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Port Information

Management System

(PIMS)

@

Adani Ports, India

Ishan Jaithwa – Adani Group


Agenda

1. Introduction

2. Business Requirements

3. Background

4. Business Challenges

5. PIMS solution

6. Benefits

7. Future Plans


• Largest privately developed port in India

• Handles over 50 million tons of cargo

• Developed using state-of-the arttechnologies, facilities and servicesbenchmarked to international standards

• Unitizes most of geological andhydrological advantages

• Geared up to meet target of 100 milliontons by 2012-13

• Major operations includes

• Dry Cargo

• Liquid Cargo

• RoRo

• Container operations

• SPM – Crude exports

1. Introduction

Adani Ports in India


Adani Port Photographs


2. Business Requirements

• Operations visibility across port

• Port Operations to Business integration

• Asset utilization & Condition based maintenance

• Optimize available resources

• Better ways to operate

• Cost Control on Fuel & R&M


3. Background

• Existing solutions at the port were not integrated

• Lack of common system which could monitor operations across

the port

• Difficulty to co-ordinate information needed for optimizations

of port operations & monitoring / reporting by management

• Need for a system which could scale up for large number of

users at multiple sites, with multiple data sources and large

volumes of data to be handled and stored

• Large number of performance calculations needed to be

incorporated

• Wireless Communication need to be established


4. Challenges

Achieve Operational Excellence

Reduce costs by escalating process execution

problems early Increase

Enhance performance of overall execution for

better customer satisfaction

Increase trust across organizational boundaries

through visibility of shared KPIs

Optimum utilization of resources


5. PIMS Solution

• PIMS solution entirely based on OSIsoft PI system platform

This is the First Port across the world which has implemented PI System to

Optimize Port Operation and help Management for Strategic decision

• Robust architecture captures all the real time information from all data

sources with the help of PI interfaces

• Integration with existing systems and ERP system such as

– IPMS

– Navis

– SAP


Deliverables

PIMS

– Equipment Dashboards

– Repair and Maintenance

Analysis

– Dry Cargo Reports

– Port Analysis Reports

– Tracking of Fuel and R&M Cost

– Optimum Yard Utilization

– Integration with SAP / IPMS

– Alarms

– SMS/Email Notification


Software Components

• OSI PI Components

• PI Server 2010 - 5000 tags for APSEZ, Mundra

(Phase-1) : Completed

• PI Server 2010 - 2000 Tags for ADPPL, Dahej

(Phase-1) : Completed

• PI Server 2010 - 5000 tags for APSEZ, Mundra

(Phase-2): In Progress

• PI Process book

• PI ACE

• PI AF 2010

• PI Notification

• PI Webparts

• PI OPC Interface

• PI Modbus Interface

• PI RDBMS Interface

• Web Portal Development

• Microsoft Sharepoint 2010

• Biztalk

• SQL Server 2010

• Future Implementation

• PI SYSTEM at

• Hazira, India

• Goa, India

• Vizag, India

• Abott, Australia

• Kandla, India


APSEZ,PI System architecture(Phase-1)

Server 1:

PI Server

Server 2: PI

Webparts,

PI Notification,

PI ACE,MOSS

Server 3:

BizTalk

Server Room

WinCC Station (01)

(WinCC OPC-DA

Server, PI-OPC

Interface)

PI Client (01)

MHS Control Room (01)

IPMS Server

(Oracle

database )

SAP Server

IRMIS Server

(MS SQL server

database)

WinCC Station (01)

(WinCC OPC-DA Server, PI-

OPC Interface)

WinCC Station (02)

(WinCC OPC-DA Server, PI-

OPC Interface)PI Client (02)

FCC Control Room (02)

PI Client (01) PI Client (02) PI Client (03) PI Client

(04)

Control Room IT

PI Client (01) PI Client (02) PI Client (03)

Crane Control Room

PI Client (01)

Central

Wireless Access

points

Local Wireless

Access pointsEthernet

TCP/IP

Industrial PC/PI Interface

Wireless AP

Mobile Baggage Unit (12)

12 Mettler Toledo C750 Controller

with Elpro Wireless Modems

Gottwald Cranes (04)Local Wireless

Access points

WinCC Station

(WinCC OPC-DA Server,

PI-OPC Interface)

Wireless Modem

Ethern

et

Firewal

l

WinCC Station


PI-OPC Interface)

Wireless Modem

Ethern

et

Firewal

l

WinCC Station


PI-OPC Interface)

Wireless Modem

Ethern

et

Firewal

l

WinCC Station


PI-OPC Interface)

Wireless Modem

Ethern

et

Firewal

l

Goliath Cranes (03)Local Wireless

Access points

Industrial PC/PI-Modbus

(Serial) Interface

Wireless

Modem

Etherne

t

TCP/IPModb

us

Serial

LX

70 Firewall


(Serial) Interface

Wireless

Modem

Etherne

t

TCP/IPModb

us

Serial

LX

70 Firewall


(Serial) Interface

Wireless

Modem

Ethern

et

TCP/I

P

Modb

us

Serial

LX

70 Firewall

Libherr Cranes (04)Local Wireless

Access points


(Serial) Interface

Wireless

Modem

Modbus

Serial

Libeherr

PLC

Ethernet

TCP/IP

Firew

all

Wireless

Modem

Modbus

Serial

Libeherr

PLC

Ethernet

TCP/IP

Firew

all

Wireless

Modem

Modbus

Serial

Libeherr

PLC

Ethernet

TCP/IP

Firew

all

Wireless

Modem

Modbus

Serial

Libeherr

PLC

Ethernet

TCP/IP

Firew

all

Firewall

Intranet/

InternetPI Thin Client

(20 Nos)

Existing LAN

Wireless modem

© Copyr igh t 2012 OSIso f t , LLC.

ADPPL,PI System architecture(Phase-1)


APSEZ PI System architecture (Phase-2)

PI Components/Deliverables:

• PI Server 2010

• Communication with 35 different

devices

• Establish Wireless Connectivity

• Development of Reports and

Dashboards

• SMS and Email Notification


Sample Screen on PIMS Portal


6. PIMS Benefits

• Better Preventive & Predictive maintenance - lesser breakdowns

and enhance equipment life

• Port operation reports/dashboards for vessel performance,

breakdown, repair & maintenance analysis, resource availability

and utilization reports etc.

• Asset wise Summary reports, Equipment wise Fuel, R&M cost

Tracking, which helps in cost control

• Optimum equipment deployment (Integration with ERP and

Terminal Operating System like SAP/APMS)

• Advanced analysis platform and enhanced visualization for

decision making

• Consolidated data availability at one place and base for Inter port

Knowledge sharing


7. Future Plan to built Strategic

Advisory Cell at Adani Head Office

© Copyr igh t 2012 OSIso f t , LLC.© Copyr igh t 2012 OSIso f t , LLC.INDIA REGIONAL SEMINAR 2012

THANK YOU

• Contact Information

Mr. Ishan Jaithwa

[email protected]

© Copyr igh t 2012 OSIso f t , LLC.© Copyr igh t 2012 OSIso f t , LLC.INDIA REGIONAL SEMINAR 2012

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