Conveyor belts

esbelt

ISO 9001:2008

Conveyor Belts:BREDA series

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Esbelt, during its 40 years of experience in the market, created and improved the BREDA range, whose PVC includes all the

physical and chemical characteristics to successfully withstand both abrasion and mineral oils and fats.

- Manufacture of bricks and tiles (clay, cement).

- Stamping and cutting of sheet metal.

- Bolt and screw factories.

- The wood industry (saw mills, furniture factories).

- Building and insulation materials (mineral wools,

polyurethanes, plaster, among others)

...

Most belts used in these applications show good

resistance to some of the factors (abrasion, cutting,

oils, fats, chemicals, etc.) but little or no resistance to

the others, a shortcoming that severely effects the

performance and lifespan of the belt, due to rapid

deterioration. Cracks in the cover, cuts, premature

wear or deformations due to chemicals are very

frequent.

All these problems mean deteriorated belts have to

be replaced often, hampering productivity (down time),

while increasing maintenance costs.

PVC thermoplastic belts with good resistance to abrasion normally offer little or no resistance to mineral oils and fats or to

most chemical products.

Similarly, PVC belts with additives to resist oils and fats usually have very poor resistance to abrasion and cuts.

Production or transformation processes that bring together both circumstances: ABRASION + OILS/CHEMICALS are very

common in thousands of industrial applications. The Esbelt BREDA range is widely recognized as the ideal belting product

for such applications including:

BREDA = ABRASION RESISTANCE + INORGANIC CHEMICAL RESISTANCE

The working life of a standard belt is usually between 8 months and a year.

Our BREDA belts usually last an average of three years, i.e. 3 times longer.

Process belts, resistant to abrasion and cuts.

Antistatic.

Excellent performance in contact with mineral oils and

fats, diesel, acid or alkaline solutions (except ketone

or chlorinated solutions).

Transverse rigidity to ensure the belt is well bedded

and guided on slider bed conveyors. Easy to centre

on very wide conveyors.

Comparative abrasion test - ISO 5470-1

(TABER TEST H18/1 2.000 cycles)

One of the industries with the highest turnover of belts in

adverse working conditions during the manufacturing process

is the production of bricks and tiles. For example, in the extrusion

and cutting of brick, the belts are subject to abrasion and

aggression from diesel which is often used as a demoulding

agent.

300

250

200

150

100

50

0

Lostweight

(g) Std. commoditiesPVC top cover

(average)

BREDA

real, confirmed and proven advantages:

LONGER LASTING

EXCELLENT CHEMICAL RESISTANCE:

GREATER RESISTANCE TO ABRASION

BREDA: Characteristics

SOME EXAMPLES OF APPLICATIONS:

The wood industry: furniture factories, varnishers, pallets, boards, etc.

Construction material manufacture: bricks, tiles, plaster boards, fibre cement boards, etc.

Insulating materials: rock wool, fibreglass, polyurethanes.

Stamping, cutting and reeling of sheet metal: automobile industry, household appliances.

Cardboard and paper: cutting machines, folding machines, transfers, stackers, etc.

Printing: offset.

Recycling industry: classifiers, separators, magnetic elevators.

Textile industry: monoblock aprons, material loader-mixers, non-woven fabric, stamping.

Non-organic fertilisers.

June

20

10

esbeltE-plast, s.r.o.

Nam. Miru 9330 02 DysinaCzech RepublicTel. +420-377 946 077Fax +420-377 946 078www.e-plast.cze-plast@e-plast.cz

Esbelt ApS

Cikorievej 23DK-5220 Odense SØDenmarkTel. +45 661 26209Fax +45 661 26219www.esbelt.dkesbelt@esbelt.dk

Esbelt GmbH

Habichtweg 241468 NeussGermanyTel. +49-2131 9203-0Fax +49-2131 9203-33www.esbelt.deinfo@esbelt.de

Esbelt CSY Co., Ltd.

Nº 20, Chuangxin Road,653100Yuxi City, Yunnan ProvincePeople's Republic of ChinaTel. +86-8772661800Fax +86-8772661979www.esbelt.com.cnesbelt@esbelt.com.cn

Esbelt SAS

Parc d'activités de Taure31880 La Salvetat St-GillesFranceTel. +33-5 61 06 89 10Fax +33-5 61 06 89 11www.esbelt.fresbelt@esbelt.fr

Esbelt, S.A.

Provença, 38508025 BarcelonaSpainTel. +34-93 207 33 11Fax +34-93 207 13 63www.esbelt.comspain@esbelt.com

Esbelt Trading Inc.

7 Winter Forest CourtO'Fallon, MO 63366USATel. +636 294 2267Fax +636 294 2268www.esbelt.usdonharvey@esbelt.net

Esbelt Group companies:

Type belt Sector Application

BREDA 12CF Brick production by extrusionCutting machine: extruded material passes through the cutting

machine, which cuts the bricks to the specified size.

BREDA 20CF Brick production by extrusionLoader: loading of smoothed bricks onto trolleys to take them to the

dryer.

BREDA 22CF/30CF Brick production by extrusion Stacking & Packaging.

ASTER 20AF (BREDA CF with A

pattern)Production of walled bricks by extrusion Exit of the extruder machine (80ºC)

ASTER 20AF (BREDA CF with A

pattern)Production of walled bricks by extrusion Cutter of extruded clay to size

BREDA 22CF Production of walled bricks by extrusion Stacking & brick dryer

BREDA 22CF Production of face bricks by extrusion

Line programming: the trolleys that collect the bricks on leaving the

drying tunnel leave them on the line programmer fitted with Breda

20CF.

BREDA 22CF Production of face bricks by extrusion Transfer to layer programmer.

BREDA 22CF Production of face bricks by extrusionLayer programming: set of narrow, parallel belts that convey lines of

dry brick for loading on trucks.

BREDA 20CF Bricks manufacturing by mouldingCollection of balls of extruded clay covered with sand for

conveyance to moulds that move on to the baking ovens.

BREDA 12CK/20CK Bricks manufacturing by moulding

Collection of balls of extruded clay impregnated with diesel

(demoulding agent) for conveyance to the moulds that move on to

the baking ovens. Protected fabric.

BREDA 30CF Sawmills.

Squaring machine output: the transfer between the squaring

machine and the manual plank pre-selection line. This is side-

loading (requires high transversal strength) and works at high

speed (2 mm cover, as snags and accumulations are common)

BREDA 30CF Sawmills.Transfer belts to the automatic classifier: set of 4 conveyors with

similar problems to the exit from the squaring machine.

BREDA 30CF Sawmills.Reject belts: collect waste from the squaring machines and convey

them to the grinders.

BREDA 20CF with or without

transversal cleats 40/50 mm heightSawmills.

Pallet manufacture: they collect off-cuts from the cutters for

unloading into the container.

BREDA 12CF Sawmills.Pallet manufacture – alignment conveyor: the cut planks are

conveyed to the riveting machines.

BREDA 20CF Marble & granite tile production.They protect the machine from stone and water during the crude

marble cutting process (aprons).

BREDA 20CF/30CF Marble & granite tile production. Tile cutter.

BREDA 30CF with transversal

cleats and Runer.Cast iron parts for the automobile industry. Control and classification process of cast parts.

BREDA 20CF/22CF and 20UF Metal sheet. Sheet cutting.

BREDA 23CF/33CF Corrugated box industry.Die-cut cardboard exit towards the folding machines (highly

abrasive).

BREDA 33CF Corrugated box industry. Packing.

BREDA 12CF Corrugated box industry. Stacking.

BREDA 12CF: 95 mm wide

perforated belts for suction.Corrugated box industry. Conveyance to the stacker.

BREDA 25CF: Perforated belts Fexible PU foam manufacturing.Cutting of foam block. (the B25CF offers high transversal rigidity

and stability, preventing the block from moving).

Type belt Sector Application

BREDA 30CF with 3 side walls

(Runers) and transversal cleats.

Recycling aluminum & copper from used

cables and tires.

Inclined conveyor for shredded material towards the first metal

separator/classifier (iron and steel).

BREDA 30CF with 3 side walls

(Runers) and transversal cleats.

Recycling aluminum & copper from used

cables and tires.

Inclined conveyor for material towards the second metal

separator/classifier (rubber).

BREDA 30CF with 3 side walls

(Runers) and transversal cleats.

Recycling aluminum & copper from used

cables and tires.

Inclined conveyor for material towards the third metal

separator/classifier (aluminium and copper).

BREDA 20CF Rock (stone) wool. Material formation (pendulum system)

BREDA 20CF/30CF Rock (stone) wool. Cutting line.

BREDA 2502 and BREDA 25CF Fiberglass Injection of binders and fiber glass matt forming.

BREDA 25CF Fiberglass Covering aplying (paper, aluminium,...)

BREDA 20CF/22CF/33CF Gypsum boardTransfer line wet product / Tipple - inclines to dryer oven /

Cascades - decline and accumulation conveyors / cutting area

BREDA 30CF with reinforced

profiles.Waste treatment. Primary waste collection and conveyor belt towards the trommel.

BREDA 20CF/25CF730CF Waste treatment. Classifying belts. Selection processes.

BREDA 30CF and BREDA 3009 Waste treatment. Belts with magnetic separators.

B22CF Aluminium Conveyance of aluminium sheet and rolls

B12CF Plastic bucketsHorizontal conveyance of plastic buckets (inclined conveyance with

profiles)

B12CF Bowling

B22CF, K40RF and K40UF Cement Weighing lines

B20CF. B20CK, A13QF and C13FF Cement Cement and plastic granule stackers and bagging machines

B12CF Ceramics Conveyance of tiles

B12CF with profiles Ceramics Inclined conveyance of clay

B20CF Beer Empty butts (scale)

B20CF Beer Empty butts

C12FF, B12CF and V12SX Newspaper Conveyance of newspapers

B20CK with internal guides NE.B11 Fibre cement Conveyance of cellulose

B12CF Spinning mill Conveyance of thread cones

B12CF, B20CF, B22CF, B30CF,

B12UFWood Particleboard

B2015, B2017 Stamping machines Cardboard, metal, etc. stamping machine, on belt itself

B20CF with profiles Insulating material - Polystyrene Inclined conveyance of polystylene

B2017, B33CF Cement panels Board cutter on the belt

B12CF PaperExit from palletisation of the reams of paper and paper bags (in

packets of 110 u.)

B12UF Plastics Plastic pieces emanating from injection

B30CF Tiles Conveyance of tiles

B20CF, B22CF and B30CF Cement tiles (not clay) Concrete roofing tiles