’76
● Founded in Osaka, Japan
● Delivers the first chain conveyor system to Toyota Auto Body
● Delivers a chain conveyor system to Toyota Motor, Japan’s first passenger automobile factory
● Manufactures the first Japan-made bowling machine
● Manufactures Japan’s first automatic guided vehicle
● Delivers the Rackbuil system, Japan’s first automated warehouse to Matsushita Electric Industrial
● Delivers Japan’s first online computer-controlled Rackbuil system to Asahi Kasei
● Acquires a 1.2 million sq.m (approx. 12.9 million sq.ft) industrial site in Hino-cho, Shiga Prefecture
● Develops the first unit load AS /RS
● Delivers Japan’s first refrigerated unit load AS /RS to Hosen Cold Storage
● Develops a mini load AS/RS, called the Bucketbuil System
● Establishes Contec Co., Ltd.
● Delivers Japan’s first automated steel-belt sorter to Heiwado
● Begins production of car wash machines
● Delivers the world’s most advanced FA system to FANUC
● Develops the Ramrun electrified monorail system
● Establishes the first global affiliate in the U.S.
● Develops cleanroom FA systems for semiconductor factories
● Establishes an affiliate in Canada
● Establishes an affiliate in Singapore
● Delivers the first Picking Cart System to Shiseido
● Develops the Flexible Drive System
● Establishes an affiliate in the U.K.
● Establishes an affiliate in Thailand
● Develops the world’s first non-contact power supply monorail system
● Establishes an affiliate in Malaysia
● Establishes an affiliate in Indonesia
● Establishes a cleanroom FA system production affiliate in South Korea
● World's first wireless battery charging system, D-PAD, for electric forklifts
● Daifuku Webb Holding Company Changes its Name to Daifuku North America Holding Company
● New Zealand-based BCS Group Limited joins the Group
● Develops a Temporary Storage/Sor tation System, SPDR (Spider)
● Establishes an affiliate in Mexico
● U.S. -based Wynright Corporation joins the Group
● Acquires all stocks of Hallim Machinery, the largest car washing machine manufacturer in South Korea
● Elite Line Service, which provides services for airports, joins the Group
● Establishes an affiliate in Suzhou, China
● Logan Teleflex joins the Group
● Establishes a holding company in the U.S.
● Develops the picking system eye-navi
● Develops the Baggage Tray System, the world’s fastest airport baggage handling system
● Forms a business partnership with Knapp in Austria
● Consolidates China affiliates and establishes a new operating structure
● Establishes an affiliate in Taiwan
● Establishes the second affiliate in South Korea
● Delivers the first quake-absorbing AS /RS
● Delivers a 300mm wafer transport system to a semiconductor manufacturer in South Korea
● Establishes the first affiliate in China
● Develops a super-fast mini load AS / RS with the world’s fastest speed of 500 m /min
● Develops the E-DIP environmentally friendly automobile paint system
● Production of S/R machines reaches 20,000 sets in total
● Establishes two production affiliates in China
● Establishes an affiliate in India
● Develops the Synchronized System, a mini load AS/RS
● U.S. -based Jervis B. Webb Company joins the Group
Cleanroom transport and storage systemConveying
International conference hallComprehensive showroom
Material handling toolsSorting
Picking
RFID
Storage
21 22
1606-05CP-E
www.daifuku.com
DAIFUKU CO., LTD.