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Corporate Alignment Logo

Corporate MVV

• Founded in 1957

• A group of companies composed of more than 50 subsidiaries operating in 6 major geographical areas: CIS, Asia, Middle East, Europe, Africa & Turkey

• 476 projects in 45 countries, with historical value of US$ 41 billion

• Turnover $6,6 B (2015)

• Amongst the top 100 international construction contractors of the World since 1982

• Ranked # 65 in ENR Top 250 International Contractors in 2015

• 21,500 people

• Traded publicly in Istanbul Stock Exchange, Market Cap $10 B

• Holds ISO 9001, OHSAS 18001 & ISO 14001 and ASME certificates

• Shares the vision & goals of its customers, adopts to their needs and to local conditions

Business Lines:

• Engineering & Construction, Power, Real Estate, Trade

ENKA

• Installed CCPP capacity of 4,000MW (#1 Turkish Electricity Generator

• All 3 power plants (Gebze 1,554 MW, Adapazari 777 MW & İzmir 1,523 MW) have been built, owned and are being operated by ENKA.

• Electricity generation over 300 TWh in 13 years.

• Annual capacity meeting 12% of Turkey’s energy demand

• GE scope of USD1.0b since 1998 (10 9FA machines)

• GE PSA extension with a value of USD0.8b for the next 20 years

• AGP Improvement, first implementation in the fleet, validation units (NPI)

• Availability 5% over the F technology fleet average

• In 2011, ENKA’s Adapazari Power Plant (GT9FA) has been selected as the Power Plant of the Year with an availability of 99,8 % by the Power Magazine

ENKA

• A subsidiary of ENKA

• Incorporated in 1973 in Turkey as a local steel fabricator now an EPFI group of 5 companies: Gemlik, Turkey:

• Cimtas Steel, www.cimtas.com • Cimtas Pipe Fabrication and Trading Ltd. Co., www.cimtaspipe.com • Cimtas Precision Machining Industries and Trading Ltd. Co. www.cimtasmachining.com

Kocaeli, Turkey: • Cimtas Module and Shipyard, www.cimtasshipyard.com

Ningbo, China:

• Cimtas Ningbo Steel Processing Co. Ltd., www.cimtasnbo.com

• 3,550 people including 300 engineers

• With Activities in

• Engineering (structural, pressure vessels, piping, plant engineering)

• Fabrication (7 fabrication shops including pipe/fitting production and machining shops, 6 in Turkey & 1 in China, over 210,000 tons/year total capacity)

• Modularization (Pre-assembled racks, Pre-assembled units)

• Installation - Structural & Mechanical & Electrical (domestic and overseas jobsites)

• Shipbuilding (powerships, barges, tankers / gas carriers)

About Cimtas Group

http://www.cimtas.com/

http://www.cimtaspipe.com/

http://www.cimtasmachining.com/

http://www.cimtasshipyard.com/

http://www.cimtasnbo.com/

Locations Cimtas Group

GE - ENKA - CIMTAS • Supplier to GE since 1999 started with Turkey BOO by ENKA where 10 9FA MSD piping has been supplied

by Cimtas.. As of today, Cimtas supplied piping have been installed on ~1.100 GE frames

• Qualified by Gas, MSD, EPE, PGS, Wind, Hydro and O&G

• Supported GE’s China Migration Initiative and opened a Pipe Prefab. Shop in Ningbo/China in 2003

• Supplied GE directly with GT & ST Prefabricated Piping, Pressure Vessels, Skids, Wind Towers, Ducting Combustion Casings and End Covers

• 2nd Tier supplier with HRSG, Process & BOP piping for GE in the past

• Holds ISO9001, ASME (U,U2,S,PP), PED, TUV DIN EN 729, TRD 201/HPO & Nuclear Certs(NS,NA,NPT) and AS9100

• Supported GE’s Combustion Part Supplier Development Initiative and opened a Precision Machining Shop in Gemlik/Turkey in 2014.

• Selected as “Strategic Partner” in 2015, “Excellence in Delivery” in 2003 & 2004 and “Supplier of the Year” in 2002 for GE

• 3 years (2014-16) Long Term Agreement for Gas Turbine Prefabricated Piping with GE

• 4 years (2015-2018) Long Term Agreement for Combustion Casings, End Covers and Liners with GE

• Algeria 9FA Mega Deal ; 100% MSD piping (both Gas and Steam) has been successfully fulfilled by Cimtas

• Successfully delivered the first 9HA gas turbine piping (EDF/Bouchain).

• Successfully delivered the piping and structural steel for GE’s AGP(Advance Gas Path) Upgrade. ENKA-GE-Cimtas as a team, validated the project first time in the fleet.

Partnership

Cimtas Precision Machining

12,000 SQM (129,000 SQ FT) FENCED YARD 5,500 SQM (59,000 SQ FT) COVERED FABRICATION SHOP SPACE

conveniently located within 3 km from four international deep sea ports

Facility

Marmara Sea

Safety

• Zero Accident Programme

• Corporate HSE Programme

• OHSAS regulation

• Risk Analysis

• Lessons Learned

• 5S + 2S Programmes

World Class Quality

• High-tech Machinery

• Multi-Metallurgy Production

• Excellence in Services

• Proven Quality Assurance Systems

• Wide International Experience

• Skilled and Dynamic Personnel

Reliability

• Preferred Partner

• Proprietary Privilege

• Business Ethics: Code of Conduct

• Consistency

• On Time Delivery

• Least Total Installed Cost

Efficiency

• State-of–the–art facility

• One Way Flow

• Lean Programme

• Kaizen Workshops

• Multiple Award Winner with Proven Flexibility

• Advanced Information Technology

Differentiators Cimtas Precision Machining

Health Safety Environment

• Zero Accident Program

Training, Toolbox, Near Miss, Permit to Work

• Corporate HSE Program OHSAS 18001

• Risk Analysis

Department base procedures

• Behavior Safety (ASA)

Partnership between Management & Employees that

focuses safety attentions

• Lessons Learned & Best Practices

Safety improvements of equipment and tools

No LTA since the beginning Best Performance: 1,187 days 631,355 Mh without LTA

Cimtas Precision Machining About

Award Winning Manufacturer of Complex Gas Turbine Components

We are recognized for our leadership in welding, vertically integrated high-speed manufacturing systems and our specialization for working with advanced materials.

We deliver added value through continuous investment, complete in-house control of processes and our lean production culture.

New Facility - Growth Cimtas Precision Machining

Civil & Steel Structure Works Jan 5th

Machinary Orders - Delivery & Installation Jan 12th

Civil & Steel Structure Works

Machinary Orders - Delivery & Installation

Operator Training & Process Qualifications

Operator Training & Process Qualifications incl. EB-Welding, Vacuum Heat Treatment and Brazing.

May 18th Start Mfg of Production Orders Nov 7th

Jan Aug Oct

2015

Nov

2012 2013 2014

2015-2016

On-going Qualifications

Closed Qualifications 2

4

11

20 Qualifications - Growth Cimtas Precision Machining

Volume - Growth

With continuous heavy yearly investments in new technologies, equipment and employees, Cimtas Precision Machining positions itself for growth to meet future challenges of its customers


Combustion Casings

End Cover

Welded Turbulated Liner

Transition Pieces

qualified opportunity

Opportunity - Growth Cimtas Precision Machining

Capabilities – Engineering Cimtas Precision Machining

Cimtas Precision Machining Engineering is the foundation of our high-quality manufacturing, superior efficiency, best in class fulfillment performance and full customer satisfaction.

Utilizes the latest CAD/CAM Technology:

• Esprit 2 + C + Y + B Simultaneous Mill Turn

• Catia V5R20

• Unigraphics NX 9.0

Capabilities – Precision Machining Cimtas Precision Machining

Expertise in most complex parts with tight tolerances via state of the art 5-Axis CNC machines and customized equipment operated by skilled machinists.

• Simultaneous 5-Axis Turning & Milling – Vertical (up to 1,250 mm diameter)

• Simultaneous 5-Axis Turning & Milling – Horizontal (up to 650 mm diameter)

• 3 - 4 and 5-Axis CNC Milling

• Compliance with stringent machining tolerances (+/- 0.0002’’)

MAZAK eTower 1060/1250 V8-II 5-axis simultaneous milling + turning

Number of machines : 7

Number of Pallets : 2 Pallet changer

Number of tools in magazine : 80

Max. work-piece diameter : Ø1,250 mm

Max. work-piece height : 1,250 mm

Max. work-piece weight : 2,700 kg




Max. work-piece diameter : Ø460 mm

Max. work-piece height : 728 mm

Max. work-piece weight : 5 kg

DMG Moriseiki NLX 2500 I 700 C+Y axis Multi Spindle turning and milling


DMG DMU 85 Monoblock 5-axis universal milling and turning


Number of Pallets : 1


Max. work-piece diameter : Ø1.040 mm






Max. work-piece width : 1,250 mm



MAZAK FJV 60/80 3-axis vertical machining center







MAZAK Variaxis i800 5-axis simultaneous milling



Pallet number : 1



Max. work-piece height : 1.100 mm


MAZAK Integrex i400 5-axis simultaneous milling


MAZAK Integrex i200 s 5 axis Multi Spindle turning and milling




Max. work-piece height : 1,011 mm


Capabilities – Welding Cimtas Precision Machining

Cimtas Precision Machining is a Welding specialist meeting and exceeding the most stringent welding requirements.

• Electron Beam Welding (30 kW beam, 150 kV acceleration, 11.4 m3 chamber)

• Manual and Automated Welding (GTAW, SMAW, FCAW, GMAW (STT/RMD/CMT) and SAW)

• IIW/EWF certified Welding Engineers

• In-house Fit-up & Welding Training Center (Class DoJo)

• Working Chamber Dimension

2,710 (L) x 2,100 (H) x 2,000 (W)

with a volume of 11.4 m³

• High precision workpiece manipulators with tilt rotatory device

• Pump down time at cde condition to

7 x 10-4 mbar in approx. 8 minutes.

• Combined CNC &PLC control system.

High vacuum electron beam welding equipment with 30 kW beam power and 150 kV acceleration voltage working under 11,4 m3 volume vacuum chamber.

Steigerwald Strahltechnik,

Model : EBOCAM EK 110C/EG 150-30B

Capabilities – EB Welding Cimtas Precision Machining

• 600 PQR and 1,200 WPS in library

• CS (Fine Grain High Strength CS,LTCS) • Austenitic Stainless Steel ( from 304L to 347 all grades),

Duplex Stainless Steel Nickel Alloys (incoloy, inconel

[AMS5536, AMS5542, AMS 5608], Nimonic [C-263] monel) , Alloys ( from P11 to P92 )

• SAW, SMAW, GTAW(Pulse, Hot&Cold Wire /

Semiautomatic, Orbital), GMAW(Lincoln STT, Miller RMD,

Fronius CMT Mechanised, Robotic ), FCAW, GTAW Hotwire, ESW Weld Overlay,

Capabilities – Welding Cimtas Precision Machining

Capabilities – Vacuum H/T & Brazing Cimtas Precision Machining

Cimtas Precision Machining is equipped with top-class furnaces for Heat Treating and Brazing

• Vacuum Heat Treatment & Brazing (1,315 ᵒC, 5 m3, AMS 2750 Class-I)

• Atmospheric Heat Treatment (850 ᵒC)

Horizontal Type, All Metal Insulation Model: HG151422-2EQM

• Capable to furnace Class 1 as per AMS 2750

• Specially designated for Annealing, Stress Relieving, Stabilization, Precipitation Heat Treatments & Brazing Operations

• Max. Operation Temp: 1,350°C

• Work zone Dimension:

1,550 (W) x 1,475 (H) x 2,200 (L) ,

with effective capacity of 5 m³

• Max. Weight Of Load: 3,700 kg and 1,450 kW

• Maximum Vacuum Range: 1 x 10-5 torr , Operating Vacuum Level: 1 x 10-4 torr

• Cooling Gas Pressure of 2 bar and Partial Pressure Control of 10-3 to 10 torr

• Leak Rate : less than 10 mic/h

• Control of PLC programming

2nd vacuum furnace to be installed in Aug ‘16

Capabilities – Vacuum H/T & Brazing Cimtas Precision Machining

Capabilities – Forming Cimtas Precision Machining

Advance forming technologies enabling manufacturing of the most complex parts

• Hydraulic Pressing (2,500 tons with 1,000 tons integrated extruder)

• Hydraulic Expanding (up to 600 mm diameter)

• Roll Bending

• Water Jet Cutting & Trimming (6,200 bar , up to 8 tons loading)

• Press capacity: 2,500 tons • Extruder capacity: 1,000 tons • Operating area dims: 5,000 x 3,500 x 4,500 mm

• Press capacity: 1,000 tons • Operating area dims: 3,000 x 2,500 x 4,000 mm

Capabilities – Forming

Vertical Hydraulic Presses

• Press capacity: 2,000 tons • Operating area dims: 5,000 x 3,500 x 4,500 mm


HAUSLER CM-V-150 Hydraulic Expander



Max. expansion thickness : 10 mm

Max. hydraulic pressure : 150 tons


Max. work-piece width : 1,000 mm

Max. pre-rolling thickness : 13 mm

Max. rolling thickness : 16 mm

DURMA HRB4 – 1016 4 roller cylinder machine



Net Working Travel : 3.35mX2mX0.2m

Internal Tank Loading : 3.68mX2.3m

Max. Loading capacity : 8,000 kg

Operating Pressure : 6,200 bar

SUPREMA WATERJET KMT-Steamline 125 PRO II


Capabilities – Surface Treatment & Coating Cimtas Precision Machining

In-House controlled Surface Treatment & Coating through dedicated hi-tech equipment and skilled operators

• HVOF Coating

• Automated Grit Blasting

• Ultrasonic Cleaning

• Pickling & Passivation

• In-house controlled processes

• Customized Equıipment

At Cimtas, Quality is produced, not ‘inspected in’

Quality Cimtas Precision Machining

Cimtas Precision Machining is a registered ISO9001:2008/AS9100C + ISO 14001:2004 + OHSAS 18001:2007 company

• CMM Dimensional Inspection

• Radiographic Inspection

• Magnetic Particle Inspection

• Fluorescent Penetrant Inspection

• Liquid Penetrant Inspection

• Video Boroscope Inspection

• Air Flow Inspection

• Ultrasonic Testing

• Hydrostatic Testing

• Positive Material Identification (PMI)

• In-house Level I, II, III NDT personnel

(SNT-TC-1A & PED 97/23, EN 473)

• Mech. Testing & Metallography Lab.

• Fully integrated ERP (Engineering to Shipment)

• On-line documentation & full traceability

Warehouse Cimtas Precision Machining

Materials are stored as per Project No, Description, Material Stock Code and Heat Number at their ERP designated warehouse locations.

Global Sourcing Cimtas Precision Machining

Prime Location for Global Supply Cimtas Precision Machining

Cimtas Precision Machining Ind. has received the prestigious “Strategic Partner” award from GE Power among 15,000 suppliers by the

outstanding performance and efforts of its employees and sustainable growth strategies on Heavy Duty Gas Turbine Combustion Component mnfg.

Cimtas Precision Machining Strategic Partner

www.cimtasmachining.com

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