corporate overview cummins westport - doe - national energy

33
ALTERNATIVE. EVERY Clean Cities Regional Peer Clean Cities Regional Peer Exchange Exchange Cummins Westport Inc Cummins Westport Inc Bill Boyce Bill Boyce - - Eastern Regional Manager Eastern Regional Manager

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Page 1: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

Clean Cities Regional Peer Clean Cities Regional Peer Exchange Exchange

Cummins Westport IncCummins Westport Inc

Bill Boyce Bill Boyce -- Eastern Regional ManagerEastern Regional Manager

Page 2: Corporate Overview Cummins Westport - DOE - National Energy

Agenda

• Cummins Westport Corporate Overview• Why Natural Gas• Natural Gas and Infrastructure• Product Reliability & Availability Overview• Life Cycle Cost Calculator• CNG/LNG Economics

Page 3: Corporate Overview Cummins Westport - DOE - National Energy

Cummins Westport Vision

To be the world’s leading provider of clean gaseous

fueled engines that deliver the most economic solution for all

bus and truck customers.

Page 4: Corporate Overview Cummins Westport - DOE - National Energy

Cummins WestportA Cummins JV Company

CWI is a 50:50 joint venture company owned by Cummins Inc., the world’s largest builder of commercial diesels, and Westport Innovations Inc.,recognized as the world leader in gaseous fuel engine technologyCWI focuses on 6 to 9 litre alternative fuel automotive markets on a global basis. (CNG, LNG, HCNG, LPG)CWI is unique in its commitment and focus on global transit, school bus and truck alt fuel marketsEngines are manufactured by Cummins with local parts and service support through the Global Cummins Distributor network.C Gas Plus is #1 natural gas engine in Urban Transit today.

Page 5: Corporate Overview Cummins Westport - DOE - National Energy

Cummins Inc.• More than 75 years –Leader in American diesel

manufacturing• World’s largest builder of commercial diesels• Designs, manufactures, distributes, and services

– electric power generation systems, engines, and related technologies, including fuel systems, controls, air handling, filtration, and emissions solutions.

• Headquartered in Columbus, Indiana (USA), – more than 550 company-owned and independent distributor

locations in 160 countries and territories. With 28,000 employees worldwide

– Cummins reported sales of $11 billion in 2006

• Cummins product development & manufacturing alliances include:

– Case, New Holland, IVECO, Komatsu, Westport, and Scania.

Page 6: Corporate Overview Cummins Westport - DOE - National Energy

• Recognized as the world leader in gaseous fuel engine technology

• Originated from research at UBC in early 1990’s

• Public company on TSE, formed in 1995

• 170 people at Westport (including Cummins Westport, Westport Europe and Westport Germany)

• State-of-the-art facilities inVancouver, Canada:7,400 m2 (78,000 ft2) of laboratory and office space

• Gas expertise• $25 million on “Plus Technology”

Technology Innovation andApplication Award

Westport Innovations Inc.

Page 7: Corporate Overview Cummins Westport - DOE - National Energy

Automotive LNG Pumps

TechnologyDevelopmentAgreements

50/50 JOINT VENTURE

InfrastructureAgreements

Medium Duty Automotive Engines

Westport Relationships

Technology Partnership

LNG Solutions Partners

50/50 JOINT VENTURE

LNG Tanks EXCLUSIVE SUPPLY

Page 8: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

Why Natural Gas ?Why Natural Gas ?

Page 9: Corporate Overview Cummins Westport - DOE - National Energy

Why Natural Gas?

Emissions LeadershipMeet 2010 EPA Emissions in 2007

Energy SecurityReduced reliance on imported oilPathway to hydrogen

Economic BenefitsContinued reliability improvementImproved EfficiencyGreatest benefits in high fuel use applications

Page 10: Corporate Overview Cummins Westport - DOE - National Energy

Simpler Cleaner Fuel

Complex Hydro Carbon

Simplest Hydro Carbon

Natural Gas (methane) has highest hydrogen-to-

carbon ratio of any hydrocarbon

Page 11: Corporate Overview Cummins Westport - DOE - National Energy

Natural Gas is a Safe Fuel

• Lighter than air• Rises• Doesn’t accumulate in low places• Rich mixture burns off slowly• Ignites at temperatures of approx.

600 C• Non toxic• Odorless-detection fragrance is

added• Evaporates quickly

• Heavier than air• Descends • Accumulates in low places• Rich mixture explodes• Gas and diesel vapors ignite at

approx. 200 C• Toxic, especially gasoline• Strong inherent odor

• Evaporates slowly at room temperature

CNG Liquid fuels

Page 12: Corporate Overview Cummins Westport - DOE - National Energy

CWI Natural Gas Engines are Quiet

50.0

70.0

90.0

Peak Torque, F

ull Load

Low Idle, No Load

Engine Test Mode

Diesel bus engine C Gas Plus

Natural gas is 11.8 decibels quieter at idle

Natural gas is 6.1 decibels quieter at peak torque and load

50.0

70.0

90.0

Peak Torque, F

ull Load

Low Idle, No Load

Engine Test Mode

Dec

ibel

s dB

(A)

Diesel bus engine C Gas Plus

Natural gas is 12.2decibels quieter at idle

Natural gas is 4.7decibels quieter at peak torque and load

Communities notice the natural gas noise

advantage.

ONE Diesel engine idling is louder than TEN

natural gas engines idling together

Page 13: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

Product Reliability and Availability Product Reliability and Availability OverviewOverview

Page 14: Corporate Overview Cummins Westport - DOE - National Energy

• Cummins has been developing natural gas fueled engines for heavy duty vehicle applications since the 1980’s and marketing them since the early 1990’s

• Today over 12,000 engines have been produced powered by compressed and liquefied natural gas or propane (LPG)

Cummins Natural Gas History

0

2000

4000

6000

8000

10000

12000

14000

1990 1992 1994 1996 1998 2000 2002 2004

CumulativeAlt FuelSales

Page 15: Corporate Overview Cummins Westport - DOE - National Energy

Key Characteristics-Diesel vs. NGNatural Gas Engines Continuous Improvement

L 10 G C 8.3 C Plus ’07 ISL GEmissions Better Better Better Better

Reliability Worse Worse Similar Similar

Fuel Cost/Mile Worse Worse Similar Better

Durability Worse Worse Similar Similar

LCC Worse Worse Worse Better

Timeline 1989 1996 2001 2007

Page 16: Corporate Overview Cummins Westport - DOE - National Energy

Heavy Duty Engines Designed Specifically for Alternative Fuels

•Based on Reliable Cummins Engine Platforms

•Engineered and Optimized Specifically for Alternative Fuel

•Upgraded to Third Generation “Plus” Gas Engine Technology

•Fourth Generation Coming in June, 2007

•Manufactured by Only Dedicated Alt Fuel Engine Co. in the World

Cummins Westport = Solution for Today’s Emissions Challenges & Tomorrow’s Economic

Uncertainty

Why Cummins Westport?

Page 17: Corporate Overview Cummins Westport - DOE - National Energy

C Gas Plus Reliability Improvement

C8.3G / C and L Gas Plus - Reliability

0

1

2

3

4

5

6

7

1999 3 1999 4 2000 1 2000 2 2000 3 2000 4 2001 1 2001 2 2001 3 2001 4 2002 1 2002 2 2002 3 2002 4

Build Quarter

Rel

ativ

e C

ost

C and L Gas PlusC8.3 G

Six Fold Reliability Improvement

Page 18: Corporate Overview Cummins Westport - DOE - National Energy

5.9 Litre 8.3 Litre 8.9 Litre

195–230 hp 250-280 hp 320 hp

420–500 lb-ft 750 – 850 lb-ft 1000 lb-ft

2007 EPA/ARB 2007 EPA/ARB 2007 EPA/ARB

Certified Certified Certified

Broadest Product Line

Page 19: Corporate Overview Cummins Westport - DOE - National Energy

Introducing Next Generation Natural Gas Engine technology• ISL G will meet 2010 emissions

standards ahead of schedule• .2 gram NOx, .01 gram PM• 85% lower NOx than C Gas Plus• 34% more torque at idle• Improved efficiency=improved

fuel economy• Maintenance Free Exhaust

System

Page 20: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

OEM AvailabilityOEM AvailabilityJune 2007June 2007

Page 21: Corporate Overview Cummins Westport - DOE - National Energy

OEM Availability

• Working with all traditional OEM’s on the transition from C Gas Plus and L Gas Plus engines to ISL-G.

• Engineering Time and Installation Issues.• OEM installations delays with 2007 diesel engines. • Transit and Refuse OEMs have pre production engines for

installation engineering – 280, 300, 320 ratings– Follows the engineering of the ISL diesel– Similar packaging and cooling requirements

• 6 cylinder, cooled EGR, air to air aftercooling

• Commercial availability – NOW!

Page 22: Corporate Overview Cummins Westport - DOE - National Energy

School/Shuttle/Transit Refuse/SpecialtyNABI Crane CarrierNew Flyer AutoCar Orion Bus CondorEl Dorado Peterbilt Blue Bird Elgin(sweeper)Thomas Ottawa(yard hustler)Trolley Enterprises Others Coming Soon!*Check w/ CWI Regional Mgrs. As local dealers may not be aware of factory progress.

C Gas & ISL-G - OEM Availability

Page 23: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

Life Cycle Cost CalculatorLife Cycle Cost Calculator

Page 24: Corporate Overview Cummins Westport - DOE - National Energy

Two Key Economic DriversNatural Gas Fleets1. Incremental Maintenance

– Spark ignition adds incremental costs– Engine technology is closing the cost gap– Service intervals are the same (CNG and Diesel)– Fuel system has maintenance costs vs. $0 for diesel– Fuel economy gap is closing

2. Fuel Cost Savings – Fuel Cost Differential - CNG versus Diesel– Infrastructure costs– CNG/LNG fixed term contract versus $60 oil– All up-all in natural gas fuel contract– Savings to ULSD on a DGE basis can offset incremental NG operating

costs.– Every LCC case is different.

Page 25: Corporate Overview Cummins Westport - DOE - National Energy

Incremental Maintenance

Comparison of Scheduled Annual Maintenance - ENGINE ONLYCummins ISC, and Cummins Westport C Gas PlusDuty cycle: Transit

Scheduled Maintenance Activity # 2004 ISC # C Plus '04 C Plus '05ISL G 2007

Over 150,000 MilesLubricating oil and filter 20 1,852$ 20 2,074$ 2,074$ SimilarCrank Case Ventilation Filter -$ 20 481$ 481$ SimilarFuel filters 10 200$ 10 259$ 259$ 259$ Spark Plugs -$ 10 2,222$ $1,650 1,650$ OHV Adjustment -$ 5 500$ -$ -$ Premium to Diesel-Annual Baseline 1,162$ 804$ 570$ Engine labor cost (est)Parts cost (est)50,000 miles per Year$55.00 Labor Rate

CNG is Closing Maintenance Cost Gap– Spark ignition does result in higher scheduled maintenance costs– Fleet costs are higher (training, detection and fuel system

maintenance, brake and tire wear due to incremental weight)

Page 26: Corporate Overview Cummins Westport - DOE - National Energy

Diesel / NG Pathways to 2010Diesel

ULSDActive Diesel Particulate FiltersCEGR (ISC/ISL)NOx Adsorber or SCR

SCR more efficient but a liquid that will be regulated and taxed

Crank Case Ventilation (CV) ’07Lube Oil

Will require new, low ash oilNew Oil Filters

=Phase In

1.2 NOx + 0.01 PM (Avg.) in 20070.2 NOx + 0.01 PM in 2010

Natural GasNo change- CNG or LNG capableReplace Oxicat with Three Way CatalystAdd- CEGR (ISL G)No NOx adsorber required

No CV required–reduced maintenance vs. LBSI

No Change- Low Ash Oil in use todayCES20074

Fleetguard Filter

=No Phase In

0.2 NOx + 0.01 PM in 2007

Page 27: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

Highway and Energy BillsHighway and Energy BillsImpact on Refuse and Transit Impact on Refuse and Transit

Life Cycle CostLife Cycle Cost

Page 28: Corporate Overview Cummins Westport - DOE - National Energy

Highway/Energy BillPrivate Fleets Currently Using Diesel Fuel

0.244 0.203 0.041 0.55 0.591

CNG$ / DGE

CNG$ / DGE

Diesel Tax

Tax Delta

Net Benefit

LNG $/ DGE

To Fleet

To Fuel Provider

To Fuel Provider

Up to $32,000 Vehicle Tax Credit To Fleet

0.244 0.413 (0.169) 0.85 0.681

Up to $30,000 Infrastructure Tax Credit To Fleet

Energy Bill*

Highway Bill*

All Infrastructure

Don’t Own Infrastructure

Own Infrastructure

* CWI’s Interpretation Subject to IRS Rule Making

Natural Gas Tax

Tax Credit

0.244 0.203 0.041 0.55 0.591

Oct 1, 2006

Page 29: Corporate Overview Cummins Westport - DOE - National Energy

LCC Model Assumptions

• Utilizes third party data wherever possible• Model assumes diesel penalties for EGR and exhaust aftertreatment• Assumes planned gains in efficiency with 2007 CNG technology, and includes all capital and

operating costs related to infrastructure requirements • Standard CWI LCC model default assumption set

– Not whole vehicle cost– Incremental natural gas related capital, and engine, fuel system, detection maintenance– Also includes capital and maintenance required for fuel infrastructure, and maintenance facilities

• $1 Million facility modifications• 50 truck fleet refuse• Diesel Fuel (refuse): $2.35 / gallon• Liquid Natural Gas (refuse): $1.70 DGE (prior to application of Highway Bill excise tax credit)

– $675,000 LNG infrastructure capital not included in fuel price but included in model

• Assume that Highway/Energy Bill tax credit flows fully & completely to end-user– Actual impact on end-user TBD

• Assume that Energy & Highway Bill provisions remain in effect beyond 2010

Page 30: Corporate Overview Cummins Westport - DOE - National Energy

LCC Analysis - Refuse Collection

($15,000)

($10,000)

($5,000)

$0

$5,000

$10,000

$15,000

2004-2006 2007-2009 2010+

Rel

ativ

e A

nnua

l Cos

ts (U

S$/u

nit/y

r)

Diesel Natural Gas

Model Year

Natural Gas with Energy & Highway Bill Provisions

Private($4144)

Private($4144)

Private($3337)

$5743

$1675 $2498 $2573 $2498

Public($5962) Public

($6644)Public($6644)

Baseline

Page 31: Corporate Overview Cummins Westport - DOE - National Energy

Conclusion: Key Drivers

- .2 gram NOx, .01 PM in 2007.

- CNG is closing maintenance cost gap.

- Six fold increase in CWI reliability/durability since 2001.

- CNG’s lower cost contributes to lower Life Cycle Costs.

- Fuel cost savings can be significant !

Page 32: Corporate Overview Cummins Westport - DOE - National Energy

Conclusions

• The economics of vehicle operations are shifting due to higher fuel costs.

• Original Equipment Manufacturers working to get NG engines in products.

• Need to continue to pull demand through customers. CWI will assist.

• Energy/Highway Bill funding makes Natural Gas a Bargain.

• Many businesses will profit from these opportunities.

Page 33: Corporate Overview Cummins Westport - DOE - National Energy

ALTERNATIVE.EVERY

www.cumminswestport.comwww.cumminswestport.com

Thank You!Thank You!

Bill BoyceBill Boyce

East Coast Regional ManagerEast Coast Regional Manager

[email protected]@cummins.com