core drilling pumps

Core Drilling Pumps

The durability of the FMC Technologies “Bean” piston pumps is unsurpassed within the vertical drilling markets. Designed for continuous duty applications, the FMC Technologies “Bean” piston line increases drilling productivity while lowering the overall cost of ownership. The pump’s simple design incorporates less wearable components and ease of service. FMC Technologies self-cleaning and erosion resistant valve technology enables the pumps to handle the most abrasive and stringy fluids within the industry. Each drilling activity requires enhancing certain conditions and criteria to maximize drilling performance. This customization has let FMC technologies pumps to become the leader within the surface and underground coring, water well, geotechnical and the environmental drilling markets with its “BEAN” piston pump product line.

A prolific inventor, John Bean interrupted his California retirement in 1884 to develop a continuous spray pump to combat orchard scale. The rest is FMC history.

Core Drilling and Mining

In addition to the services already listed, FMC Technologies is a leading provider of pumping solutions designed for mobile equipment. These pumps feature lightweight, high performance construction and special designs to allow them to efficiently integrate into the overall equipment package.

Original pump designed by John Bean

Reciprocating Pumps

Contents4. Piston Pump Overview

6. Pump Data Sheet

8 A04

10 I04

12. E04

14. L09

16 W11

18 L11

20 L12

22 L16

WORLD’S MOST ADMIREDoil and gas equipment,

services company

annual survey 2012by FORTUNE Magazine

FMC Technologies’ reciprocating pumps have provided exceptional performance and value since their introduction in 1884. As a pioneer and global leader in providing high-pressure fluid pumping solutions within a variety of markets, FMC Technologies offers a broad array of high pressure piston and plunger reciprocation pumps within the industrial, oil and gas, sewer cleaning, horizontal and vertical drilling, reverse osmosis and agricultural markets.

Since its inception, FMC Technologies has been known as a company that puts its customers first and keeps them ahead with engineered business solutions. This philosophy has led to a broad array of custom pump designs for the toughest of applications. By designing and engineering products with superior quality and reliability at a competitive price, FMC Technologies’ customers are able to deliver added value and meet their market needs. This type of partnership has allowed FMC Technologies to set new standards in lowering overall cost of pump ownership for FMC Technologies global partners.

3

Please use the backside of this

fold-out to determine your

pump HP requirement.

1. Determine your HP requirement using the following equation:

For preliminary sizing, use 90% for the mechanical efficiency, then adjust based on actual efficiency of pump selected.

2. Determine the duty cycle of your application. Continuous Duty is described as 8 hours or more operation per day, daily for extended periods of time.

3. Find the Pump Series under the first column with a HP rating that meets or exceeds the conditions of your application. Continuous HP is listed first. Intermittent HP is listed second.

4. Scan down the Rated Pressure column in the Pump Series selected until you find the last model whose maximum pressure rating exceeds the maximum pressure required by your application.

5. Check the appropriate capacity column (Continuous Duty Capacity or Intermittent Duty Capacity) to determine if the pump you selected meets the flow requirements of your application. If not, go to the next larger pump series and repeat Steps 4 & 5.

6. Determine the speed at which the pump will need to operate to produce the desired flow.

Notes:

1. Ratings are based on nominal speeds and pressures and may vary on FMC Technologies written approval.

2. Capacities and speeds indicated are based on 100% volumetric efficiency.

3. Continuous Duty is described as 8 hours or more operation per day, daily for extended periods of time.

4. Dimensions are approximate and based on standard pump models with cast fluid cylinders. Width is measured parallel to the axis of the drive shaft and does not include the shaft extension.

HP=GPM x PSI

1714 x Mechanical Efficiency

RPM=Desired Flow (GPM)

Displacement

Pump Selection Procedure

Pum

p Series

Rated Pre

ssure

(psi)

Continuous D

uty

Capac

ityIn

termitt

ent D

uty

Capac

ity

Gallons p

er Rev

olution

Seal D

iamete

r (in)

Number

of Cyli

nders

Stro

ke (in

)

( Pump Selection Formula Fold-Out )HP Pump Specifications

Model

A042.6/3.2 HP

A0410 900 4.25 GPM @ 400 RPM 5.31 GPM @ 500 RPM 0.0106 1.250 2 1.00 49 PISTON 5.60 8.00 20.50 85%



I042.6/3.2 HP

I0410 900 4.25 GPM @ 400 RPM 5.31 GPM @ 500 RPM 0.0106 1.250 2 1.00 45 PISTON 16.50 8.00 7.50 85%



E046.7/8.5 HP

E0410 1,000 9.56 GPM @ 450 RPM 12.22 GPM @ 575 RPM 0.0212 1.250 4 1.00 100 PISTON 9.0 8.50 17.50 85%

E0411 825 11.57 GPM @ 450 RPM 14.78 GPM @ 575 RPM 0.0257 1.375 4 1.00 100 PISTON 9.0 8.50 17.50 85%


L0911.6/13.8 HP

L0913 1,325 12.60 GPM @ 750 RPM 15.00 GPM @ 890 RPM 0.0606 1.625 3 2.25 229 PISTON 24.75 12.25 11.00 85%


L0918 700 24.20 GPM @ 750 RPM 28.70 GPM @ 890 RPM 0.1162 2.250 3 2.25 229 PISTON 24.75 12.25 11.00 85%

W1125/36 HP

W1118 1,500 29.50 GPM @ 750 RPM 35.5 GPM @ 900 RPM 0.1420 2.250 3 2.75 405 PISTON 31.0 16.00 13.5 85%


L1137/52 HP




L12 L1222 1,000 71.00 GPM @ 325 RPM 88.00 GPM @ 400 RMP 0.2314 2.750 3 3.00 551 PISTON 35.00 18.00 12.75 85%

L1678/105 HP





1. Broad Product Line• Offer a broad array of BEAN piston and plunger pumps that serve a number of markets including industrial, oil &

gas, sewer cleaning, reverse osmosis, horizontal and vertical drilling, and agricultural• The plunger pump product line can be customized to operate up to 700 HP, and achieve pressures in excess of

10,000 psi (690 bar), flows up to 1,594 gpm (6,034 lpm), and temperatures to 400 F (204 C)• The BEAN piston pump product line range in size from 3 to 450 HP, and achieve pressures up to 3,000 psi (207 bar)

and flows up to 905 gpm (3,168 lpm)• Offer a wide variety of materials that can handle numerous applications

3. Technical Capabilities• Dedicated engineering department that partners

with the customer to find solutions.• In house Product R&D focused on designing

products to ensure customer success.• Advanced engineering knowledge concerning a

variety of markets and applications.

2. Proven Quality & Reliability• Every pump is tested prior to shipment to ensure it

meets industry and customer standards• Pumps manufactured in accordance with ISO-9001

quality standards • Heavy duty construction and superior quality components, held to the highest achievable tolerances result in the most durable products on the market today

• Volumetric efficiencies up to 95%• Mechanical efficiencies up to 97%

Weig

ht (lbs)

Pum

p Type

Length

(in)

Width

(in)

Height (

in)

Mec

hanica

l Effi

ciency

Cast D

uctile

Iron

Cast A

luminum Bro

nze

Cast S

tainles

s Stee

l

HP-Forg

ed C

arbon St

eel

HP-Forg

ed St

ainles

s Stee

l

API-Fo

rged

Car

bon Stee

l

API-Fo

rged

Stain

less S

teel

A042.6/3.2 HP




I042.6/3.2 HP




E046.7/8.5 HP

E0410 1,000 9.56 GPM @ 450 RPM 12.22 GPM @ 575 RPM 0.0212 1.250 4 1.00 100 PISTON 9.0 8.50 17.50 85%



L0911.6/13.8 HP



L0918 700 24.20 GPM @ 750 RPM 28.70 GPM @ 890 RPM 0.1162 2.250 3 2.25 229 PISTON 24.75 12.25 11.00 85%

W1125/36 HP



L1137/52 HP




L12 L1222 1,000 71.00 GPM @ 325 RPM 88.00 GPM @ 400 RMP 0.2314 2.750 3 3.00 551 PISTON 35.00 18.00 12.75 85%

L1678/105 HP





5. Product Availability• Manufacturing facility utilizing the latest in

CNC machining centers, production planning systems, 3D CAD/CAM systems, and order and distribution systems.

• Robust established global supply chain• Vast parts inventory resulting in reduced lead

times and exceptional aftermarket support

4. Cost Savings• Combination of component technology and

design increase operation time while decreasing downtime, life cycle costs, and overall costs of ownership.

• Designed to do more with less• Ease of service• Requires less energy, lowering the total cost of

ownership7. Stable – Long Term Industry Leader

• Consistently top ranked most admired company by Fortune magazine

• Manufacturing pumps since 1884• Industry leader since 1904• Award winning pumps since 1915

6. Global Presence/Distribution Network• Strategically established distribution network that

ensures our products are easily accessible in a number of regions and markets

• Market specific distributors capable of providing the knowledge and service required to meet your needs

8. Customer Service• Dedicated, market specific account managers• Dedicated Stephenville customer service support

representatives and distribution managers

A04 Piston Pump Data2.6 BHP Continuous Duty (3.2 BHP Intermittent Duty)

A04Standard Cast ISO Drawing

Pump Model PistonDiameter (in) / (cm)

Displacement(GAL/REV)

(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)

Pump Capacity (GPM) / (Liters/Min) @ Input Speed (RPM)

300 RPM 350 RPM 375 RPM 400 RPM 500 RPM

A0410 1.250 / 3.175 0.0106 / 0.0401 850 / 62.05 3.19/ 12.08 3.72 / 14.08 3.98 / 15.07 4.25 / 16.09 5.31 / 20.10

A0411 1.375 / 3.493 0.0129 / 0.0488 750 / 51.71 3.86/ 14.61 4.50 / 17.03 4.82 / 18.25 5.14 / 19.46 6.43 / 24.34

A0413 1.625 / 4.128 0.0180 / 0.0681 550 / 37.92 5.39/ 20.4 6.28 / 23.77 6.73 / 25.48 7.18 / 27.18 8.98 / 33.99

* Horsepower based on 85 or 90% mechanical efficiency. Actual application horsepower requirements can be calculated using the equation: BHP = (GPM * PSI) / (1714 * 0.85 or 0.90)

* Pump capacities shown are based on 100% volumetric efficiency.

* Dimensions shown are for general sizing purposes and should not be used for construction. Contact FMC for actual dimensions of pump ordered.

* FMC reserves the right to modify this information without prior notice.

Specifications

Performance Table

Pump Model A04 (metric)

Configuration A04 Vertical Duplex Piston

Number of Pistons 2

Stroke Length 1.0 Inches (2.54 cm)

Frame Load Rating 1,140 lbs (517 kg)

Pump Weight (Average) 43 lbs (19.5 kg)

Direction of Rotation Either

Internal Gear Ratio NA

Intermittent Duty Speed Rating 500 RPM

Continuous Duty Speed Rating 400 RPM

Ball Valve Max Speed Rating NA

Minimum Speed 300 RPM

Mechanical Efficiency 90%

Lubrication System (Standard) Splash, Gravity Return

Lube Oil Capacity 1 Quart (.96 Liters)

Lube Oil Type SAE 30

Maximum Fluid Temperature 140 °F (250 °F Capability)60°C (121°C Capacity)

Minimum Fluid Temperature 0 °F (-20 °F Capability)-17.8°C (-28.9°C Capacity)

Standard Suction Size 1.00 Inch NPT

Standard Discharge Size 0.50 Inch NPT0.75 Inch NPT

Fluid End Material Cast Iron, Aluminum Bronze

Valve Types Disc Valves

Hydraulic Motor Mount SAE A - 2 Bolt with 7/8”-13T

A04Cast Pump Engineering Dimensional Outline

• FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water.

• Take special consideration when calculating NPSHa. Recalculate NPSHa after pump model has been selected for more accurate values.

• NPSHr values are in feet of water. If you are pumping a different liquid than water, convert the required NPSH from water to the liquid being pumped by dividing the published NPSHr value by the specific gravity of the liquid being pumped.

• FMC published NPSHr values are based on test data collected on specific pumps at the factory and are estimated values. Actual NPSHr values for an ordered pump can only be determined by a factor test. For NPSH critical applications, contact the factory for additional information and request an NPSHr test performed on your pump before shipment.

• Pump drawing dimensions in inches.

A04 NPSHr value for Standard Disc Valves

For additional information visit FMCPumps.com

0

5

10

15

20

25

30

300 400 500 600

A0413 A0411 A0410

RPM

Feet

of

H2O

9

I04 Piston Pump Data2.6 BHP Continuous Duty (3.2 BHP Intermittent Duty)

I04Standard Cast ISO Drawing



(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)


300 RPM 350 RPM 375RPM 400RPM 500RPM

I0410 1.250 / 3.175 0.0106 / 0.0401 850 / 62.05 3.19 / 12.08 3.72 / 14.08 3.98 / 15.07 4.25 / 16.09 5.31 / 20.10

I0411 1.375 / 3.493 0.0129 / 0.0488 750 / 51.71 3.86 / 14.61 4.50 / 17.03 4.82 / 18.25 5.14 / 19.46 6.43 / 24.34

I0413 1.625 / 4.128 0.0180 / 0.0681 550 / 37.92 5.39 / 20.4 6.28 / 23.77 6.73 / 25.48 7.18 / 27.18 8.98 /33.99





Specifications

Performance Table

Pump Model I04 (metric)

Configuration I04 Horizontal Duplex Piston

Number of Pistons 2


Frame Load Rating 1,140 lbs (517 kg)


















Hydraulic Motor Mount SAE A - 2 Bolt with 7/8”-13T

I04Cast Pump Engineering Dimensional Outline






I04 NPSHr value for Standard Disc Valves


0

5

10

15

20

25

30

300 400 500 600

I0413 I0411 I0410

RPM

Feet

of

H2O

11

E04 Piston Pump Data6.7 BHP Continuous Duty (8.5 BHP Intermittent Duty)

Pump Model E04 (metric)

Configuration Verticle Quadruplex Piston

Number of Pistons 4


Frame Load Rating 1,240 lbs (562.45 kg)



Internal Gear Ratio 1:1












Standard Discharge Size 0.75 Inch NPT



Hydraulic Motor Mount SAE A - 2 Bolt with 1”-6B

E04Standard Cast ISO Drawing



(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)


390 RPM 400 RPM 425RPM 450RPM 575 RPM

E0410 1.250 / 3.175 0.0212 / 0.0803 1,000 / 68.95 8.29 / 31.38 8.50 / 32.18 9.03 / 34.18 9.56 / 36.19 12.22 / 46.26

E0411 1.375 / 3.493 0.0257 / 0.0973 800 / 55.16 10.03 / 37.97 10.28 / 38.91 10.93 / 41.37 11.57 / 43.8 14.78 / 55.95

E0413 1.625 / 4.128 0.0359 / 0.1359 600 / 41.37 14.01 / 53.03 14.36 / 54.36 15.26 / 57.77 16.16 / 61.17 20.65 / 78.17





Specifications

Performance Table

E04Cast Pump Engineering Dimensional Outline

E04 NPSHr value for Standard Disc Valves• FMC recommends NPSHa (available) exceeds NPSHr (required) by 5 feet of water.






0

5

10

15

20

25

30

300 400 500 600

E0413 E0411 E0410

RPM

Feet

of

H2O

13

L09 Piston Pump Data11.6 BHP Continuous Duty (13.8 BHP Intermittent Duty)

Pump Model L09 (metric)Configuration Horizontal Triplex Piston

Number of Pistons 3


Frame Load Rating 2,800 lbs (1,270 kg)


Direction of Rotation Top of shaft away from head

Internal Gear Ratio 3.6:1



Ball Valve Max Speed Rating 625 RPM




Lube Oil Capacity 2.25 Quarts (2.13 Liters)


Maximum Fluid Temperature 140 °F (250 °F Capability)60°C (-28.9°C Capacity)

Minimum Fluid Temperature 0 °F (-20 °F Capability)-17.8°C (121°C Capacity)



Fluid End Material Cast Iron

Valve Types Disc Valves, Ball Valves

Hydraulic Motor Mount SAE B - 4 Bolt with 1.25”-14TSAE C - 4 Bolt with 1.25”-14T

L09Standard Cast ISO Drawing



(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)



L0913 1.625 / 4.128 0.0168 / 0.0636 1,200 / 82.74 5.9 / 22.33 10.5 / 39.75 11.8 / 44.67 12.6 / 47.70 15.0 / 56.78

L0914 1.750 / 4.445 0.0195 / 0.0738 1,000 / 68.95 6.8 / 25.74 12.2 / 46.18 13.7 / 51.86 14.6 / 55.27 17.4 / 65.87

L0918 2.250 / 5.715 0.0323 / 0.1223 700 / 48.26 11.3 / 42.78 20.2 / 76.47 22.6 / 85.55 24.2 / 91.61 28.7 / 108.64





Specifications

Performance Table

L09Cast Pump Engineering Dimensional Outline

L09 NPSHr value for Standard Ball ValvesL09 NPSHr value for Standard Disc Valves







0

5

10

15

20

25

30

200 300 400 500 600 700

L0918B L0914B

0

5

10

15

20

25

30

200 300 400 500 600 700

L0918D L0914D

RPM RPM

Feet

of

H2O

Feet

of

H2O

15

W11 Piston Pump Data30 BHP Continuous Duty (36 BHP Intermittent Duty)

Pump Model W11 (metric)

Configuration Horizontal Triplex Piston

Number of Pistons 3


Frame Load Rating 6,000 lbs (2,721.6 kg)


Direction of Rotation Top of pinion shaft away from head





Minimum Speed * 360 RPM



Lube Oil Capacity 1 Gallon (3.78 Liters)






Fluid End Material Cast Iron

Valve Types Disc Valves, Ball Valves

Hydraulic Motor Mount SAE C - 2 Bolt with 1.25”-14TSAE C - 4 Bolt with 1.25”-14T

* Slower RPM can be achieved with the addition of a pressurized lubrication system

W11Standard Cast ISO Drawing



(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)



W1118 2.250 / 5.715 0.0394 / 0.1491 1,000 / 68.95 14.2 / 53.75 19.7 / 74.57 25.0 / 94.64 29.5 / 111.67 35.5 / 134.38

W1122 2.750 / 6.985 0.0589 / 0.2230 1,000 / 68.95 21.2 / 80.25 29.5 / 111.67 37.4 / 141.57 44.2 / 167.32 53.0 / 200.63





Specifications

Performance Table

W11Cast Pump Engineering Dimensional Outline

W11 NPSHr value for Standard Disc Valves W11 NPSHr value for Standard Ball Valves


0

5

10

15

20

25

30

300 400 500 600 700

W1122B W1118B

0

5

10

15

20

25

30

300 400 500 600 700 800 900

W1122D W1118D






RPM RPM

Feet

of

H2O

Feet

of

H2O

17

L11 Piston Pump Data37 BHP Continuous Duty (52 BHP Intermittent Duty)

Pump Model L11 (metric)


Number of Pistons 3






Intermittent Duty Speed Rating 1,275 RPM






Lube Oil Capacity 1 Gallon (3.78 Liters)






Fluid End Material Ductile Iron, Nickel Aluminum Bronze

Valve Types Disc Valves, Ball Valves, Abrasion Resistant (AR) Valves






(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)


360 RPM 690 RPM 900 RPM 1,050 RPM 1275 RPM

L1114 1.750 / 4.445 0.0239 / 0.0905 2,500 / 172.37 8.6 / 32.55 16.5 / 62.46 21.5 / 81.39 25.1 / 95.01 30.4 / 115.08

L1118 2.250 / 5.715 0.0394 / 0.1491 1,500 / 103.42 14.2 / 53.75 27.2 / 102.96 35.5 / 134.38 41.4 / 156.72 50.3 / 190.41

L1122 2.750 / 6.985 0.0589 / 0.2223 1,000 / 68.95 21.2 /80.25 40.7 / 154.07 53.0 / 200.63 61.9 / 234.32 75.1 / 284.28





Specifications

Performance Table


L11 NPSHr value For Standard Disc Valves L11 NPSHr value For Standard Ball Valves


0

5

10

15

20

25

30

200 300 400 500 600 700

L1122B L1118B

0

5

10

15

20

25

30

600 700 800 900 1000 1100 1200 1300

L1122D L1118D






RPM RPM

Feet

of

H2O

Feet

of

H2O

19





(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)



L1222 2.750 / 7.0 0.2314 / 0.8759 1000 / 68.95 22/ 83.28 44 / 166.56 66 / 249.84 71 / 268.76 88 / 333.12





Specifications

Performance Table

Pump Model A04 (metric)

Configuration L12 Horizontal Triplex Piston Pump

Number of Pistons 3


Frame Load Rating 6,000 lbs (2,721 kg)

Pump Weight (Average) 600 lbs (272 kg)

Direction of Rotation Top of Crank Toward Fluid End








Lube Oil Capacity 4 Quarts (3.8 Liters)




Standard Suction Size 3.00 or 2.5 Inch NPT


Fluid End Material Ductile Iron

Valve Types Disc Valves + AR Valves

Hydraulic Motor Mount Consult Engineering



21





(LITERS/REV)

Maximum Pressure

(PSI) / (BAR)



L1614 1.750 / 4.445 0.0317 / 0.1200 2,500 / 172.37 12.5 / 47.32 23.8 / 90.09 28.5 / 107.88 34.9 / 132.11 46.8 / 177.16

L1616 2.000 / 5.08 0.0414 / 0.1567 2,500 / 172.37 16.3 / 61.70 31.1 / 117.73 37.3 / 141.20 45.6 / 172.61 61.1 / 231.29

L1618 2.250 / 5.715 0.0524 / 0.1984 2,000 / 137.90 10.7 / 40.50 39.3 / 148.77 47.2 / 178.67 57.7 / 218.42 77.3 / 292.61

L1622 2.750 / 6.985 0.0783 / 0.2964 1,300 / 89.63 30.9 / 116.97 58.7 / 222.20 70.5 / 266.87 86.1 / 325.92 115.5 / 437.22





Specifications

Performance Table

STD = Standard Fluid Cylinder HV = High Volume Fluid Cylinder

Pump Model L16 (metric)


Number of Pistons 3






Intermittent Duty Speed Rating 1,475 RPM

Continuous Duty Speed Rating 1,100 RPM





Lube Oil Capacity 10 Quarts (37.8 Liters)

Lube Oil Type SAE 80W90



Standard Suction Size STD - 2.50 Inch NPTHV - 3.00 Inch NPT

Standard Discharge Size STD - 1.25 Inch NPTHV - 2.00 Inch NPT

Fluid End Material Ductile Iron, Nickel Aluminum Bronze

Valve Types Disc Valves, Ball Valves, Abrasion Resistant (AR) Valves









L16Cast Pump Engineering Dimensional OutlineStandard Fluid End Shown

23

www.fmctechnologies.com

FMC Technologies Inc

500 N. Sam Houston Pkwy W.

Houston, TX 77067

281 260 2121

Manufacturing

2825 West Washington

Stephenville, TX 76401

800 772 8582

© FMC 2012, FMC Technologies, Inc. (08/27)

core drilling pumps

Documents