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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

THE CONNECTED ENTERPRISE

Empowering Smart Machines & EquipmentConnected. Compliant. Competitive.


EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT

Increased Demand on Industrial Production

$1T

Source: McKinsey

50%More Energy

More Water

30% 100%More Vehicles

GLOBAL POPULATION TRENDS INCREASE DEMAND

FOR

Manufacturing

80%More Steel

Resources

Infrastructure

2

Annually

By 2020 1 billion new middle class consumers will add

$8T to consumer spending

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

Customer Experience

Asset Utilization

Employee Productivity

Supply Chain Logistics

Innovation

SOURCE: CISCO

5 Drivers Fueling IoT Value

Manufacturing $3.8T


4

<14 % of US manufacturers have tied their machines to the enterprise network

21% of manufacturers have suffered a loss of IP in the past year

2 Exabytes

of big data generated by manufacturing – more than any other sector

$20B cost of unscheduled downtime

Nearly 3/4 of U.S. plants are more than 20 years old

$65BThe global installed base of legacy automation systems reaching the end of their useful life

SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC

The Connected EnterpriseBusiness Imperative


Transactional data: orders, supply network, product design …

OT

IT

CONVERGENCE

5

MATERIAL & TRANSPORT

INDUSTRIAL “THINGS”

CONTROLLERS SENSORS, ACTUATORS

LABELERS & PRINTERS

MACHINES & EQUIPMENT

FINANCIALS HR LOGISTICS QUALITY CUSTOMERSERP

Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, …

…

…


What does all this mean to you?

6

Machine BuildersDelivering Innovative Solutions


The Connected Enterprise …

Integrated Control and Information enhanced by IoT

Secure NetworkInfrastructure

Mobility &Visualization

Scalable Computing(Control, Edge,

Cloud)Multi-discipline

Control & InformationInformation Management

& Analytics

Smart “Things” / Assets

9


Production OptimizationLine Integration, Multi-Plant Performance Management

10

Consistent oven temp maintained

Recipes re-used

Raw material availabilitypublished

Energy consumption

managedBatches tracked

Network assets

organized and protected

Multiple disciplines of control

performed on a common platform

Machine uptime

monitored

*

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Delivering Connected, Compliant, Competitive Solutions


Integrated Safety

Challenge: Protecting People & Assets Maximizing Productivity Meeting Global Standards and Regional Legislation (Compliance)

Response: Safety Consultants to Assess, Educate, Design, and Validate Single-system Platforms for Safety and Standard Control Innovative Technology to Improve Equipment Productivity (Zone Control, Safe-off)

Gram Equipment’s integrated safety solution saved cabling, components, labor & time to get the

system up & running.


Information Enabled

Challenge: End Users want a Holistic View of the Plant Floor Operations and Equipment Increased Productivity / Reduced Downtime Fewer Resources with Greater Responsibilities

Response: Embedded Machine Diagnostics from More Intelligent Devices Performance Dashboards - Access to Machine Information (OEE) & Advanced Diagnostics Networking Infrastructure (shop floor to top floor) & Remote Access for the Machine Builder

Curt Joa, Inc. leveraged EtherNet/IP to provide easier integration of the HMI with the safety system, giving

operator and maintenance personnel visibility to machine safety events allowing rapid response to

recover machine production.


Simplified Integration

Challenge: End Users want Seamless Equipment Integration to their Manufacturing IT Infrastructure Reduce Time for Equipment Integration & Operations Reporting

Response: Leverage a Single Open EtherNet/IP Network - Standard, Unmodified Ethernet Scalable Control Platforms – One Common Design Environment Reusable Modular Engineering Code

Diosna leveraged a single solution to provide automation control across multiple disciplines

including batch and process within an approved machine safety structure.


Real-Time Diagnostics

Challenge: Reduce Unplanned Downtime - Predictive Maintenance Reduce Time to Troubleshoot & Repair

Response: Utilize Devices with Embedded Intelligence – Monitor Motor Currents, Vibration/Torque

Signatures, Power/Energy Leverage Device Diagnostic HMI Faceplates and Validated Add-on-Instructions Monitor Devices using Built-in Web Servers

The Aagard Group Leverages integrated control platform and EtherNet/IP to offer

case packer solutions with simplified operator and remote monitoring.


Operational Efficiency

Challenge: Reduce Design & Development Costs Right-Size the Application Reduce Operations & Maintenance Costs

Response: Leverage Modular Code across Scalable Platforms Mechatronics Design Tools Common Control Platform - Reduce Spare Parts Inventory Remote Machine Monitoring – Machine Performance

PCMC leveraged Integrated Architecture and high data availability to help maximize end user value.

Provided 24/7 remote support connectivity.


Delivering Connected, Compliant, Competitive Solutions

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Fleet Monitoring Performance Analysis Diagnostics Repair inventory

Improved Warranty Costs Service efficiencies Monetized Information Equipment Innovation

The Connected EnterpriseThe OEM Business Imperative


COMMON SECURE NETWORK INFRASTRUCTURE

OT

IT

...

...

Standards, Academia, Industry

Initiatives

Collaboration To Realizing The Connected Enterprise


enhanced by the Internet of Things delivers transformational value in productivity and global competitiveness

Faster Time to Market

Improved AssetUtilization

$ $$Lower Total Cost

of OwnershipEnterprise Risk Management

THE CONNECTED ENTERPRISE

I n n o v a t i o n

7

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