copyright © 2014 oracle and/or its affiliates. all rights reserved. performance driven planning :...
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Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Performance Driven Planning : Trends and Customer Success StoriesCON 8255Plan to succeedCustomer-Centric. Responsive. Aligned.
Vijay Pillarisetti, Director, Product Management, Oracle Value Chain PlanningMichael Vigarino, Director, Technical Operations, Bio MarinVikas Bansal, Advisor, TEK Systems
September 30, 2014
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Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Safe Harbor StatementThe following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.
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Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Agenda
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Current Challenges – Scalability and Need for Better Insights
IMPDP: New In-Memory based high-performance architectures
APCC: Richer Operational Reporting Capabilities
Q & A
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3
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Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Scalability Challenge
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Global Supply ChainsExtended Enterprise Planning
High volume, configurable products
Response TimesPlanning CyclesReal-time Operational Reports
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Performance Driven Planning
• Parallel Execution
• RAC Support
• Set based Processing
• Smart Scan
• Flash Cache
From 366 to 127 minutes
Hardware: Exadata X3-2 ½ rack; Exalogic ¼ rack, OS: OEL6
*88• 12c In-Memory DB
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting
• End Item based analysis
• Sorted by SC Bill structure
• Total Demand Fulfilled
• Conditional Formatting
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting• All Order Details
• Drill down from Build Plan based on End Item
• In-line navigation to edit/release directly from here
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting• All Upstream
exceptions for an End Item
• Drill-down from Build Plan based on End Item
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting
• Full Pegging Details (no intermediate levels)
• Drill-down from Build Plan based on End Item
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting• Scorecards using fully
configurable Performance Tiles
• Quick summary of Plan health and all key exceptions
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting• Custom hierarchies
• Custom attributes
• Out-of-box integration with Demantra for all custom hierarchies
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Richer Operational Reporting• Custom hierarchies
• Custom attributes
• Out-of-box integration with Demantra for all custom hierarchies
ORACLE ADVANCED PLANNING COMMAND CENTER IMPLEMENTATION AT BIOMARIN PHARMACEUTICAL
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Safe Harbor Statement
•This non-confidential presentation contains ‘forward-looking statements’ about the business prospects of BioMarin Pharmaceutical Inc., including potential future products in different areas of therapeutic research and development. Results may differ materially depending on the progress of BioMarin’s product programs, actions of regulatory authorities, availability of capital, future actions in the pharmaceutical market and developments by competitors, and those factors detailed in BioMarin’s filings with the Securities and Exchange Commission such as 10-Q, 10-K and 8-K reports.
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Agenda:• BioMarin at a Glance
• Background Summary
• Oracle Footprint
• Business Challenges
• Benefits of APCC Deployment
• APCC Framework Architecture
• Commonly used KPIs
• Lessons Learned
• Justification for Custom Extensions
• Sample Reports Review
• Project Team Structure
• Implementation Partner
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
BioMarin at a Glance
• BioMarin is a publicly traded (BMRN), multinational biopharmaceutical company, headquartered in Novato, CA specializing in providing innovative first-to-market therapeutics to patients with rare genetic diseases.
• ~1350 employees world-wide with operations in over 20 countries
• Manufacturing Facilities on two continents
• 4 Commercial Products: • Total 2012 revenue: $510 M*• Naglazyme® for MPS VI• Aldurazyme® for MPS I• Kuvan® for PKU• Firdapse™ for LEMS (EU)
• Expansive Pipeline & Development• VIMIZIM ® for MPS IVA • PEG-PAL for PKU• New IND candidates in development• Ongoing business development efforts •*Financial information per BioMarin press release issued Jan 2013
• ** Projected non-GAAP net income is calculated in accordance with GAAP but excludes non-cash stock compensation expense, nonrecurring material items and the tax effect of the adjustments
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Project Background• BioMarin had previously deployed the following Oracle Products:
o Oracle Core EBS modules, Advanced Supply Chain Planningo Demantra Demand Managemento Oracle Financial Analytics, Supply Chain and Order Management Analytics, Procurement
and Spend Analytics, Manufacturing Analytics, Human Resource Analytics
• The primary goals for the APCC deployment where:• Increase speed of ROI for above mentioned Oracle modules• Increase visibility to Planning Data (Transactional & Master)• Monitoring overall health of planning processes via APCC KPIs
• BioMarin deployed APCC in the following three phases:o Phase I (Proof of Concept)o Phase II (User Requirements Specification)o Phase III (Development and Implementation)
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
ERP Systems Footprint - Oracle EBS R12.1.3
Technical Operations (MFG, Supply Chain, Quality) Finance
Supply Chain:ASCP/MRPProduction Scheduler**Demantra (Forecasting, S&OP)Order Management/Distribution (OM)+OPSM (Serialization & e-Pedigree)+EDI (Orders, Requests, Shipments)+EDI for Ship ConfirmationsGlobal Trade Management+**
Procurement:Oracle Purchasing+i-Procurementi-Vendor**i-Exchangei-Supplier**
Materials Management:Inventory Management (INV)+Mobile Devices via MSCA (barcode guns)+WMS (Warehouse Management Systems)**MES for OPM (Weigh & Kitting)+
Manufacturing/CMO:Oracle Process Manufacturing (OPM)+Mobile Devices via MSCA (barcode guns)+MES for OPM (Buffer & Media)+Manufacturing Operations Center (MOC)**Oracle Process Quality – OBM2+MES for OPM (Purification)
Quality Management:Oracle to SQL LIMS Interface (Custom)+Oracle Process Quality (Nonconformances)+
Cash Management:Accounts Receivable (AR)Cash Management (CM)Accounts Payable (AP)
Accounting:General Ledger (GL)EDI - Invoicing
Asset Management:Fixed Assets (FA)Oracle Projects**
Cost Management:Oracle Process Manufacturing (OPM Costing)
+GMP Functionality**Not yet Implemented in Novato
Analytics/Reporting: OBIEE – Inventory, Finance, Supply Chain/APCC/SC Analytics, Spend Analytics, APCC, Manufacturing AnalyticsEndeca – Online, real-time, integrated reporting**
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Challenges driving APCC implementation
• Two weeks of manual data collection for monthly planning reports
• Many data definitions and calculations for the same published metric
• Use of Excel for storing data leading to lack of single source of truth
• ASCP Horizontal Plan provides only limited visibility and flexibility
• ASCP does not provide a consolidate view of plan recommendations
• Limited view into inventory projections leading to excessive inventory
• Lack of point-in-time data resulting in inability to compare snapshots
• Limited view of dependent demand which drives MRP output
• Difficulty comparing revisions to the same period in forecast, over time
• Challenge consolidating disparate data to derive Forecast Accuracy
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Realized & Expected Future BenefitsRealized Benefits:
• Single source of truth for both localized and global planning data
• 24x7 access to KPIs, summary, and drilldown reporting via web
• Reports enabling all-inclusive, flexible views of horizontal plan
• Federated reports using transactional and planning system data
• Enabled KPI creation of Months on Hand (MOH) of inventory
Expected Future Benefits:
• Increase in overall planning data visibility leading to:
• Optimized planning strategy to supply forecasted demand
• Optimized target Inventory levels and MOH requirements
• Decreases in expired inventory
• Increased effectiveness of plan review meetings
• Compare historical plans to current plan to monitor effectiveness
• Improvement in visibility into Master Production Schedule (MPS)
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
APCC Architecture using Oracle Products
Demand Management
ASCP
o Metricso Hierarchies
o KPIso Dimensions
o Dashboardso Reports
o Conditional Alertingo Guided Navigations
Operational Data
Planning Server
Planning Data APCC MVs Plan Archives
EBSCollection Program
Collection ProgramPublish
OBIEE
Legend:
APCC Component
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Common KPIs and Metrics enabled by APCC
• Consensus Forecast• Dependent Demand• Actual Sales• Forecast Accuracy• On Hand Inventory• Supply• Projected Beginning Inventory• Projected Ending Inventory• Months on Hand (MOH)• Manufacturing Org, Distribution Centers and Warehouses• Work Orders• Plan Orders• Planning Engine Recommendations
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Lessons Learned
• Distinguish “Make” from “Buy” orgs to eliminate double counting of Planned Production Order and Planned Material Transfer
• Differences in planning periods (Calendars) can cause significant data mismatches between Forecasting system and ASCP. Example: Monthly buckets in Forecasting System and 4-4-5 buckets in ASCP
• Inaccurate or limited use and/or maintenance of ASCP plans causes APCC output to be misstated, and makes root cause analysis difficult. If you plan to use APCC, ensure your ASCP environment is being fully utilized and all plans are being appropriately managed.
• Master Data Setup – Item Categories, Calendar, UOM conversions, etc have a huge impact on APCC output and aggregation calculations. It is important to find commonality within the master data to allow for desired aggregate and consolidated reporting
• Schedule the runs of the EBS data collection and Archive Plan Summary programs
• It may be good practice to implement APCC in phases, where phase 1 is core reporting which seems to be the biggest “bang for the buck”. Then additional phases can follow based on need, including: Scenarios, Activities, etc
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Overview and Justification of Developed Extensions• Integrated Oracle BI Apps with APCC for measuring Forecast Accuracy
• Reason: Shipped Sales Orders don’t get collected into ASCP• Benefit: Invoiced Sales in Oracle BI Apps helped derive Forecast Accuracy
• Customized APCC to be able to view quantities in user selected UOM
• Reason: Different items may have different standard UOMs• Benefit: Ability to get consolidated view of all items in a Product Family
• Modeled MSC_ORDERS_V (Combination of MSC_SUPPLIES and MSC_DEMANDS) into APCC
• Reason: Plan archive may have time lag in comparison to Current data• Benefit: Enabled Real time view of the plan data
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Production Plan Screenshot from APCC*
* Data in the screenshot manipulated to preserve confidentiality
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Plan Recommendations Screenshot from APCC*
* Data in the screenshot manipulated to preserve confidentiality
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Months on Hand Screenshot from APCC*
* Data in the screenshot manipulated to preserve confidentiality
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
Project Team Resources & Responsibilities
Project TeamRole Area Responsibilities
Technical Architect DiLytics Technical Delivery; Solve Technical Issues; Lead Technical Team
APCC Lead Developer DiLytics Develop and Implement APCC solution
Demantra SME IT Solve / assist Technical Issues
ASCP SME IT Solve / assist Technical Issues
Project Lead Project Mgt Complete Project Management; Lead Project Team; Report to Project Oversight; System Owner Approvals
Team Member / SME Supply Chain Planning Develop URS; Perform UAT; Perform PQ; Develop Process Flows & update SOPs
Team Member / SME Supply Chain Planning Develop URS; Perform UAT; Perform PQ; Develop Process Flows & update SOPs
Team Member / SME Supply Chain Planning Develop URS; Perform UAT; Perform PQ; Develop Process Flows & update SOPs
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
DiLytics Contact Information:
Shyam Panda, Oracle Practice Head
Email: [email protected]
Phone: 510-456-5605
BioMarin selected DiLytics as the APCC implementation partner Key reasons for selection:
They had previously worked with us on other OBIEE initiatives They are an Oracle Gold Partner Strong Oracle connections including ex-Oracle personnel Demonstrated knowledge of OBIEE front and back-end functionalities including:
Oracle BI (OBIEE) Data Warehousing ETL Technologies
Solid understanding of federated reporting across multiple systems
About APCC Implementation Partner
Copyright © 2014 Oracle and/or its affiliates. All rights reserved.
THANK YOU
Oracle Enterprise Applications & Analytics
APCC – Extensions
Presented ByVikas Bansal
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
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BusinessInformation Technology Services Company
Over 29 years of experience
100+ locations in the U.S., Canada, India, and EuropeGlobal Delivery Centers - US, Canada, and India
Providing Services to Over 5,500 Global ClientsServices 90% of the Fortune 100 CompanyVertical market focus
Over 30,000 Technical Consultants600 + dedicated resources on Oracle
BI
$ 3+ Billion USD
Flexible Engagement Onsite, Onshore, Nearshore, Offshore
Parent Company Allegis Group ($8.3 billion in revenue 2012)
Global Services 2012 revenue: $380 million
Oracle Platinum Partners & Only Co-Development Partner
Presence
Customer Profile
Co-Dev
Financials
Company Overview
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 35
Oracle VCP - Co-Development Partner
Co-Dev – Architecture, Design, Development, Early adopter programs, Deployments
Over 300+ Oracle BI implementations
VCP expertise Largest APCC implementation
VCP Product Development
EBS/FMW expertise
Typical APCC Extensions
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 37
Extension Areas
Core Product – Hierarchies, Attributes, Performance, Drill downs
Planning Analytics compared to near real time actuals as they happen Integration with DW (OBIA) Big Data – MES, PLC, Online data
Mobility – for executives and line managers
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 38
Pre-Seeded vs Custom Hierarchies
Planning Facts: Supply, Demand, Inventory, Capacity, KPIs, Exceptions, Cost, …
Trading Partners Internal Orgs Item Time
Customer
Zone
Org
Subinventory
OperatingUnit
FiscalPeriod
Supplier
SupplierSite
CustomerSite
ABCClass
ProductCategory
Resource
DepartmentResource
Group
Item
ProductFamily
Project
Task
Project
PlanningGroup
Day
MonthWeek
Quarter
Year
MfgPeriod
Alternate Product Hierarchy
Customer Hierarchy
GL/ Cost Center Hierarchy
Product Manager Hierarchy
Custom Hierarchies
ABC Code
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 39
Increased Granularity for Reporting
Plan Org Item Time
Order #
Component
Data Collection at the increased granularity level compared to out of the box fact tables designed
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 40
Extend Pre-Seeded Attributes
Items Item Attributes
Customer Customer Attributes
Supplier Supplier Attributes
Demand Order Attributes
Planning Instance EBS Instance
APCC generally renders reports from planning instance. Customized reports obtain data from both Planning and Source instance.
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 41
Cross Functional Reporting
Planning Instance
Data Warehouse Instance
APCC with OBIA
• Supply Exceptions monitored against past supplier performance• Demand Exceptions along with Customer 360• Planning analytics – comparing plan to actuals
Considerations• Federation vs ETL• Conformed Dimensions• Reference data keys• Data might be out of sync• Release cycles
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 42
Mobility
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 43
Mobility
© 2014 TEKsystems Global Services® - OEAA Division – Confidential
Slide 44
Mobility
Oracle Partnership