conventional completion operations &...
TRANSCRIPT
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
CRA Tubulars and Well Integrity Technical Symposium
September 25, 2017
Conventional Completion Operations
& Technologies
1
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Agenda
CRA Handling Best Practices
• OCTG Guidelines
Conventional CRA Handling Equipment
• Technical Considerations
• Tubular Handling
• Connection Make-Up
2
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Frank’s International page
CRA Handling Best Practices3
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
This document contains confidential and proprietary information which is the property of Frank’s International. None of the information contained herein may be disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2014 Frank’s International. All rights reserved.
VAM Running Procedures
4
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
This document contains confidential and proprietary information which is the property of Frank’s International. None of the information contained herein may be disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2014 Frank’s International. All rights reserved.
VAM Running Procedures
5
Prevent Iron Transfer
• All Cr & CRA tubulars require storage and handling as ‘Non-ferrous’
• Long-term contact with Carbon Steel under storage conditions is an invitation for localized corrosion as ferrous
contact can lead to galvanic corrosion
• Lifting subs are designed for running Cr or CRA pipe to ensure there is no ferrous contact
Prevent Surface Damage
• Installation of bump-rings is recommended during storage of CRA tubulars to prevent ‘heavy handling’ which
can lead to localized work hardening
• Use clean low-marking dies on slips, elevators and tongs
• Jaws must be non-ferrous and leave no die penetration greater than 0.3mm (0.012in) in depth
REF: VAM Book - April 2016 Edition
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
This document contains confidential and proprietary information which is the property of Frank’s International. None of the information contained herein may be disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2014 Frank’s International. All rights reserved.
Prevent Iron Transfer
• Take all precautions to prevent aggressive contact with carbon steel
• Use pick-up/lay-down equipment with a rubber or soft-coated travelling basket
• Do not use steel wire slings as these may affect pipe performance during service
• Use equipment with non-ferrous low marking dies for best results
Prevent Surface Damage
• Special care should be taken with CRA Materials to avoid pipe surface damage
• Use slip type elevators with long slip body to distribute string load, fine tooth and curved face slip inserts to
minimise tooth marks, slip-gripping surface which uniformly match pipe OD
• Maximum allowable Penetration depth on ‘Chrome’ Tubulars (9% to13% Cr content) = 0.012”
• Maximum allowable Penetration depth on ‘CRA’ Tubulars (>13% Cr) = 0.009”
REF: Tenaris Running Manual - Nov 2016 Edition
Tenaris Running Procedures
6
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
This document contains confidential and proprietary information which is the property of Frank’s International. None of the information contained herein may be disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2014 Frank’s International. All rights reserved.
JFE Running Procedures
7
Prevent Iron Transfer
• Handle joints one at a time using nylon slings
• Ensure pipe racks and pick-up/lay-down equipment is sufficiently padded to prevent unnecessary contact
between joints and other steel components
Prevent Surface Damage
• Avoid joints contacting each other to prevent local surface hardened spots which may lead to corrosion
• Low stress dies or other “non-marking systems” in tongs, elevators and slips are the preferred method
• Avoid damage which may result in residual stress to effected area
• Do not use pipe or couplings showing sharp edged slip or tong marks
• Do not compress or deform pipe in the slips
REF: JFE Running Guidelines – JFE Website
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Frank’s International page
Conventional CRA Handling Equipment
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
9
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
10
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
11
80ksi x 3.399in = 272klbs
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
12
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Reduced Penetration(RP) Insert
Conventional Non-Directional
Inserts
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
13
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Reduced Penetration(RP) Insert
Conventional Non-Directional
Inserts
BX-S Slip-Crush Examples
Load Rating: 350Tons
Size Range: 2 3/8” to 7 5/8”
5.5” VAM L80 Cr13 20# 0.361” WT
Tensile Yield Strength, 466klbs (233 Tons)
Max Load on Coupling Face 272klbs (136 Tons)
100% WT – 132 tons (110 tons w/ 1.2 S.F.)
87.5% WT – 116 tons (97 tons w/ 1.2 S.F.)
5.5” Hydril L80.13Cr 17# 0.304” WT
Tensile Yield Strength, 397klbs (198.5 Tons)
100% WT – 112 tons (94 tons w/ 1.2 S.F.)
87.5% WT – 99 tons (83 tons w/ 1.2 S.F.)
6.625” Hydril L80.13Cr 24# 0.352” WT
Tensile Yield Strength, 555klbs (277.5 Tons)
100% WT – 142 tons (119 tons w/ 1.2 S.F.)
87.5% WT – 125 tons (105 tons w/ 1.2 S.F.)
Technical Considerations
• Collar Load Elevators (NOV BX, SDE, etc.)
• Coupling Face Load Ratings
• Special Clearance & Bevelled Couplings
• Reduced Compressive Strength of Cold Worked Tubulars
• Risk of Iron Transfer
• Slip-Type Elevators & Spiders (Varco, Frank’s, BX-S, etc.)
• Reduced Penetration
• Risk of Slippage
• Slip-Crush
• Risk of Iron Transfer
Elevators & Spiders
14
To use the BX-S to its 350Ton rating you need to be
running 7 5/8” 55.3# (0.75” WT), 110ksi min yield pipe.
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Power Tongs
15
Technical Considerations
• Power Tongs
• Reduced Penetration
• Risk of Slippage
• Radial Loading from Tong Jaws
• Risk of Iron Transfer
• Hydraulic Back-Up Tongs (HBT)
• Reduced Penetration
• Risk of Slippage
• Radial Loading from HBT Jaws
• Risk of Iron Transfer
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
Conclusions
✓ Follow OCTG supplier procedures at ALL times to minimize risks to Tubing Integrity
✓ Ensure OCTG procedures are followed during all tubing handling processes from Mill to Well
✓ OCTG procedures are the minimum recommended requirements
“We ask that you take as much care with the product after delivery as we have put into its design and
supply. This instruction book outlines the procedures that we recommend you to adopt in order to
get complete satisfaction with these VAM® products.” Ref. VAM Book April 2016 Edition
16
This document contains proprietary information developed for the CRA Tubulars and Well Integrity Technical Symposium. None of the information contained herein may be
disclosed, reproduced, distributed or used without prior written consent from Frank’s International. © 2017 Frank’s International. All rights reserved.
CRA Tubulars and Well Integrity page
For additional information, please contact:
Dougal Brown
European Region Technical Manager
Questions and Discussion
17