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Copyright 2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI) Martin Fischer (co-PI) Forest Flager John Basbagill

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Page 1: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 1

Using MDO to Support Sequential Design Decisions

Michael Lepech (PI)

Martin Fischer (co-PI)

Forest Flager

John Basbagill

Page 2: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 2

Case Study: Multi-family Residential

Copyright 2013

Using MDO to Support Sequential Design Decisions

2CIFE TAC 2013

Page 3: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 3

Conceptual Design Problem

SCOPE

Housing buildings:substructure ● shell ● interiors ● services

OBJECTIVES

(1) Minimize life-cycle cost

(2) Minimize carbon footprint

VARIABLES

(1) Number of buildings: 3 - 4

(2) Number of stories: 5 - 8

(3) Building footprint: H-shape

(4) Building orientation: 0-360°

CONSTRAINTS

(1) Gross Floor Area (GFA): 15,000m2

(2) Building width (a, b and f): >15m

(3) Distance to site perimeter: >20m

(4) Distance between building: >20m

a bcd

ef

Page 4: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 4

CURRENT INDUSTRY PRACTICE

• 3 design alternatives evaluated

• 162 man hours required

Design Exploration Today:

Using MDO to Support Sequential Design Decisions

Is this sufficient?

DESIGN SPACE

• 1.46E11 possible design alternatives

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Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 5

Introduction to MDO

CONSTRUCTION COST

DProfiler

GEOMETRYMODEL

DProfiler

OPERATIONAL COST

eQUEST, CostLab

EMBODIEDIMPACT

SimaPro

OPERATIONALIMPACT

eQUEST, SimaPro

OPTIMIZER

Genetic Algorithm

“Multidisciplinary Design Optimization (MDO) involves the formalization of design iteration and coordination to leverage computer processing power to systematically search the design space.”

- MDO Technical Committee, AIAA (1991)

Page 6: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 6

MDO Case Study Results

275 280 290 295285

Carbon Footprint (met kilotons CO2e)

Life

-Cyc

le C

ost

(US

D, M

illio

ns)

165

195

210

225

180

+KEY

Baseline

Selected Designs

3 Buildings, 5 Stories

3 Buildings, 6 Stories

3 Buildings, 7 Stories

3 Buildings, 8 Stories

4 Buildings, 5 Stories

4 Buildings, 6 Stories

4 Buildings, 7 Stories

4 Buildings, 8 Stories

Infeasible Solution

X

+

Page 7: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 7

MDO Case Study Results

275 280 290 295285

Carbon Footprint (met kilotons CO2e)

Life

-Cyc

le C

ost

(US

D, M

illio

ns)

165

195

210

225

180

+KEY

Baseline

Selected Designs

3 Buildings, 5 Stories

3 Buildings, 6 Stories

3 Buildings, 7 Stories

3 Buildings, 8 Stories

4 Buildings, 5 Stories

4 Buildings, 6 Stories

4 Buildings, 7 Stories

4 Buildings, 8 Stories

Infeasible Solution

X

1

3

2

+

Page 8: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 8

CIFE MDO Research

KBZ NATIONAL STADIUM

Scope: Steel roof structure

Savings: USD $4M (19%)

Support:2009 CIFE Seed, Autodesk

PASTEDUCATIONAL BUILDING

Scope: Steel superstructure

Savings: USD $570K (21%)

Support: Skanska

GOVERNMENT OFFICE BUILDING

Scope: Structural system

Savings: USD $1.7M (7%)

Support:2012 CIFE Seed, Beck

MULTI-FAMILY RESIDENTIAL

Scope: Structural system

Savings: USD $4M (19%)

Support:2009 CIFE Seed, Autodesk

CURRENT

x

y

z

ANALYSIS LAYERScale: 1:290.3

• MDO class under development• Ongoing MDO research

Page 9: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 9

Conventional vs. MDO Design Process

CONVENTIONAL

MDO

- building massing- orientation

- system type- system topology

- component sizing

- building massing- orientation- system type- system topology- component sizing

CONCEPT DEVELOPMENT

new information

DETAIL

new information

Page 10: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

Copyright 2013

Using MDO to Support Sequential Design Decisions

CIFE TAC 2013 10

Research Question

Using MDO to Support Sequential Design Decisions

10

Copyright 2013

10CIFE TAC 2013

How can automated design exploration be

leveraged to support sequential design decisions?

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CIFE TAC 2013 11

Research Goals

Q1: What decisions are most important?

Develop a decision support methodology to provide stakeholders with

clear and quantitative information about:

Infl

uen

ce (

%)

Design Decision

0

10

GlazingThickness

CladdingMaterial

WWR WallR-value

Height

5

A: Analyze relative influence that different decisions have on performance criteria of interest.

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CIFE TAC 2013 12

Research Goals

Q2: What is the impact of the decision on product performance?

A: Analyze how a given decision affects the distribution of possible solutions.

No decisions made

1. Six floors

1. Six floors2. Orientation = 323°

1. Six floors2. Orientation = 323°3. Steel cladding

Impact (kg CO2e)

Pro

bab

ility

of

Occ

urr

ence

(%

)

2

6

10

14

18

150k 250k 350k 450k

KEY

Page 13: Copyright  2013 Using MDO to Support Sequential Design Decisions CIFE TAC 2013 1 Using MDO to Support Sequential Design Decisions Michael Lepech (PI)

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CIFE TAC 2013 13

Research Goals

Q3: What are the synergies between design decisions?

A: Analyze the relationship between coupled decisions.

84 30 30 30 30 50 360 2.34E82.97E5

53 10 10 0 0 10 0 1.67E82.75E5

Num

ber

ofB

uild

ings

Num

ber

ofF

loor

s

Leng

th a

(m)

Car

bon

Foo

tprin

t (k

g C

O2e

)

Life

Cyc

leC

ost

($)

Bui

ldin

g O

rient

atio

n (d

eg)

Leng

th b

(m)

Leng

th d

(m)

Leng

th c

(m)

Leng

th e

(m)

Preference Shading: Worst Best

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CIFE TAC 2013 14

Research Methods

1) Formalize design problem and process

2) Develop design space analysis methods

- Design of Experiments (DoE)

- Optimization

3) Develop data visualization methods

4) Implement decision support methodology

- Massively parallel (cloud) computing environment

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Research Validation

1) Parallel design charrettes / case studies

- Subjects: students and practitioners

- Groups: conventional (control) / decision support (intervention)

2) Sample metrics

- solution quality / feasibility

- design cycle duration

- total design cycles

- use of data visualization methods

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CIFE TAC 2013 16

Schedule

Task Timeline

1: DEVELOP DESIGN SPACE ANALYSIS METHODS

Summer 2013

2: DEVELOP DATA VISUALIZATION METHODS Fall 2013

3: IMPLEMENT DECISION SUPPORT METHOD Fall 2013

4: DESIGN CHARETTES Winter 2014

5. JOURNAL PUBLICATIONS Spring 2014

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Research Impact

Schedule Performance

Cost Conformance / Sustainability

dramatically reduced design cycle time

many alternatives evaluated quicklybetter performing designs identified

IMPROVED TIME TO MARKET

COST CONFORMING, SUSTAINABLE DESIGNS

early quantitative assessment of quality risks

CIFE 2015 Goals

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CIFE TAC 2013 18

Opportunities for Industry Participation

Software Providers

Owners /Designers /Contractors access to software / training

partner on case studies

IDENTIFY NEW TECHNOLOGY / METHODS FOR PRODUCT DEVELOPMENT

USE OF METHODS / TECHNOLOGY TO SUPPORT BUSINESS OBJECTIVES

partner to incorporate your softwareinto MDO environment

participate in design charrettes

Learn from new methods developed and user testing

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Using MDO to Support Sequential Design Decisions

CIFE TAC 2013

Questions?

19

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CIFE TAC 2013 20

Budget

Item Description Cost

Post‐Doctorate Researcher  

Flager, Forest $26,179

Graduate Student Research Assistant  

TBD $45,626

TOTAL AMOUNT REQUESTED $71,805